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WORKSHOP MANUAL
TRACTOR
STV32,STV36,STV40
KiSC issued 04, 2006 A

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Summarization of Contents

TO THE READER
General
Information on tractor identification, general precautions, maintenance check list, and special tools.
Mechanism
Information on construction and function, to be understood before servicing.
Servicing
Troubleshooting, specification lists, tightening torque, checking, adjusting, disassembling and assembling.
SAFETY INSTRUCTIONS
BEFORE SERVICING AND REPAIRING
Essential steps to take before starting any servicing or repair work on the machine.
SAFETY STARTING
Crucial safety instructions for starting the engine and operating the machine.
SAFETY WORKING
Guidelines for safe practices while working on or with the machine.
AVOID FIRES
Precautions to prevent fires related to fuel and battery hazards.
VENTILATE WORK AREA
Ensuring adequate ventilation when the engine is running to prevent carbon monoxide poisoning.
PREVENT ACID BURNS
Safety measures to prevent burns from battery electrolyte.
DISPOSE OF FLUIDS PROPERLY
Guidelines for environmentally safe disposal of oils, fuels, and coolants.
PREPARE FOR EMERGENCIES
Recommendations for keeping first aid kits, fire extinguishers, and emergency numbers handy.
SAFETY DECALS
Information on identifying, maintaining, and replacing safety decals on the machine.
SPECIFICATIONS
Engine
Detailed specifications for the engine, including bore, stroke, displacement, and power.
Capacities
List of fluid capacities for the fuel tank, engine, and transmission.
Dimensions
Physical dimensions of the tractor, including length, width, height, and wheelbase.
GENERAL
1. TRACTOR IDENTIFICATION
Instructions on how to identify the tractor using serial numbers and plates.
2. GENERAL PRECAUTION
General precautions to follow during disassembly, reassembly, and fluid handling.
3. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING
Precautions for safely handling electrical components and wiring on the machine.
4. LUBRICANTS, FUEL AND COOLANT
Specifications and recommendations for lubricants, fuel, and coolant.
5. TIGHTENING TORQUES
Torque specifications for various screws, bolts, and nuts used in assembly.
6. MAINTENANCE CHECK LIST
A comprehensive list of maintenance items and their required intervals based on operating hours.
7. CHECK AND MAINTENANCE
Procedures for performing regular checks and maintenance tasks on the tractor.
8. SPECIAL TOOLS
A list and description of special tools required for engine and tractor maintenance.
9. TIRES
Information regarding tire sizes and recommended inflation pressures.
10. IMPLEMENT LIMITATIONS
Guidelines on the proper use and limitations of implements with the tractor.
ENGINE
1. LUBRICATING SYSTEM
Overview and components of the engine's lubricating system.
2. COOLING SYSTEM
Explanation of the engine's cooling system operation and components.
3. FUEL SYSTEM
Diagram and explanation of the engine's fuel system.
1. TROUBLESHOOTING
Common engine problems, probable causes, solutions, and reference pages.
2. SERVICING SPECIFICATIONS
Detailed specifications for engine components like cylinder head and valve timing.
3. TIGHTNING TORQUES
Specific torque values for engine screws, bolts, and nuts.
4. CHECKING, DISASSEMBLING AND SERVICING
Procedures for checking, disassembling, and servicing engine components.
CLUTCH
1. LINKAGE MECHANISM
Description of the dry single type clutch linkage mechanism.
1. TROUBLESHOOTING
Common clutch symptoms, probable causes, solutions, and reference pages.
2. SERVICING SPECIFICATIONS
Specifications for clutch components like pedal, disc, pressure plate, and diaphragm spring.
3. TIGHTENING TORQUES
Torque specifications for clutch mounting screws.
4. CHECKING, DISASSEMBLING AND SERVICING
Procedures for checking, disassembling, and servicing the clutch system.
Clutch Disc Wear
Procedure for measuring clutch disc thickness and checking for wear.
Pressure Plate Flatness
Procedure for checking pressure plate flatness using a feeler gauge.
TRANSMISSION
1. STRUCTURE
Overview of the transmission structure, including HST, PTO, and drive sections.
2. POWER TRAIN FOR TRAVELING SYSTEM
