MULTIQUIP Mikasa MVH-150D2 Operation And Parts Manual
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MULTIQUIP Mikasa MVH-150D2 Operation And Parts Manual

MULTIQUIP Mikasa MVH-150D2 Operation And Parts Manual

Reversible plate compactor
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OPERATION AND PARTS MANUAL
SERIES
MODEL MVH-150D2
REVERSIBLE PLATE COMPACTOR
(YANMAR L48V6 DIESEL ENGINE)
Revision #1 (01/16/07)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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Summary of Contents for MULTIQUIP Mikasa MVH-150D2

  • Page 1 OPERATION AND PARTS MANUAL SERIES MODEL MVH-150D2 REVERSIBLE PLATE COMPACTOR (YANMAR L48V6 DIESEL ENGINE) Revision #1 (01/16/07) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

  • Page 2: Mq Mikasa Series Mvh-150D2 Plate Compactor Proposition 65 Warning

    MVH-150D2 — PROPOSITION 65 WARNING Engine exhaust and some of its PAGE 2 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/16/07)
  • Page 3 NOTE PAGE MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/16/07) — PAGE 3...

  • Page 4: Table Of Contents

    MVH-150D2 — TABLE OF CONTENTS MQ MIKASA SERIES MVH-150D2 YANMAR L48V6F3R4AAW4 PLATE COMPACTOR ENGINE Proposition 65 Warning ..........2 Cylinder Block Assembly ........40-41 Table Of Contents ............4 Cylinder Head Assembly ........42-43 Parts Ordering Procedures ........5 Air Cleaner Assembly ......... 44-45 Safety Message Alert Symbols .......

  • Page 5: Parts Ordering Procedures

    Choose from three easy options: Order via Internet (Dealers Only) Best Deal! If you have an MQ Account, to obtain a Order parts on-line using Multiquip’s SmartEquip website! Username and Password, E-mail us at: ■ View Parts Diagrams parts@multiquip.com. ■ Order Parts To obtain an MQ Account, contact your ■...

  • Page 6: Safety Message Alert Symbols

    NOTE complete instructions for the poisonous carbon monoxide. This gas safe and efficient operation is colorless and odorless, and can of the Multiquip Model cause death if inhaled. NEVER operate MVH-150D2 ReversiblePlate this equipment in a confined area or Compactor.

  • Page 7: Safety Message Alert Symbols

    MVH-150D2 — SAFETY MESSAGE ALERT SYMBOLS CAUTION - Rotating Parts CAUTION - Equipment Damage Messages NEVER operate equipment with covers, Other important messages are provided throughout this or guards removed. Keep fingers, hands, manual to help prevent damage to your COMPACTOR, hair and clothing away from all moving other property, or the surrounding environment.

  • Page 8: Rules For Safe Operation

    ■ NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result. ■ Manufacturer does not assume responsibility for any accident due to equipment modifications.
  • Page 9 MVH-150D2 — RULES FOR SAFE OPERATION Maintenance Safety Loading and Unloading ■ Before lifting compactor, make sure that machine parts, guard ■ NEVER lubricate components or attempt service on a hook, and vibration insulators are not damaged and screws running machine. are not loosened or lost.

  • Page 10: Dimensions

    MVH-150D2 — DIMENSIONS Figure 1. MVH-150D2 Reversible Plate Compactor Dimensions . N I . n i . n i . n i . n i PAGE 10 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/16/07)

  • Page 11: Specifications

    MVH-150D2 — SPECIFICATIONS i f i o i t s l e r t n u f i o i t b i v o i t i l e / . t f ) n i . n i i t a i f i o i t...

  • Page 12: General Information

    Due to their weight and force, reversible plates are ideal for semi- cohesive soils. Power Transfer The Mikasa MVH-150D2 Plate Compactor is equipped with an air-cooled, vertical single-cylinder, 4-stroke Yanmar L48V6 diesel engine. A centrifugal clutch is attached to the output shaft of the engine and will engage when the engine speed reaches approximately 2,300 ~ 2,600 rpm’s.

  • Page 13: Plate Compactor Components

    MVH-150D2 — COMPONENTS (PLATE COMPACTOR) Figure 2. MVH-150D2 Components Figure 2 shows the location of the controls, indicators and general Engine – This plate compactor use a YANMAR L48V6 maintenance parts. The function of each control is described diesel engine. Refer to the owner’s manual for engine below: information and related topics.

