Clutch Disc/Plate/Cover Installation
1. Coat the clutch plates (1) and discs (2) with
transmission oil.
2. Install the eight clutch discs and seven clutch
plates alternately, starting with a clutch disc.
(1)
(2)
(1) clutch plates
(2) clutch discs
3. Apply grease to the clutch lifter rod (3).
4. Insert the clutch lifter rod into the mainshaft.
5. Install the clutch lifter (4) onto the rod.
(4)
(3) clutch lifter rod
(4) clutch lifter
6. Install the clutch pressure plate (5).
7. Install the five clutch springs and bolts (6).
8. Tighten the bolts in a crisscross pattern in 2
or 3 steps to the specified torque:
7 lbf·ft (10 N·m, 1.0 kgf·m)
(5) clutch pressure plate
9. Install a new O-ring (7) in the groove of the
clutch cover (8).
10. Install the cover by tightening the five cover
bolts to the specified torque:
7 lbf·ft (10 N·m, 1.0 kgf·m)
(8)
(3)
(7) O-ring
(5)
(6)
(6) clutch spring bolts
(7)
(8) clutch cover
Clutch System
11. Lubricate the rear brake pedal pivot (9) and
pivot bolt (10) with Honda Lithium Grease or
an equivalent and install the pivot bolt.
Tighten the bolt to the specified torque:
27 lbf·ft (36 N·m, 3.7 kgf·m)
Connect the brake pedal return spring (11) if
it was removed.
(9)
(11)
(9) brake pedal pivot
(11) return spring
(10) pivot bolt
12. Add the transmission oil (page 37).
Servicing Your Honda
(10)
47