Details on the power train components for the travelling system, focusing on HST.
3. POWER TRAIN FOR PTO SYSTEM
Information on the power train for the PTO system, including independent PTO.
1. TROUBLESHOOTING
Common troubleshooting issues for the hydrostatic transmission.
2. SERVICING SPECIFICATIONS
Servicing specifications for the HST and its linkage components.
3. TIGHTENING TORQUES
Torque specifications for various screws, bolts, and nuts in the transmission.
4. CHECKING, DISASSEMBLING AND SERVICING
Procedures for checking, disassembling, and servicing transmission components.
REAR AXLE
1. STRUCTURE
Overview of the rear axle structure and its components.
2. FINAL REDUCTION SYSTEM
Explanation of the planetary gear system used for final reduction.
1. TROUBLESHOOTING
Common troubleshooting issues related to the rear axle.
2. SERVICING SPECIFICATIONS
Servicing specifications for rear axle components like gears and bearings.
3. TIGHTENING TORQUES
Torque specifications for rear axle mounting screws and nuts.
4. DISASSEMBLING AND SERVICING
Procedures for disassembling and servicing the rear axle components.
FRONT AXLE
1. STRUCTURE
Overview of the front axle structure and its differential system.
1. TROUBLESHOOTING
Common troubleshooting issues for the front axle.
2. SERVICING SPECIFICATIONS
Servicing specifications for front axle components like gears and shafts.
3. TIGHTENING TORQUES
Torque specifications for front axle mounting screws and nuts.
4. CHECKING, DISASSEMBLING AND SERVICING
Procedures for checking, disassembling, and servicing the front axle.
STEERING
1. STRUCTURE
Overview of the hydrostatic power steering system structure.
2. HYDRAULIC CIRCUIT FOR POWER STEERING
Diagram and explanation of the power steering hydraulic circuit.
3. STEERING CYLINDER
Description and components of the single piston, double-acting steering cylinder.
1. TROUBLESHOOTING
Common steering system problems, probable causes, and solutions.
2. SERVICING SPECIFICATIONS
Servicing specifications for the steering wheel operating torque.
3. TIGHTENING TORQUES
Torque specifications for steering system components like hose joints and screws.
4. CHECKING, DISASSEMBLING AND SERVICING
Procedures for checking, disassembling, and servicing the steering system.
HYDRAULIC SYSTEM
1. STRUCTURE
Overview of the main components of the tractor's hydraulic system.
2. WHOLE HYDRAULIC CIRCUIT
Diagram illustrating the complete hydraulic circuit of the tractor.
3. HYDRAULIC PUMP
Description of the tandem type hydraulic pump, including its components and discharge specifications.
4. REGULATOR VALVE
Description and location of the regulator valve used in the steering and PTO circuits.
5. BI-SPEED VALVE
Description of the bi-speed valve, its solenoid valves, and related hydraulic circuits.
6. THREE POINT HYDRAULIC SYSTEM
Explanation of the hydraulic circuit for the three-point hitch system.
1. TROUBLESHOOTING
Common troubleshooting issues for the hydraulic system and their solutions.
2. SERVICING SPECIFICATIONS
Servicing specifications for hydraulic pump, control linkage, and relief valve.
3. TIGHTENING TORQUES
Torque specifications for various hydraulic system components.
4. CHECKING, DISASSEMBLING AND SERVICING
Procedures for checking, disassembling, and servicing hydraulic system components.
ELECTRICAL SYSTEM
1. WIRING DIAGRAM
Complete wiring diagram for the tractor's electrical system.
2. STARTING SYSTEM
Description and troubleshooting for the tractor's starting system.
3. CHARGING SYSTEM
Description and troubleshooting for the tractor's charging system.
4. LIGHTING SYSTEM
Description and troubleshooting for the tractor's lighting system.
5. BI-SPEED TURN SYSTEM
Electrical circuit and troubleshooting for the bi-speed turn system.
1. TROUBLESHOOTING
Troubleshooting guide for common electrical system issues.
2. SERVICING SPECIFICATIONS
Servicing specifications for electrical components like starter, glow plug, and alternator.
3. TIGHTENING TORQUES
Torque specifications for electrical system components like alternator pulley nut.
4. CHECKING, DISASSEMBLING AND SERVICING
Procedures for checking, disassembling, and servicing electrical system components.

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