MULTIQUIP Mikasa MTX60HF Operation And Parts Manual
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MULTIQUIP Mikasa MTX60HF Operation And Parts Manual

Mikasa series tamping rammer (honda gx100ukrb5 gasoline engine)
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OperatiOn and parts Manual
series
MOdel MtX60HF
taMping raMMer
(HOnda gX100uKrB5 gasOline engine)
Revision #0 (12/22/11)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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Summary of Contents for MULTIQUIP Mikasa MTX60HF

  • Page 1 OperatiOn and parts Manual series MOdel MtX60HF taMping raMMer (HOnda gX100uKrB5 gasOline engine) Revision #0 (12/22/11) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

  • Page 2: Proposition 65 Warning

    65 warning page 2 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)
  • Page 3 MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 3...

  • Page 4: Table Of Contents

    Specifications and part numbers are subject to change Guide Cylinder Assy ......... 30-31 without notice. Foot Assy ............32-33 Fuel Tank And Handle Assy ......34-35 Combination Lever Assy ........36-37 page 4 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)

  • Page 5: Parts Ordering Procedures

    NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST. We aCCepT all MaJoR CRediT CaRds! MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 5...

  • Page 6: Safety Information

    Could result in deaTH or seRious inJuRy. CauTion Indicates a hazardous situation which, if not avoided, Could result in MinoR or ModeRaTe inJuRy. NOTICE Addresses practices not related to personal injury. page 6 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)
  • Page 7 „ alWays store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel. MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 7...

  • Page 8: Engine Safety

    Fire or explosion could result if operating in speed ranges above the from fuel vapors or if fuel is spilled on a maximum allowable. hot engine. page 8 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)
  • Page 9 „ do noT use food or plastic containers to dispose of hazardous waste. „ do noT pour waste, oil or fuel directly onto the ground, down a drain or into any water source. MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 9...

  • Page 10: Specifications

    Engine Oil Capacity 0.3 qt. (0.28 liters) Fuel Unleaded gasoline Lubricant for Engine Automobile Oil; Class SE or higher Starting System Recoil Starter Spark Plug Type NGK CR5HSB page 10 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)

  • Page 11: General Information

    ConTRols Before starting the MTX60HF Tamping Rammer identify and understand the function of the controls. MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 11...

  • Page 12: Components

    NOT attempt to start the engine until the fuel residue has been completely wiped up, and the 7. bellows — Reservoir for oil bath. area surrounding the engine is dry. page 12 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)

  • Page 13: Basic Engine

    Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear. MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 13...

  • Page 14: Inspection

    3. Replace any missing or damaged Safety Operation TANK decals. 4. Adjust height of handle. Adjust handle by loosening nuts and moving handle to suit operation. Retighten nuts. Figure 4. Fuel Tank page 14 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)

  • Page 15: Operation

    Clean, adjust or replace spark plug as leave it fully open (Figure 7). required. CHOKE LEVER (OPENED POSITION) Figure 7. Choke Lever MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 15...
  • Page 16 3. To stop the tamping action, move throttle lever quickly from sTaRT to idle position (Figure 6). page 16 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)

  • Page 17: Maintenance

    „ Cover the air intake on the air cleaner and the exhaust outlet on the muffler. „ Store unit indoors covered with plastic sheet in moisture free and dust free location out of direct sunlight. MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 17...

  • Page 18: Troubleshooting

    Fuel fi lter/lines clogged? Replace fuel fi lter. Fuel tank cap breather hole clogged? Clean or replace fuel tank cap. Air in fuel line? Bleed fuel line. page 18 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)
  • Page 19 Check cable connections. Charge or replace Will not start, no power with key "ON". (if Battery disconnected or discharged? applicable) battery Ignition switch/wiring defective? Replace ignition switch. Check wiring. MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 19...

  • Page 20: Troubleshooting

    Spring Failure? Replace spiral spring. Adjust engine speed to correct Speed of engine improper? operating RPM setting. Soil over-compacted? Shut down machine and test soil. page 20 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)
  • Page 21 MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 21...

  • Page 22: Explanation Of Code In Remarks Column

    Multiquip. Other entries will for sale through Multiquip. be clarifi ed in the “Remarks” Column. page 22 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)

  • Page 23: Suggested Spare Parts

    1...954406010 ....STRAINER, FUEL TANK 1...28462Z0DV03 ..ROPE, RECOIL STARTER NOTICE Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the following parts lists. MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 23...

  • Page 24: Nameplates And Decals

    Engine Oil Use SAE 10W/30,SE or higher grade motor oil RAMMING CYLINDER OIL Use SAE 10W/30,SF or higher grade moter oil Fuel Use normal quality gasoline page 24 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)

  • Page 25: Nameplates And Decals

    EC NOISE REQ. DECAL LWA107 920212840 CHOKE OPERATION DECAL 920212540 QUICK MANUAL SERIAL PLATE NO...........1....CONTACT MQ PARTS DEPT. 920214100 E/G FIRE WARNING. DECAL 920213730 ANTI- VIB. HANDLE DECAL MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 25...

