Table of Contents
Advertisement
Quick Links
This manual contains specific precautions related to worker safety. The hazard alert image denotes
safety related instructions and warnings in this manual. DO NOT operate or perform maintenance on this
collector until you have read and understood the instruction and warnings contained within this manual.
English
Master Language
Torit
CPV-1, -2, -3, -4, -6, -8, and -12 After November 2008
Installation and Operation Manual
Installation, Operation, and Service Information
CPV-1
CPV-6 through CPV-12
PowerCore
®
®
CPV-2 through CPV-4
IOM AD3878002 (ENG)
Revision 8
Advertisement
Table of Contents
Related Manuals for Donaldson Torit PowerCore CPV-1
Summary of Contents for Donaldson Torit PowerCore CPV-1
- Page 1 Torit PowerCore ® ® CPV-1, -2, -3, -4, -6, -8, and -12 After November 2008 Installation and Operation Manual Installation, Operation, and Service Information CPV-1 CPV-2 through CPV-4 CPV-6 through CPV-12 This manual contains specific precautions related to worker safety. The hazard alert image denotes safety related instructions and warnings in this manual.
- Page 2 DO NOT operate this collector until you have read and understood the instructions and warnings located in the installation and operation manual. For additional copies of this manual, contact Donaldson Torit The Safety Alert Symbol indicates a hazardous situation which, if not avoided could result in death or serious injury.
-
Page 3: Table Of Contents
Torit PowerCore, CPV-1 to CPV-12 Contents Maintenance Information .............13 IMPORTANT NOTES ..............2 Operational Checklist ............13 Safety Communication ............1 Filter Removal and Installation .........13 Description ................2 Filter Removal (CPV-1 Only) ..........14 Purpose and Intended Use ............2 Filter Installation (CPV-1 Only) .........14 Operation ...................3 Filter Installation ..............15 Inspection on Arrival ...............5... -
Page 4: Safety Communication
Donaldson Company, Inc. Safety Communication Improper operation of dust collectors and/or dust control systems may contribute to conditions in a work area or facility which could result in severe personal injury, and product or property damage. All dust collection equipment should be used only for its intended purpose and should be properly selected and sized for its intended use. -
Page 5: Important Notes
(energy Discuss the use and application of this equipment with a usage) within a small size collector. The filters can be Donaldson Torit representative. pulse-cleaned on- or off-line. Standard sizes range from 1 to 12 obround filter packs. -
Page 6: Operation
Donaldson Company, Inc. Operation During normal operation, dust-laden air enters the collector through the cabinet opening at the bottom of the collector, which is fastened to the silo or storage container. Airflow is directed upwards through the collector. The CPV filter packs remove fine particulate and clean, filtered air passes through the CPV filter pack to the clean-air plenum and discharges through the clean-air outlet. - Page 7 Torit PowerCore, CPV-1 to CPV-12 High Pressure Air Clean Air Outlet Clean Air Plenum Dust Disposal Dirty Air Inlet Normal Operation (1 filter pack collector) Filter Cleaning Operation (1 filter pack collector) High Pressure Air Filter Access Door Clean Air Plenum Dust Disposal Dirty Air Inlet...
