Donaldson Torit Unimaster UMA 40 Installation And Operation Manual

Donaldson Torit Unimaster UMA 40 Installation And Operation Manual

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Bin Vent Base
This manual contains specific precautions related to worker safety. The hazard alert image denotes
safety related instructions and warnings in this manual. DO NOT operate or perform maintenance on this
collector until you have read and understood the instruction and warnings contained within this manual.
English
Master Language
Unimaster
UMA 40, 70, 100, 150 and 250 Built After August 2005
UMA 450 and 750 Built After March 2006
Installation and Operation Manual
Installation, Operation, and Service Information
UMA 250
(H Type)
Dust Collector
®
UMA 250
Bin Base
55-Gallon Drum Base
UMA 250
IOM AD3547701 (ENG)
Revision 4

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Summary of Contents for Donaldson Torit Unimaster UMA 40

  • Page 1 Unimaster Dust Collector ® UMA 40, 70, 100, 150 and 250 Built After August 2005 UMA 450 and 750 Built After March 2006 Installation and Operation Manual Installation, Operation, and Service Information UMA 250 UMA 250 UMA 250 Bin Vent Base Bin Base 55-Gallon Drum Base (H Type)
  • Page 2 DO NOT operate this collector until you have read and understood the instructions and warnings located in the installation and operation manual. For additional copies of this manual, contact Donaldson Torit The Safety Alert Symbol indicates a hazardous situation which, if not avoided could result in death or serious injury.
  • Page 3: Table Of Contents

    Unimaster Dust Collector, UMA 40 through 750 Contents Preliminary Start-Up Check ..........12 IMPORTANT NOTES ..............i Maintenance Information .............13 Safety Communication ............1 Operational Checklist ............13 Description ................2 Filter Removal and Installation .........13 Purpose and Intended Use ............2 Optional Equipment..............15 Operation ...................3 Magnehelic Gauge ............15 Inspection on Arrival ...............4...
  • Page 4: Safety Communication

    Donaldson Company, Inc. Safety Communication Improper operation of dust collectors and/or dust control systems may contribute to conditions in a work area or facility which could result in severe personal injury, and product or property damage. All dust collection equipment should be used only for its intended purpose and should be properly selected and sized for its intended use.
  • Page 5: Description

    Unimaster Dust Collector, UMA 40 through 750 Purpose and Intended Use Description The Unimaster series dust collectors are self-contained, Misuse or modification of this intermittent-duty dust collectors with bag style filters. equipment may result in personal This durable collector provides effective cleaning in a injury.
  • Page 6: Operation

    Donaldson Company, Inc. Operation During normal operation, dust-laden air enters the The Unimaster is an intermittent-duty collector, which collector through the dirty-air inlet. The velocity is means that cleaning starts when the fan is turned OFF reduced and natural pre-separation, caused by the and the appropriate fan run-down time is complete.
  • Page 7: Inspection On Arrival

    Turn power off and lock out all power before 6. Report incomplete shipments to the delivery carrier performing service or maintenance work. and your Donaldson Torit representative. Do not install in classified hazardous 7. Remove crates and shipping straps. Remove loose...
  • Page 8: Collector Location

    Donaldson Company, Inc. Collector Location Use spreader bars to prevent damage to collector’s Donaldson Torit equipment is not casing. designed to support site installed Check the Specification Control drawing for weight and ducts, interconnecting piping, or electrical dimensions of the collector and components to ensure services.
  • Page 9: Provisional Anchor Bolt Recommendations

    Unimaster Dust Collector, UMA 40 through 750 Collector Installation Provisional Anchor Bolt Recommendations 1. Consider Hilti HIT-HY 200 Anchor System or UMA 40 to 70 (Hopper and 55-Gallon Drum equivalent. Quantity of anchor bolts should match the Base Styles) number of holes provided in the base plates. 1.
  • Page 10 Donaldson Company, Inc. UMA 100 to 750 or Two-Piece Shipments (Hopper and 55-Gallon Drum Base Styles) 5. Remove the lifting brackets from the top of the base assembly. 1. Prepare the foundation or support framing in the selected location. Locate and install anchors. 6.
  • Page 11: Electrical Wiring

