MULTIQUIP Mikasa MT-86D Operation And Parts Manual
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MULTIQUIP Mikasa MT-86D Operation And Parts Manual

Mikasa series tamping rammer (yanmar l40a-drm engine)
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PARTS AND OPERATION MANUAL
OPERATION AND PARTS MANUAL
Tamping Rammer
(YANMAR L40A-DRM ENGINE)
Model
MT-86D
Revision #7 (09/02/04)
MULTIQUIP INC. . . . .
18910 WILMINGTON AVE.
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244
FAX: 310-537-3927
E-mail:mq@multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico
PARTS DEPARTMENT:
800-427-1244
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
800-478-1244
FAX: 310-631-5032
•
www:multiquip.com

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Summary of Contents for MULTIQUIP Mikasa MT-86D

  • Page 1 PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL Tamping Rammer Model MT-86D (YANMAR L40A-DRM ENGINE) Revision #7 (09/02/04) MULTIQUIP INC..PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE: 310-537-3700 800-421-1244...
  • Page 2 PAGE 2 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)

  • Page 3: Here's How To Get Help

    800-478-1244 FAX: 310-537-4259 310-537-3700 MQ POWER SERVICE DEPARTMENT 800-835-2551 FAX: 310-638-8046 310-537-3700 TECHNICAL ASSISTANCE 800-478-1244 FAX: 310-631-5032 WARRANTY DEPARTMENT 800-421-1244, EXT. 279 FAX: 310-537-1173 310-537-3700, EXT. 279 MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 3...

  • Page 4: Table Of Contents

    Crankcase and Engine Assembly ..... 22-24 Guide Cylinder and Foot Assembly ....26-27 Tank and Handle Assembly ......28-29 Specification and part NOTE number are subject to change without notice PAGE 4 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)

  • Page 5: Parts Ordering Procedures

    18910 WILMINGTON AVENUE to our Parts Department: POST OFFICE BOX 6254 CARSON, CALIFORNIA 90749 Toll-free nationwide — 800-427-1244 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 5...

  • Page 6: Rules For Safe Operation

    ■ Whenever necessary, replace nameplate, operation and safety decals when they become difficult read. ■ Always check the machine for loosened threads or bolts before starting. PAGE 6 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
  • Page 7 ■ DO NOT use food or plastic containers to dispose of hazardous waste. MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 7...

  • Page 8: Operation And Safety Decals

    MT-86D — OPERATION AND SAFETY DECALS PAGE 8 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)

  • Page 9: General Information

    Controls Before starting the MT-86D Tamping Rammer, identify and understand the function of the controls, see Figure 1 on page 11. MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 9...

  • Page 10: Specification

    Specifications are general and are subject to change without notice. If NOTE exact measurements are required, equipment should be weighed and measured. PAGE 10 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)

  • Page 11: Controls And Components

    6. Oil Level Sight Glass – Indicates the level of oil in the oil firmly on both sides. bath reservoir. 15. Bellows – Reservoir for oil bath. 7. Drain Valve – Open this valve to remove oil from the bellows. MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 11...
  • Page 12 (about 700cc). 3-4. Check all nuts, bolts and fasteners for tightness. Retighten as necessary. Fig. 1 PAGE 12 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
  • Page 13 Do not pull the starter rope all the way to the end and do not let the starter rope snap back as damage may result. Fig. 5 Fig. 3 MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 13...

  • Page 14: Operation

    Contact with moving parts can cause serious injury. Fig. 8 High Temperatures: Allow machine and engine to cool before performing service or maintenance functions. Contact with hot components can cause serious burns. PAGE 14 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
  • Page 15 7-4-3. The interval of oil replacement INITIAL OIL CHANGE: After 20 hours of operation SECOND OIL CHANGE AND/OR LATER: Every 100 hours of operation Fig. 11 MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 15...
  • Page 16 ■ When storing the rammer for long periods of time, thoroughly drain all fuel from line. ■ Clean exterior of rammer with an oil moistened cloth. Cover and store in a clean, dry place. PAGE 16 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)

  • Page 17: Troubleshooting Guide

    Engine speed improperly set. Clutch slips Excess lubricant oil causing irregular jumping or protective sleeve is heated. Lack of lubricant oil causing irregular jumping. Spring failure Spring cylinder locked MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 17...

  • Page 18: Explanation Of Codes In Remarks Column

    > > > > > , belong to the same assembly or kit. If more than one of the same reference number is listed, NOTE the last one listed indicates newest (or latest) part avaliable. PAGE 18 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)

  • Page 19: Suggested Spare Parts

    2 ..16026076630 ..ROPE, RECOIL STARTER Part numbers on this Suggested Spare Parts List NOTE may super cede/replace the P/N shown in the text pages of this book. MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 19...