-
Page 8: Inspection On Arrival
6. Report incomplete shipments to the delivery carrier Do not install in classified hazardous and your Donaldson Torit representative. atmospheres without an enclosure rated for the application. 7. Remove crates and shipping straps. Remove loose... -
Page 9: Foundations Or Support Framing
Collector Location Use all lifting points provided. Donaldson Torit equipment is not Use clevis connectors, not hooks, on lifting slings. designed to support site installed ducts, interconnecting piping, or electrical Use spreader bars to prevent damage to collector’s... -
Page 10: Typical Installation
Donaldson Company, Inc. Typical Installation CPV-1 angle not to exceed 30° from vertical Do not lift with Latches and 30° 0' this orientation manifold are not lifting points CPV-2 through CPV-4 CPV-6 through CPV-12 Latches and manifold are not lifting points Latches and manifold are not lifting points Take center of gravity into consideration when... -
Page 11: Compressed Air Installation
Torit PowerCore, CPV-1 to CPV-12 Compressed Air Installation Turn compressed air supply OFF, 1. Remove the plastic pipe plug from the collector’s air bleed and lock out lines before manifold and connect the compressed-air supply performing service or maintenance work. lines. -
Page 12: Electrical Wiring
Donaldson Company, Inc. Electrical Wiring Conductive Grounding Installation Electrical installation, service, If the collector is equipped with conductive filters and or maintenance work must bonded construction, the collector will need to be be performed by a qualified electrician and grounded. comply with all applicable national and local 1. -
Page 13: Solid-State Timer Installation
Torit PowerCore, CPV-1 to CPV-12 Solid-State Timer Installation Electrical installation, service Solenoid Connection or maintenance work during The collector is equipped with electric solenoid valves installation must be performed by a qualified (typically 120V) that controls the pulse-cleaning valves, electrician and comply with all applicable which in turn clean the filters. - Page 14 Donaldson Company, Inc. Input Operating Temperature Range -20° F to 130° F 105-135V/50 -60Hz/1Ph Transient Voltage Protection Output Solenoids 50 kW transient volts for 20-millisecond duration once every 20 seconds, 1% duty cycle. The load is carried and turned ON and OFF by the 200 watt maximum-load-per-output solid-state switch.
-
Page 15: Preliminary Start-Up Check
Torit PowerCore, CPV-1 to CPV-12 Preliminary Start-Up Check Instruct all personnel on safe use and maintenance 4. All access panels should be sealed and secure. procedures. 5. Check that fan exhaust damper is set to the fully- closed position. Electrical work during installation, service or 6. -
Page 16: Maintenance Information
Donaldson Company, Inc. Maintenance Information Instruct all personnel on safe use and maintenance 2. Periodically check the compressed air components procedures. and replace compressed air filters. Use proper equipment and adopt Drain moisture following the manufacturer’s all safety precautions needed for instructions. -
Page 17: Filter Removal (Cpv-1 Only)
Torit PowerCore, CPV-1 to CPV-12 Filter Removal (CPV-1 Only) Filter Installation (CPV-1 Only) When inserting the filter pack, 1. Insert the filter pack, starting with the back edge start at the back edge of the first, to ensure alignment tabs do not damage filter pack first to ensure alignment tabs do not pack. -
Page 18: Filter Installation
Donaldson Company, Inc. Filter Removal (except CPV-1) 1. Turn off power to the collector. 4. Turn filter pack retention wing nuts clockwise until filter pack gasket is fully seated. 2. Open access door by releasing locking mechanism. Swing door fully open. Prevent door from closing by 5. -
Page 19: Electrical Connection (Cpv-1 Only)
Torit PowerCore, CPV-1 to CPV-12 Optional Equipment Electrical Connection (CPV-1 Only) Fan Blower (Except CPV-1) Electrical work must be Failure to lift the fan correctly performed by a qualified can result in severe personal electrician and comply with all applicable injury and/or property damage. -
Page 20: Magnehelic ® Gauge
Donaldson Company, Inc. Side Mount TBI or TRB Fan Blower Magnehelic Gauge ® The Magnehelic is a differential pressure gauge used to For complete information, see the most current version measure the pressure difference between the clean- and of the TBI or TRB Fan Installation, Operation and dirty-air plenums and provides a visual display of filter Maintenance manuals. -
Page 21: Photohelic ® Gauge
Torit PowerCore, CPV-1 to CPV-12 Photohelic Gauge ® Electrical installation, service, 7. Mount the gauge and bracket assembly to the or maintenance work must supporting structure using two, self-drilling screws. be performed by a qualified electrician and 8. Thirty-five feet of plastic tubing is supplied and must comply with all applicable national and local be cut in two sections for vacuum pressure systems. - Page 22 Donaldson Company, Inc. 1. Choose a convenient, accessible location near the 6. On the back of the gauge, remove four #6-32 x 5/16-in collector that provides the best visual advantage. screws and plastic enclosure. Set aside. Add two jumper wires supplied by customer. Remove the If collector is equipped with factory-installed jumper from the pressure switch located on the timer pressure taps, skip to Step 5.
- Page 23 Torit PowerCore, CPV-1 to CPV-12 1/8-in NPT x 90° male elbow 1/8-in NPT adapter Photohelic gauge clean-air plenum pressure tap location 3/8-in flat washer 1/8-in NPT coupling high-pressure port low-pressure port plastic tubing mounting bracket 1/8-in NPT x 90° male elbow #6-32 x 1/4-in 1/8-in NPT adapter mounting screws...