    Unimaster Dust Collector, UMA 40 through 750 Electrical Wiring Electrical installation, service, The UMA controller operates the fan and shaker in the or maintenance work must proper sequence to ensure effective filter cleaning. The be performed by a qualified electrician and controller contains an across-the-line fan starter and an across-the-line shaker motor starter.
  • Page 12 Donaldson Company, Inc. Operation Start Press START button. Shaker motor contactor is de-energized and the timer resumes inactive status. Fan contactor M1 is energized, timer module sets, Note: Before a cleaning cycle can start by and the fan motor starts. Average operating period pressing the CLEAN button, the M1 fan for fan is 4 hours.
  • Page 13 Unimaster Dust Collector, UMA 40 through 750 230-Volt, Single Phase Power Supply Wiring Diagram...
  • Page 14 Donaldson Company, Inc. 115-Volt, Single Phase Power Supply Wiring Diagram...
  • Page 15: Preliminary Start-Up Check

    Unimaster Dust Collector, UMA 40 through 750 Preliminary Start-Up Check Instruct all personnel on safe use and maintenance 5. Check and remove all loose items in or near the inlet procedures. and outlet of the collector. Electrical work during 6. Check that all remote controls and solenoid installation, service or enclosures (if applicable) are properly wired and all maintenance must be performed by a qualified...
  • Page 16: Maintenance Information

    Donaldson Company, Inc. Maintenance Information Instruct all personnel on safe use and maintenance Filter Removal and Installation procedures. Use proper safety and protective Use proper equipment and adopt equipment when removing all safety precautions needed for contaminants and filters. servicing equipment. Dirty filters may be heavier than they appear.
  • Page 17 Unimaster Dust Collector, UMA 40 through 750 4. Set filter frame on guide and slowly slide assembly 6. Push the filter assembly the remaining distance into into collector until the bottom edge of the filter bags the collector and check that all pockets are firmly contact ths shaker bar.
  • Page 18: Optional Equipment

    Donaldson Company, Inc. Optional Equipment Magnehelic Gauge ® The Magnehelic is a differential pressure gauge used 4. Mount the gauge and bracket assembly to the to measure the pressure difference between the clean- supporting structure using two, self-drilling screws. air and dirty-air plenums and provides a visual display 5.
  • Page 19: Caster Base

    Unimaster Dust Collector, UMA 40 through 750 Caster Base An optional caster base is available for UMA Models 40 to 250. The optional caster base is not suitable for use on any UMA equipped with explosion relief panels. Static Bonding for Filters Optional media bonding and grounding components are available for UMA collectors equipped with antistatic filter bags.
  • Page 20: Explosion Vent

    NFPA-68 for outdoor applications only, with no duct or obstructions on the explosion vent panel. Contact Donaldson Torit for assistance in calculating specific venting requirements for equipment. NFPA 68 can provide guidance on both the frequency of...
  • Page 21: Troubleshooting

    Unimaster Dust Collector, UMA 40 through 750 Troubleshooting Problem Probable Cause Remedy Improper motor wire size Rewire using the correct wire gauge as specified by Fan blower and motor do national and local codes. not start Not wired correctly Check and correct motor wiring for supply voltage. See motor manufacturer's wiring diagram.
  • Page 22: Product Information

    Donaldson Company, Inc. Product Information (Process Owner to complete and retain for your records) Model Number _____________________________ Serial Number ______________________________ Ship Date _________________________________ Installation Date _____________________________ Filter Type ____________________________________________________________________________ Collected Dust ________________________________________________________________________ Dust Properties: Kst ______________Pmax _____________MIE ___________MEC ________________ Accessories __________________________________________________________________________ Other ________________________________________________________________________________ ____________________________________________________________________________________ Service Notes...
  • Page 23: Donaldson Industrial Air Filtration Warranty

    Unimaster Dust Collector, UMA 40 through 750 Donaldson Industrial Air Filtration Warranty Donaldson warrants to the original purchaser only that the Goods will be free from defects in material and manufacture for the applicable time periods stated below: (1) Major structural components for a period of ten (10) years from the date of shipment; (2) Non-Structural, Donaldson-built components and accessories including Donaldson Airlocks, TBI Fans, TRB Fans, Fume Collector products, Donaldson built electrical control components, and Donaldson-built Afterfilter housings for a period of twelve (12) months from date of shipment;...
  • Page 24 Significantly improve the performance of your collector with genuine Donaldson Torit replacement filters and parts. Call Donaldson Torit at 800-365-1331. Important Notice Many factors beyond the control of Donaldson can affect the use and performance of Donaldson products in a particular application, including the conditions under which the product is used. Since these factors are uniquely within the user’s knowledge and control, it is essential the user evaluate the products to determine whether the product is fit for the particular purpose and suitable for the user’s application.

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