MULTIQUIP Mikasa Series Operation And Parts Manual
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MULTIQUIP Mikasa Series Operation And Parts Manual

Reversible plate compactor (yanmar l48v6af3r4aaw4 diesel engine)
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OPERATION AND PARTS MANUAL
SERIES
MODEL MVH150VD2
REVERSIBLE PLATE COMPACTOR
(YANMAR L48V6AF3R4AAW4 DIESEL ENGINE)
Revision #0 (10/10/08)
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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  • Page 1: Parts Ordering Procedures

    OPERATION AND PARTS MANUAL SERIES MODEL MVH150VD2 REVERSIBLE PLATE COMPACTOR (YANMAR L48V6AF3R4AAW4 DIESEL ENGINE) Revision #0 (10/10/08) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS MVH150VD2 YANMAR L48V6AF3R4AAW4 Drawings PLATE COMPACTOR Cylinder Block Assy .......... 42-45 Proposition 65 Warning ........... 2 Air Cleaner Assy ..........46-47 Table of Contents ............. 4 Muffl er Assy ............. 48-49 Parts Ordering Procedures ........5 Crankshaft and Camshaft Assy ....... 50-51 Safety Information ..........

  • Page 3: Safety Information

    SAFETY INFORMATION Do not operate or service the equipment before reading Potential hazards associated with the operation of this the entire manual. Safety precautions should be followed equipment will be referenced with hazard symbols which at all times when operating this equipment. may appear throughout this manual in conjunction with Failure to read and understand the safety safety messages.
  • Page 4  NEVER use accessories or attachments that are not recommended by Multiquip for this equipment. Damage NOTICE to the equipment and/or injury to user may result.  ALWAYS keep the machine in proper running condition.
  • Page 5 SAFETY INFORMATION ENGINE SAFETY FUEL SAFETY WARNING DANGER   DO NOT place hands or fingers inside engine DO NOT add fuel to equipment if it is placed inside truck compartment when engine is running. bed with plastic liner. Possibility exists of explosion or fi...
  • Page 6 SAFETY INFORMATION BATTERY SAFETY (ELECTRIC START ONLY) TRANSPORTING SAFETY DANGER CAUTION   DO NOT drop the battery. There is a possibility that the NEVER allow any person or animal to stand underneath battery will explode. the equipment while lifting. ...

  • Page 7: Specifications

    SPECIFICATIONS Table 1. MVH150VD2 Specifi cations Centrifugal Force 6,070 lbf (27 kN) Vibration Frequency 5400 vpm (90 Hz) Traveling Speed 0 to 82 ft/min (0 to 25 m/min) Plate Size (L x W) 27.6 x 16.9 in (700 x 430 mm) Max.

  • Page 8: Dimensions

    DIMENSIONS Figure 1. MVH150VD2 Table 3. Dimensions Reference Description Measurement Height (Handle in Vertical Position) 46.9 in (1,190 mm) Height of Main Body 30.4 in (771 mm) Lenght of Plate 27.6 in (700 mm) Length (Handle in Vertical Position) 30.3 in (770 mm) Width of Plate 16.9 in (430 mm) PAGE 12 —...

  • Page 9: General Information

    GENERAL INFORMATION PRODUCT DESCRIPTION The resulting vibrations cause forward motion. The engine and handle are vibration-isolated from the vibrating plate. The Mikasa MVH150VD2 is a walk-behind, reversible The heavier the plate, the more compaction force it plate compactor designed for the compaction of sand and generates.

  • Page 10: Components

    COMPONENTS REVERSE Figure 2. Compactor Components Figure 2 shows the location of the controls, indicators and Diesel Engine — This plate compactor uses a general maintenance parts. The function of each control YANMAR L48V6AF3R4AAW4 engine. Refer to the is described below: YANMAR owner's manual for engine information.

  • Page 11: Basic Engine

    BASIC ENGINE Figure 3. Compactor Components Figure 3 shows the basic Yanmar engine. The engine must Muffl er — Used to reduce noise and emissions. be checked for proper lubrication and fi lled with fuel prior to WARNING operation. Refer to the manufacturer’s engine manual for instructions and details of operation and servicing.

  • Page 12: Inspection

    INSPECTION BEFORE STARTING Table 4. Oil Type Read safety instructions at the beginning of manual. Season Temperature Oil Type Clean the compactor, removing dirt and dust. Particularly, the bottom of the plate, engine cooling air Summer 25° C or higher SAE 10W-30 inlet, carburetor and air cleaner.
  • Page 13 INSPECTION HYDRAULIC OIL CHECK To check the V-belt tension (Figure 9), remove upper belt cover. With handle bar positioned vertically (storage position), remove the breather cap (Figure 7) from the breather plug. BREATHER PLUG OIL LEVEL HAND PUMP Figure 9. V-Belt Location The V-belt tension is proper if the V-belt bends 10 to Figure 7.

  • Page 14: Operation

    OPERATION Grasp the starter grip (Figure 14) and slowly pull it out. CAUTION The resistance becomes the hardest at a certain Never attempt to check the V-belt with the engine position, corresponding to the compression point. Pull running. Severe injury can occur if your hand (Figure 8) the starter grip briskly and smoothly for starting.
  • Page 15 OPERATION To make the compactor move in the forward direction NORMAL SHUTDOWN PROCEDURE push the travel lever ( Figure 16) forward. To make the Place the speed control lever in the IDLE position. Allow compactor move in the reverse direction pull the travel the engine to cool down for 2 to 3 minutes.