-
Page 24: Delta P Control
Donaldson Company, Inc. Delta P Control For complete information, see the most current version Alarm of the Delta P Installation, Operation, and Maintenance The Alarm setpoint is set to a higher setting than the High manual. Pressure On setpoint used to start the filter cleaning cycle. -
Page 25: Delta P Plus Control
Torit PowerCore, CPV-1 to CPV-12 Delta P Plus Control For complete information, see the most current version of 2. Downtime Cleaning (DTC) - The Delta P Plus the Delta P Plus Installation, Operation, and Maintenance Controller monitors the collection system. When the manual. -
Page 26: Damper Installation (Except Cpv-1)
Donaldson Company, Inc. Damper Installation (Except CPV-1) Side Mount 1. Attach the damper to the fan exhaust outlet using the hardware supplied. 2. Loosen the wing nut on the damper and adjust from 30 to 50% closed. fan blower exhaust silencer damper support bracket Side Mount Silencer and Damper Installation... -
Page 27: Cold Climate Kit
Torit PowerCore, CPV-1 to CPV-12 Cold Climate Kit Electrical installation, service, Double wrap between round or maintenance work must coupling and square valve cover. be performed by a qualified electrician and 3. Position a 3-in hose clamp around the double comply with all applicable national and local wrapped heat cable and tighten securely. -
Page 28: Troubleshooting
Donaldson Company, Inc. Troubleshooting Problem Probable Cause Remedy Improper motor wire size Rewire using the correct wire gauge as specified by Fan blower and motor do national and local codes. not start Not wired correctly Check and correct motor wiring for supply voltage. See motor manufacturer's wiring diagram. - Page 29 Torit PowerCore, CPV-1 to CPV-12 Troubleshooting Problem Probable Cause Remedy Lack of compressed air See the Specification Control Drawing shipped Insufficient airflow with the collector for compressed air supply continued requirements. Pulse cleaning not energized Use a voltmeter to check the solenoid valves in the control panel.
- Page 30 Donaldson Company, Inc. Problem Probable Cause Remedy Pressure switch not wired to the Connect the pressure switch on the timer board to Pulse cleaning never timer board correctly Terminals 7 and 8 on TB3. stops Pressure switch terminals on Remove jumper wire on Solid-State Timer board the timer board jumpered before wiring to the Delta P Control.
-
Page 31: Product Information
Torit PowerCore, CPV-1 to CPV-12 Product Information (Process Owner to complete and retain for your records) Model Number _________________________________ Serial Number ___________________________________ Ship Date _____________________________________ Installation Date __________________________________ Filter Type_____________________________________________________________________________________ Collected Dust _________________________________________________________________________________ Dust Properties: Kst _______________Pmax ______________ MIE ____________ MEC __________________ Accessories ___________________________________________________________________________________ Other ________________________________________________________________________________________ _____________________________________________________________________________________________... -
Page 32: Donaldson Industrial Air Filtration Warranty
Donaldson Industrial Air Filtration Warranty Significantly improve the performance of your collector with genuine Donaldson Torit replacement filters and parts. Call Donaldson Torit at 800-365-1331. Important Notice Many factors beyond the control of Donaldson can affect the use and performance of Donaldson products in a particular application, including the conditions under which the product is used. Since these factors are uniquely within the user’s knowledge and control, it is essential the user evaluate the products to determine whether the product is fit for the particular purpose and suitable for the user’s application. - Page 33 Torit PowerCore, CPV-1 to CPV-12 Donaldson warrants to the original purchaser only that the Goods will be free from defects in material and manufacture for the applicable time periods stated below: (1) Major structural components for a period of ten (10) years from the date of shipment; (2) Non-Structural, Donaldson-built components and accessories including Donaldson Airlocks, TBI Fans, TRB Fans, Fume Collector products, Donaldson built electrical control components, and Donaldson-built Afterfilter housings for a period of twelve (12) months from date of shipment;...
Need help?
Do you have a question about the PowerCore CPV-1 and is the answer not in the manual?
Questions and answers
What is the cfm on model cfm-1 1.5 hp motor