  • Page 26: Crankcase And Engine Assy

    71-2 71-3 36-1 36-7 36-9 36-8 42-1 36-5 42-2 42-3 54-1 54-2 32-1 32-1 43-2 43-1 STYLE CLUTCH 54-2 54-1 STYLE CLUTCH 25-2 25-1 54-2 54-1 page 26 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)
  • Page 27 SECONDARY ELEMENT 36-9# 366030040 GRIP BPLT CP 366345470 INTAKE PIPE 954407681 CYCLONE CLAMP (CY- 1) 45 954407682 CYCLONE CLAMP (CY- 1) 38 366460160 UNDER SEALING FORM MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 27...
  • Page 28 71-2 71-3 36-1 36-7 36-9 36-8 42-1 36-5 42-2 42-3 54-1 54-2 32-1 32-1 43-2 43-1 STYLE CLUTCH 54-2 54-1 STYLE CLUTCH 25-2 25-1 54-2 54-1 page 28 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)

  • Page 29: Crankcase And Engine Assy

    CLAMP COMPL 959021814 SPIRAL TUBE KEP6 / L=200 454010020 CLAMP TC- 100 368347270 CRANK GEAR 368010010 FRONT COVER 912210017 ENGINE ASSY, GX100UKRB5 122@ 956100062 THROTTLE WIRE MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 29...

  • Page 30: Guide Cylinder Assy

    Cylinder assy page 30 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)

  • Page 31: Guide Cylinder Assy

    PLUG 1/4X14 13L 953405260 PACKING 1/4 (CU) 368118970 PROTECTION SLEEVE 366460300 OIL GAUGE ASSY 953404670 COPPER PACKING 17X25.5X1 050200800 O- RING P- 80 050101300 O- RING G-130 MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 31...

  • Page 32: Foot Assy

    FOOt assy page 32 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)

  • Page 33: Foot Assy

    FOOT ASSY 265W M4B 022711214 NYLON NUT M12 030212300 WASHER, LOCK M12 009110034 SQUARE NECK BOLT 12X65 009110035 SQUARE NECK BOLT 12X95 368347460 FOOT COVER 363343390 HANDLEBAR GRIP (FOOT) MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 33...

  • Page 34: Fuel Tank And Handle Assy

    Fuel tanK and Handle assy 12-2 12-1 12-2 12-1 12-2 12-1 page 34 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)

  • Page 35: Fuel Tank And Handle Assy

    CURL CORD TP-22 366345620 METER FINISHER 454010020 CLAMP TC-100 954010270 CLIP AB-3N 954407060 HOSE BAND 9 950024085008 HOSE BAND 5-5-2 91434Z4EW51 FUEL HOSE 350 920212910 OPERATION DECAL MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 35...

  • Page 36: Combination Lever Assy

    OR 9 IS REQUIRED, ORDER KIT “A”. TO DETERMINE IF COMBINATION LEVER ASSY IS OLD STYLE OR NEW STYLE, SEE ITEM 2, LEVER. NEW STYLE LEVER HAS MOLDED TAB AT BOTTOM. MOLDED page 36 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)
  • Page 37 SEE NOTE ON DRAWING 956100062 THROTTLE WIRE 11#@ 094010051 TAPPING SCREW B1 4X12 12#@ 094010052 TAPPING SCREW B1 4X30 13#@ 050200150 O-RING, P15 14#@ 050200110 O-RING, P11 MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 37...

  • Page 38: Cylinder Barrel Assy

    HOnda gX100uKrB5 engine — Cylinder Barrel assy. page 38 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)

  • Page 39: Cylinder Barrel Assy

    PLATE, STOPPER 15721Z0DV70 TUBE, BREATHER 90014952000 BOLT, FLANGE 6X14 (CT200) 91202KJ9003 OIL SEAL 20X32X6 93500030050A SCREW 3X5 9805655777 PLUG, SPARK (CR5HSB) 15171Z0DV00 PIPE, BREATHER 90008ZM7000 BOLT 4X10 MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 39...
  • Page 40 HOnda gX100uKrB5 engine — CranKCase COVer assy. page 40 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)
  • Page 41 CLIP, GOVERNOR HOLDER 91202KJ9003 OIL SEAL 20x3x6 9410106800 PLAIN WASHER 6 MM 9425108000 LOCK PIN 9430108200 KNOCK PIN 91001Z0DV01 BEARING, RADIAL BALL 6204 91231891003 OIL SEAL 6x11x4 MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 41...

  • Page 42: Crankshaft Assy

    HOnda gX100uKrB5 engine — CranKsHaFt assy. page 42 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)
  • Page 43 HOnda gX100uKrB5 engine — CranKsHaFt assy. paRT no. paRT naMe QTy. ReMaRks 13310Z0DV70 CRANK SHAFT COMP. INCLUDES ITEM W/ 91001Z0DV01 BEARING, RADIAL BALL MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 43...