  • Page 20: Name Plate And Decals

    MT-86D— NAME PLATE AND DECALS NAME PLATE AND DECALS PAGE 20 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)

  • Page 21: Name Plate And Decals

    DECAL: MOTOR OIL 920205830 DECAL, AIR CLEANER NPA-583 DCL86D/76D DECAL KIT, MT-86D/MT-76D ..... 1 ....INCLUDES ITEMS W/ FOR DECAL ILLUSTRATIONS SEE PAGE 8. MT-86D — NAME PLATES AND DECALS MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 21...

  • Page 22: Crankcase And Engine Assembly

    MT-86D — CRANKCASE AND ENGINE ASSY. CRANKCASE AND ENGINE ASSY. 35-5 35-1 35-2 35-4 35-3 35-5 PAGE 22 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
  • Page 23 35-2 943950120 CLUTCH BOSS 35-3 943060070 CLUTCH GUIDE (A) 35-4 943060080 CLUTCH GUIDE (B) 35-5 943030060 CLUTCH SPRING ........2 ..... REPLACES 943030090 301010210 LOCK WASHER, CLUTCH MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 23...
  • Page 24 MT-86D — CRANKCASE AND ENGINE ASSY. CRANKCASE AND ENGINE ASSY. 35-5 35-1 35-2 35-4 35-3 35-5 PAGE 24 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
  • Page 25 020310080 NUT M10 030210250 WASHER SW M10 031110160 WASHER PW M10 371448020 LINK PROTECTOR 001200630 BOLT 6X30 001200635 BOLT 6X35 030206150 WASHER SW M6 16026078700 CLAMP WIRE MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 25...

  • Page 26: Guide Cylinder And Foot Assembly

    MT-86D — CYLINDER GUIDE AND FOOT ASSY. CYLINDER GUIDE AND FOOT ASSY. EXCLUDE 61, 62 AND 63 PAGE 26 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
  • Page 27 BELLOWS CLAMP MT68, 7OV ... 2 ....REPLACES 354329380 354336352 BELLOWS CLAMP (1.6T) 171D 354442340 BAND GUIDE,BELLOWS 011008040 BOLT 8X40H ........2 ....REPLACES 001210840 020108060 NUT M8 ..........2 ....REPLACES 020308060 MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 27...

  • Page 28: Tank And Handle Assembly

    MT-86D — TANK AND HANDLE ASSY. TANK AND HANDLE ASSY. PAGE 28 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
  • Page 29 PIPE, FUEL DRAIN 18325059050 PIPE, FUEL OIL 11435459070 PIPE, FUEL RETURN 11428459710 JOINT 10699044660 CLAMP 12472259050 CLAMP 18325059040 PIECE 953405810 PACKING PF 1/8 953405800 FLANGE PLUG PF 1/8 MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 29...

  • Page 30: Yanmar L40A-Drm Engine

    YANMAR L40A-DRM ENGINE — CYLINDER BLOCK ASSY. CYLINDER BLOCK ASSY. = SEE PG. 32 AND 33 FOR P/N = SEE PG. 40 AND 41 FOR P/N PAGE 30 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
  • Page 31 BOLT M8X12 PLATED 11425002200 MAIN BEARING US=0.25 O/S 11425002210 MAIN BEARING US=0.50 O/S 71425092602 GASKET KIT ........1 ..INCLUDES ITEMS W/#. SEE GASKET KIT PAGES 44-45 MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 31...

  • Page 32: Cylinder Head And Bonnet Assembly

    YANMAR L40A-DRM ENGINE — CYLINDER HEAD AND COVER ASSY. CYLINDER HEAD AND COVER ASSY. MT-86D — L40ADRM YANMAR ENGINE — CYLINDER HEAD AND BONNET = SEE PG. 30 AND 31 FOR P/N PAGE 32 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
  • Page 33 SPRING 22312030160 PARALLEL PIN 3X16 26106060552 BOLT M6X55 PLATED 12910061850 PLUG 12, BORE 71425092602 GASKET KIT ........1 ..INCLUDES ITEMS W/#. SEE GASKET KIT PAGES 44-45 MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 33...