  • Page 14: Engine Components

    MVH-150D2 — COMPONENTS (YANMAR L48V6 ENGINE) Figure 3. Engine Controls and Components Oil Filler Cap / Dipstick – Remove this cap to add oil to the The engine shown above is a YANMAR L48V6 engine (Figure 3). engine crankcase. Read dipstick to determine if oil level is The engine must be checked for proper lubrication and filled low.

  • Page 15: Inspection

    MVH-150D2 — INSPECTION 3. Insert and remove the dipstick without screwing it into the filler CAUTION - General Safety Precautions neck. Check the oil level shown on the dipstick. 4. If the oil level is low (Figure 6), fill to the edge of the oil filler NEVER operate the compactor in a confined hole with the recommended oil type (Table 4).

  • Page 16: Inspection

    MVH-150D2 — INSPECTION V-Belt Check 2. The V-belt tension is proper if the V-belt bends 10 to 15 mm (Figure 9) when depressed with finger at midway between CAUTION - V-Belt Check the clutch and vibration pulley shafts. NEVER attempt to check the V-belt with the engine running. Severe injury can occur of your hand (Figure 7) gets caught between the V-belt and the clutch.

  • Page 17: Operation

    MVH-150D2 — OPERATION This section is intended to assist the operator with the initial 4. Grasp the starter grip (Figure 14) and slowly pull it out. The start-up of the compactor. It is extremely important that this resistance becomes the hardest at a certain position, corre- section be read carefully before attempting to use the compactor sponding to the compression point.

  • Page 18: Preparation For Long Term Storage

    MVH-150D2 — OPERATION/PREPARATION FOR LONG TERM STORAGE Normal Shut-Down Procedure: CAUTION - Safety Rules 1. Place the speed control lever in the IDLE position. Allow the Make sure to follow all safety rules referenced in the safety engine to cool down for 2 to 3 minutes. section of this manual before operating compactor.

  • Page 19: Maintenance

    MVH-150D2 — MAINTENANCE CAUTION - General Maintenance Safety Inspection and other services should always be carried out on hard and level ground with the engine shutdown. l i O Inspection and Maintenance Service Tables. To make sure your plate compactor is always in good working condition before using, carry out the maintenance inspection in accordance with Tables 5 through 7.

  • Page 20: Maintenance

    MVH-150D2 — MAINTENANCE Engine Oil Replacement Checking and the V-Belt 1. Replace engine oil, first in 25 hours of operation and every After 200 hours of operation, remove the belt cover to check the V- 50 to 100 hours afterwards. belt tension (Figure 20).
  • Page 21 MVH-150D2 — MAINTENANCE 2. After draining, reconnect the hydraulic hose to vibrator. 3. Fill oil through breather hole of hand pump. (Capacity: About 300 cc). Use Shell Tellus Oil #46 or equivalent 4. Removing breather plug at vibrator cylinder causes oil to flow out of breather hole in a while.

  • Page 22: Troubleshooting (Engine)

    Engine Troubleshooting Table (Table 8) information shown below and on the following page. If the problem cannot be remedied, please leave the unit as it is and consult Multiquip’s business office or service plant. l o r "...

  • Page 23: Troubleshooting (Compactor)

    Compactor Troubleshooting Table (Table 9) information shown below. If the problem cannot be remedied, please leave the unit as it is and consult Multiquip’s business office or service plant.

  • Page 24: Explanation Of Code In Remarks Column

    Multiquip. A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column. PAGE 24 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/16/07)

  • Page 25: Suggested Spare Parts

    MVH-150D2 — SUGGESTED SPARE PARTS MQ MIKASA MVH-150D2 PLATE COMPACTOR W/YANMAR L48V6 DIESEL ENGINE 1 to 3 Units Qty. Description 3 ..070100352 ..V-BELT A-35 (BLUE) 2 ..956100059 ..THROTTLE WIRE 3 ..11465012590 ... ELEMENT, A/C W/PRE-FILTER 1 ..