  • Page 44: Piston/Conn. Rod Assy

    HOnda gX100uKrB5 engine — pistOn/COnn. rOd assy. page 44 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)
  • Page 45 PISTON PIN 13200Z0D000 CONNECTING ROD ASSY .......1 ....INCLUDES ITEM W/ 13200Z0D305 CONNECTING ROD ASSY .......1....UNDERSIZED, INCLUDES ITEM W/ 90001ZM7000 CONNECTING ROD BOLT 90551ZE0000 CLIP, PISTON PIN 13MM MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 45...

  • Page 46: Camshaft Assy

    HOnda gX100uKrB5 engine — CaMsHaFt assy. page 46 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)
  • Page 47 14721Z0D000 EXHAUST VALVE 14751Z0D000 SPRING, VALVE 14751ZM3010 RETAINER, VALVE SPRING 90012333000 SCREW, TAPPET ADJUSTING 90206001000 NUT, TAPPET ADJUSTING 91301ZM0V31 O RING 6.8X1.9 12209KT7013 SEAL, VALVE STEM MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 47...
  • Page 48 HOnda gX100uKrB5 engine — reCOil starter assy. page 48 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)
  • Page 49 SPRING, FRICTION 28442ZH8003 SPRING, RECOIL STARTER 28461ZH8013 STARTER KNOB 28462Z0DV03 ROPE, RECOIL STARTER 28467Z0DV02 PLATE, SIDE 28468Z0DV02 PLATE, SLIDE 90003ZH8003 SET SCREW 957010600800 BOLT, FLANGE 6X8 MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 49...
  • Page 50 HOnda gX100uKrB5 engine — Fan COVer assy. page 50 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)
  • Page 51 HOnda gX100uKrB5 engine — Fan COVer assy. paRT no. paRT naMe QTy. ReMaRks 19610Z4ES30ZA FAN COVER CP. 90014952000 BOLT, FLANGE 6X14 (CT200) MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 51...
  • Page 52 HOnda gX100uKrB5 engine — CarBuretOr assy. page 52 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)

  • Page 53: Carburetor Assy

    INSULATOR, CARBURETOR 16212Z0DV20 PACKING, INSULATOR 16221ZG0801 PACKING, CARBURETOR 938920401218 SCREW 4X12 950030502131 TUBE, VINYL 3.5X6.5X100 99101ZG00580 MAIN JET #58 99204ZE00350 PILOT JET SET #35 90602921000 CLIP, TUBE MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 53...

  • Page 54: Air Cleaner Assy

    HOnda gX100uKrB5 engine — air Cleaner assy. page 54 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)
  • Page 55 HOnda gX100uKrB5 engine — air Cleaner assy. paRT no. paRT naMe QTy. ReMaRks 17228Z0DV21 PACKING, AIR CLEANER 90042Z4ES30 STUD BOLT 5X95 9405005000 FLANGE NUT 5MM 17410Z0DS00 ELBOW, AIR CLEANER MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 55...

  • Page 56: Muffler Assy

    HOnda gX100uKrB5 engine — MuFFler assy. page 56 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)
  • Page 57 QTy. ReMaRks 18310Z0DV20 MUFFLER COMP. 18321Z0DV22 MUFFLER PROTECTOR 18381Z0D000 GASKET, MUFFLER 90014952000 VOLT, FLANGE 6X14 (CT200) 90048Z0DV00 STUD BOLT 6X78 90343ZE6000 NUT, SELF-LOCK 6MM MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 57...

  • Page 58: Flywheel Ignition Assy

    HOnda gX100uKrB5 engine — FlywHeel ignitiOn assy. page 58 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)
  • Page 59 GROMMET, CORD 31110Z0D003 FLYWHEEL COMP. 90022888010 FLANGE BOLT 6X20 9405012000 FLANGE NUT M12 28451Z0DV03 STARTER PULLEY 30500Z0DV02 IGNITION COIL ASSY INCLUDES ITEMS W/ # 30700Z0DV01 TERMINAL ASSY. MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 59...
  • Page 60 HOnda gX100uKrB5 engine — COntrOl assy. page 60 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)

  • Page 61: Control Assy

    90605230000 CIR CLIP 92301050200A BOLT 5X20 93500040060H SCREW 4X6 9405006000 FLANGE NUT 6MM 16550Z0DV21 GOVERNOR ARM 16500Z4ES30 CONTROL ASSY ..........1....INCLUDES ITEMS W/ # 9400105000 NUT M5 MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 61...

  • Page 62: Labels Assy

    HOnda gX100uKrB5 engine — laBels assy. page 62 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)
  • Page 63 QTy. ReMaRks 87521Z0DV02 LABEL, TRADE MARK 87516Z0J000 MARK, OPERATOR CAUTION 87601Z4EW50 MARK, TYPE (KRBF) 87539Z0J000 MARK, EX. CAUTION 89216130690 WRENCH, SPARK PLUG MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 63...

  • Page 64: Terms And Conditions Of Sale - Parts

    Multiquip’s designated receiving point. page 64 — MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11)
  • Page 65 MTX60HF RaMMeR • opeRaTion and paRTs Manual — Rev. #0 (12/21/11) — page 65...

  • Page 66: Please Have The Model And Serial

    © COPYRIGHT 2012, MULTIQUIP INC. Multiquip Inc, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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