  • Page 34: Crankshaft,Piston And Camshaft Assembly

    YANMAR L40A-DRM ENG. — CRANKSHAFT, PIS. & CAMSHAFT ASSY. CRANKSHAFT, PISTON AND CAMSHAFT ASSY. = SEE PG. 30 AND 31 FOR P/N PAGE 34 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
  • Page 35 PISTON W/RING OS=.25 ....1 ....INCLUDES ITEM W/+ 71425022542 RING SET O.S=0.25 71428022580 PISTON W/RING OS=0.50 ....1 ....INCLUDES ITEM W/% 71425022550 RING SET O.S=0.50 71425023610 BEARING, PIN (U.S=0.25) 71425023620 BEARING, PIN (U.S=0.50) MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 35...

  • Page 36: Lub.,Oil Pump And Governor Assembly

    YANMAR L40A-DRM ENGINE —LUB. OIL PUMP AND GOVERNOR ASSY. LUB. OIL PUMP AND GOVERNOR ASSY. = SEE PG. 30 AND 31 FOR P/N PAGE 36 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
  • Page 37 11477066010 SPRING, REGULATOR 11425066200 SPRING, RETURN 11425066550 TORQUE SPRING ASSY 26696100002 NUT M10 71425092602 GASKET KIT ........1 ..INCLUDES ITEMS W/#. SEE GASKET KIT PAGES 44-45 MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 37...

  • Page 38: Cooling And Starting Assembly

    YANMAR L40A-DRM ENGINE —COOLING AND STARTING ASSY. COOLING AND STARTING ASSY. = SEE PG. 30 AND 31 FOR P/N = SEE PG. 32 AND 33 FOR P/N PAGE 38 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
  • Page 39 SPRING, RETURN 16026076580 COVER, SPRING 16026076590 PLATE, FRICTION 16026076600 CIRCLIP (E) 16026076620 KNOB, STARTER 16026076630 ROPE, STARTER 11425076590 PULLEY, STARTER 26106060082 BOLT M6X8 PLATED 26106060122 BOLT M6X12 PLATED MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 39...

  • Page 40: Fuel Injection Pump Assembly

    YANMAR L40A-DRM ENGINE —FUEL INJECTION PUMP ASSY. FUEL INJECTION PUMP ASSY. = SEE PG. 30 AND 31 FOR P/N = SEE PG. 32 AND 33 FOR P/N PAGE 40 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
  • Page 41 SEAT, NOZZLE SPRING 11425053140 PLATE, STOP 11425053210 11425053300 HOLDER ASSY, NOZZLE ....1 ....INCLUDES ITEM W/+ 34#+ 11425053331 PIN, SPRING 11425053400 SHIM PACK 11425059800 PIPE, FUEL INJECTION MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 41...

  • Page 42: Air Cleaner And Muffler Assembly

    YANMAR L40A-DRM ENGINE — AIR CLEANER AND MUFFLER ASSY. AIR CLEANER AND MUFFLER ASSY. = SEE PG. 28 AND 29 FOR P/N PAGE 42 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
  • Page 43 BOLT M6X12 PLATED 26216080182 STUD M8X18 PLATED 26366080002 NUT M8 26366060002 NUT M6 71425092602 GASKET KIT ........1 ..INCLUDES ITEMS W/#. SEE GASKET KIT PAGES 44-45 MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 43...

  • Page 44: Label And Gasket Set Assembly

    YANMAR L40A-DRM ENGINE — LABEL AND GASKET KIT ASSY. LABEL AND GASKET SET ASSY. PAGE 44 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
  • Page 45 11425011460 GASKET, NOZZLE 11425012201 GASKET, AIR INTAKE 11425013201 GASKET (NON-ASB.) 11425011311 GASKET, BONNET 24311000180 O-RING 1A P-18.0 22190160002 SEAL WASHER 16S 24341000224 O-RING 1A S-22.4 10333832570 O-RING MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 45...

  • Page 46: Loose Parts Assembly

    YANMAR L40A-DRM ENGINE — LOOSE PARTS ASSY. LOOSE PARTS ASSY. PAGE 46 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
  • Page 47 12472259050 CLAMP 9 11465459070 PIPE, FUEL RETURN 18366659330 PIPE, FUEL DRAIN 11428459710 JOINT 16071078710 CLAMP, WIRE 22512040120 KEY 4X12 26226100402 STUD M10X20 PLATED 11428412200 GASKET, AIR INTAKE MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 47...

  • Page 48: Terms And Condition Of Sale - Parts

    Multiquip’s designated receiving point. at the time of any price change. PAGE 48 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)
  • Page 49 NOTE PAGE MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 49...

  • Page 50: Please Have The Model And Serial

    OPERATION AND PARTS MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MULTIQUIP’S MAIN PHONE NUMBERS 800-421-1244 FAX: 310-537-3927 310-537-3700 PARTS DEPARTMENT 800-427-1244 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284 MAYCO PARTS 800-306-2926 FAX: 800-672-7877...

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