  • Page 26: Nameplate And Decal (Placement)

    MVH-150D2 — NAMEPLATE AND DECALS NAME PLATE AND DECAL ASSY. SHELL TELLUS OIL NPA-748 J OPERATIONAL CAUTION Prior to OPERATION: Check engine oil and fuel level if not enough, add to proper level To START engine: NPA-953 J 1. Warm up engine at low speed for 3 to 5 minutes.
  • Page 27 MVH-150D2 — NAMEPLATE AND DECALS NAME PLATES ASSY. PART NO. PART NAME QTY. REMARKS 920207480 DECAL: SHELL TELLUS OIL 46 ....1 ... NPA-748 920207430 DECAL: CAUTION ........1 ... NPA-743 920203330 EAR PROTECTION LABEL ......1 ... NPA-333 920207690 DECAL: CAUTION, MANUAL .......

  • Page 28: Vibrating Plate Assembly

    MVH-150D2 — VIBRATING PLATE ASSY. VIBRATING PLATE PAGE 28 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/16/07)
  • Page 29 MVH-150D2 — VIBRATING PLATE ASSY. VIBRATING PLATE PART NO. PART NAME QTY. REMARKS 459115390 VIBRATING PLATE 939010130 SHOCK ABSORBER MED-70S 020312100 NUT M12 030212300 WASHER, LOCK M12 001221230 BOLT 12 X 30 T 952405600 WASHER 12.5 X 35 4.5 460449160 OIL GAUGE 953405260 PACKING 1/4, CU...

  • Page 30: Body Assembly

    MVH-150D2 — BODY ASSY. BODY ASSY. PAGE 30 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/16/07)
  • Page 31 MVH-150D2 — BODY ASSY. BODY ASSY. PART NO. PART NAME QTY. REMARKS 459116670 BASE 914410024 ENGINE ASSY. L48V6F3R4AAW4 001221040 BOLT 10X40 T 001221035 BOLT 10X35 T 030210250 WASHER, LOCK M10 031110160 WASHER, FLAT M10 459216380 BELT COVER PLATE 001220820 BOLT 8X20 T 030208200 WASHER, LOCK M8 458451370...

  • Page 32: Vibrator Assembly

    MVH-150D2 — VIBRATOR ASSY. VIBRATOR ASSY. PAGE 32 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/16/07)
  • Page 33 MVH-150D2 — VIBRATOR ASSY. VIBRATOR ASSY. PART NO. PART NAME QTY. REMARKS 459910011 VIBRATOR ASSY......... 1 ... INCLUDES ITEMS W/ 458115150 VIBRATING CASE 047920090 ROLLER BEARING NJ307MC4 458337700 ROTARY SHAFT, DRIVE 458342580 ROTARY SHAFT, DRIVEN 080200350 STOP RING S-35 951405460 KEY 10X8X19 RR 040306907...

  • Page 34: Control Assembly

    MVH-150D2 — CONTROL ASSY. CONTROL ASSY. PAGE 34 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/16/07)
  • Page 35 MVH-150D2 — CONTROL ASSY. CONTROL ASSY. PART NO. PART NAME QTY. REMARKS 459115451 HANDLE 001221669 BOLT, 16X145 T 031116260 WASHER, FLAT, M16 032216350 CONCIAL SPRING WASHER M16 020316130 NUT, M16 020416100 NUT, M16 H=10 458450660 WASHER, 16.4-35-0.6 939010010 SHOCK ABSORBER, STOPPER 45 020310080 NUT, M10 030210250...
  • Page 36 MVH-150D2 — CONTROL ASSY. CONTROL ASSY. PAGE 36 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/16/07)
  • Page 37 MVH-150D2 — CONTROL ASSY. CONTROL ASSY. PART NO. PART NAME QTY. REMARKS 362910060 THROTTLE LEVER ASSY......1 ... INCLUDES ITEMS W/ 342341550 THROTTLE BODY 362910090 THROTTLE GEAR 362455630 THROTTLE LEVER 362455620 SLIDER 050100450 O-RING, G45 050200100 O-RING, P10 031110160 WASHER, FLAT M10 032110180 CONICAL SPRING WASHER M10...

  • Page 38: Hand Pump Assembly

    MVH-150D2 — HAND PUMP ASSY. HANDLE PUMP ASSY. PAGE 38 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/16/07)
  • Page 39 MVH-150D2 — HAND PUMP ASSY. HANDLE PUMP ASSY. PART NO. PART NAME QTY. REMARKS 458338001 PUMP ASSY..........1 ... INCLUDES ITEMS W/ 458310150 CAM COMP, PUMP ........1 ... INCLUDES ITEMS W/ % 458010160 PUMP BODY 458010100 COVER, HAND PUMP 458010170 PISTON CP, PUMP 458010110...

  • Page 40: Cylinder Block Assembly

    YANMAR L48V6 ENGINE— CYLINDER BLOCK ASSY. CYLINDER BLOCK ASSY. PAGE 40 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/16/07)
  • Page 41 YANMAR L48V6 ENGINE — CYLINDER BLOCK ASSY. CYLINDER BLOCK ASSY. PART NO. PART NAME QTY. REMARKS 11429501050 CYLINDER BLOCK ASSY. 11439901700 STARTER COVER 26106100122 BOLT M10X 12 PLATED 24162152112 NEEDLE BEARING 26106080122 BOLT M 8X 12 PLATED 11429901200 CYLINDER HEAD BOLT A 11429901210 CYLINDER HEAD BOLT B 11429901220...
  • Page 42 YANMAR L48V6 ENGINE— CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PAGE 42 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/16/07)

  • Page 43: Cylinder Head Assembly

    YANMAR L48V6— CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PART NO. PART NAME QTY. REMARKS 11477111020 CYLINDER HEAD 11477111100 SUCTION VALVE 11477111110 EXHAUST VALVE 11429911120 VALVE SPRING 1142511180 SPRING RETAINER 27310055001 COTTER 22351040008 SPRING PIN 4X8 11477111250 ARM SUPPORT CAM ......... 1 ....INCLUDES ITEMS W/ 11477111260 ROCKER ARM SUPPORT 11477111650...

  • Page 44: Air Cleaner Assembly

    YANMAR L48V6 ENGINE— AIR CLEANER ASSY. AIR CLEANER PAGE 44 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/16/07)
  • Page 45 YANMAR L48V6 ENGINE— AIR CLEANER ASSY. AIR CLEANER ASSY. PART NO. PART NAME QTY. REMARKS 11429912210 GASKET, AIR CLEANER 11429912300 U- NUT 11428812511 CLEANER, AIR ASSY......... 1 ....INCLUDES ITEMS W/ 11465007450 LABEL, AIR CLEANER 11428812520 COVER COMPL. 11428812532 CASE, AIR CLEANER 11425212560 SEAL WASHER M8...

  • Page 46: Muffler Assembly

    YANMAR L48V6 ENGINE— MUFFLER ASSY. MUFFLER ASSY. PAGE 46 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/16/07)
  • Page 47 YANMAR L48V6 ENGINE— MUFFLER ASSY. MUFFLER ASSY. PART NO. PART NAME QTY. REMARKS 11429913200 MUFFLER GASKET 11428813500 MUFFLER ASSY. 26106060142 BOLT M6X14 PLATED 26216080182 STUD M 8X 18 PLATED 26366080002 NUT M 8 11429913800 EXHAUST DEFLECTOR MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/16/07) — PAGE 47...

  • Page 48: Crankshaft And Camshaft Assembly

    YANMAR L48V6 ENGINE— CRANKSHAFT AND CAMSHAFT ASSY. CRANKSHAFT AND CAMSHAFT ASSY. PAGE 48 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/16/07)
  • Page 49 YANMAR L48V6 ENGINE— CRANKSHAFT AND CAMSHAFT ASSY. PISTON ASSY. PART NO. PART NAME QTY. REMARKS 71429514580 CAMSHAFT (D) ASSY. 11429914200 TAPPET 11477114260 TAPPET, F.O. 11425014451 PUSH ROD 71477221701 CRANKSHAFT ASSY. 11429921220 11429921550 FLYWHEEL WASHER 22512040120 KEY 4X 12 11429921590 FLYWHEEL ASSY........1 ....INCLUDES ITEMS W/ 11426221600 RING GEAR 71477028531...

  • Page 50: Piston Assembly

    YANMAR L48V6 ENGINE— PISTON ASSY. PISTON ASSY. PAGE 50 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/16/07)
  • Page 51 YANMAR L48V6 ENGINE— PISTON ASSY. PISTON ASSY. PART NO. PART NAME QTY. REMARKS 71429522720 PISTON W/RINGS (D) STD......1 ....INCLUDES ITEMS W/ # 71429522620 PISTON W/RING OS=0.25 ......1 ....INCLUDES ITEMS W/ # 71429522580 PISTON W/RING OS=0.50 ......1 ....INCLUDES ITEMS W/ # 30 # 71429522500 PISTON RING SET STD.

  • Page 52: Lub. Oil Pump And Governor Assembly

    YANMAR L48V6 ENGINE— LUB. OIL PUMP AND GOVERNOR ASSY. LUB. OIL PUMP & GOVERNOR ASSY. PAGE 52 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/16/07)
  • Page 53 YANMAR L48V6 ENGINE— LUB. OIL PUMP AND GOVERNOR ASSY. LUB. OIL PUMP & GOVERNOR ASSY. PART NO. PART NAME QTY. REMARKS 11425032010 LUB. OIL PUMP ASSY. 11429932070 LUB. OIL PUMP COVER 11429932570 O- RING COVER 22312030160 PARALLEL PIN 3X16 26106060122 BOLT M 6X 12 PLATED 11429935110 LUB.

  • Page 54: Cooling And Starting Device Assembly

    YANMAR L48V6 ENGINE— COOLING AND STARTING DEVICE ASSY. COOLING AND STARTING DEVICE ASSY. PAGE 54 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/16/07)
  • Page 55 YANMAR L48V6 ENGINE— COOLING AND STARTING DEVICE ASSY. COOLING & STARTING DEVICE ASSY. PART NO. PART NAME QTY. REMARKS 11429945210 CYLINDER COVER 26106060122 BOLT M 6X12 PLATED 11429545100 COOLING FAN CASE 11429945300 CUSHION RUBBER 11429945310 FAN CASE COLLAR 11429945330 FAN CASE SEAL 11429945350 FAN CASE BOLT 11429976250...

  • Page 56: Fuel Injection Pump Assembly

    YANMAR L48V6 ENGINE— FUEL INJECTION PUMP ASSY. FUEL INJECTION PUMP ASSY. PAGE 56 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/16/07)
  • Page 57 YANMAR L48V6 ENGINE— FUEL INJECTION PUMP ASSY. FUEL INJECTION PUMP ASSY. PART NO. PART NAME QTY. REMARKS 71477551100 INJECTION PUMP ASSY., F ...... 1 ....INCLUDES ITEMS W/ 10554651020 GASKET 11425051080 PLATE 11425051160 SPRING 11435051200 FUEL INJECTION PUMP BODY 11425051300 VALVE ASSY.

  • Page 58: Fuel Tank And Fuel Line Assembly

    YANMAR L48V6 ENGINE— FUEL TANK & FUEL LINE ASSY. FUEL TANK AND FUEL LINE ASSY. PAGE 58 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/16/07)
  • Page 59 YANMAR L48V6 ENGINE — FUEL TANK AND FUEL LINE ASSY. FUEL TANK & FUEL LINE ASSY. PART NO. PART NAME QTY. REMARKS 71429955720 FUEL TANK, BLACK ........1 ..... INCLUDES ITEMS W/ # 10530055080 DRAIN PLUG 23414080000 ROUND GASKET 8 11429955100 FILTER, FUEL OIL 11429955040...

  • Page 60: Tools, Labels And Gasket Set Assembly

    YANMAR L48V6— TOOLS, LABELS AND GASKETS SET ASSY. TOOLS, LABELS AND GASKET SET ASSY. PAGE 60 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/16/07)
  • Page 61 YANMAR L48V6 ENGINE— TOOLS, LABELS AND GASKETS SET ASSY. TOOLS, LABESL AND GASKET SET ASSY. PART NO. PART NAME QTY. REMARKS 11429907100 AIR COOLED LABEL 11429907110 YANMAR LABEL 11421007120 CAUTION LABEL 11421007130 HOW TO START -E LABEL 11429907160 DIESEL LABEL 11429992590 TOOL ASSY.

  • Page 62: Terms And Conditions Of Sale - Parts

    Effective: February 22, 2006 PAYMENT TERMS Parts must be in new and resalable con- Multiquip reserves the right to quote and sell dition, in the original Multiquip package (if direct to Government agencies, and to Original Terms of payment for parts are net 30 days.
  • Page 63 NOTE PAGE MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/16/07) — PAGE 63...
  • Page 64 © COPYRIGHT 2007, MULTIQUIP INC. Multiquip Inc, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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