  • Page 16: Maintenance

    MAINTENANCE CAUTION Table 6. Engine Check Inspection and other services should always be carried Item Frequency of Inspection out on hard and level ground with the engine shut down. Oil or Fuel Leak Every 8 hours (daily) INSPECTION AND MAINTENANCE TABLES Tightness of Fastening Every 8 hours (daily) To make sure your plate compactor is always in good...
  • Page 17 MAINTENANCE Remove soil and clean the bottom of compaction Replacing the V-belt plate. Remove the upper and lower belt covers. Engage an Check hydraulic pump, piping and hose for any leakage. offset wrench (13 mm) or the like to vibrator pulley (lower) A loosened hydraulic hose can be a cause for leakage.
  • Page 18 MAINTENANCE STORAGE CAUTION For storage of the equipment for over 30 days, the following Make sure hydraulic oil in hand pump is at normal safe is required: operating level. Do not overfi ll. Overfi lling (excessive oil) will cause excess oil to blow out of the breather plug. Drain the fuel tank completely.

  • Page 19: Troubleshooting

    TROUBLESHOOTING Table 8. Engine Troubleshooting Symptom Possible Problem Solution Set speed control lever to ""START"" Speed control lever is in ""STOP"" position? position. No fuel reaching injection pump? Add fuel. Check entire fuel system. Defective fuel pump? Replace fuel pump. Fuel fi...
  • Page 20 TROUBLESHOOTING Table 9. Plate Compactor Troubleshooting Symptom Possible Problem Solution Engine speed too low? Set engine speed to correct RPM. Engine will not start Clutch slips? Check or replace clutch. or start is delayed, V-belt slips? Adjust or replace V-belt. although engine can be Excessive oil in vibrator? Drain excess oil and fi...
  • Page 21 NOTES MVH150VD2 PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (10/10/08) — PAGE 25...

  • Page 22: Explanation Of Code In Remarks Column

    Multiquip. A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column. PAGE 26 — MVH150VD2 PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (10/10/08)

  • Page 23: Suggested Spare Parts

    SUGGESTED SPARE PARTS MVH150VD2 PLATE COMPACTOR WITH YANMAR L48V6F3R4AAW4 ENGINE 1 to 3 units QTY. DESCRIPTION 3....070100352 ....V-BELT 2....956100047 ....THROTTLE WIRE 3....11465012590 ..ELEMENT, AIR CLEANER 1....11429955040 ..CAP. FUEL TANK 1....11429976630 ..ROPE, RECOIL STARTER 2....11429935110 ..LUB OIL FILTER 2....11425055121 ..FILTER, FUEL STRAINER 1....11429955100 ..FILTER , FUEL OIL 4....939010130 ....SHOCK ABSORBER MVH150VD2 PLATE COMPACTOR •...

  • Page 24: Nameplate And Decals

    NAMEPLATE AND DECALS SHELL TELLUS OIL NPA-748 J OPERATIONAL CAUTION Prior to OPERATION: Check engine oil and fuel level if not enough, add to proper level To START engine: 1. Warm up engine at low speed for 3 to 5 minutes. 2.
  • Page 25 NAMEPLATE AND DECALS PART NO PART NAME QTY. REMARKS 920207480 DECAL,SHELL TELLUS OIL 46 ....1 ....NPA-748 920207430 DECAL, CAUTION ........1 ....NPA-743 920203330 EAR PROTECTION LABEL ......1 ....DCL333 920207690 DECAL, CAUTION (MANUAL) ....1 ....NPA-769 920207670 DECAL, V-BELT RPF-3350 ......1 ....NPA-335 920201580 DECAL,MQ MARK 71X55 920201950 DECAL,OIL SAE 10W-30 ......1 ....NPA-195...

  • Page 26: Vibrating Plate Assy

    VIBRATING PLATE ASSY 56 54 PAGE 30 — MVH150VD2 PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (10/10/08)
  • Page 27 VIBRATING PLATE ASSY PART NO PART NAME QTY. REMARKS 459115390 VIBRATING PLATE 939010130 SHOCK ABSORBER MED70S 020312100 NUT M12 030212300 WASHER, LOCK M12 001221230 BOLT 12X30 T 952405600 WASHER 12.5X35X4.5 460449160 OIL GAUGE 953405260 PACKING 1/4 (CU) MVH150VD2 PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (10/10/08) — PAGE 31...

  • Page 28: Body Assy

    BODY ASSY 12-1 12-2 12-3 12-4 12-5 12-6 12-7 PAGE 32 — MVH150VD2 PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (10/10/08)
  • Page 29 BODY ASSY PART NO PART NAME QTY. REMARKS 459116670 BASE 914410024 ENGINE ASSY, L48V6AF3R4AAW4 001221040 BOLT 10X40 T 001221035 BOLT 10X35 T 030210250 WASHER, LOCK M10 031110160 WASHER, FLAT M10 459216380 BELT COVER PLATE 001220820 BOLT 8X20 T 030208200 WASHER, LOCK M8 458451370 SPACER 202512 458337770...

  • Page 30: Vibrator Assy

    VIBRATOR ASSY 24 21 13 17 27 28 PAGE 34 — MVH150VD2 PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (10/10/08)
  • Page 31 VIBRATOR ASSY PART NO PART NAME QTY. REMARKS 459910013 VIBRATOR ASSY ........1 ....INCLUDES ITEMS W/ 458115150 VIBRATING CASE 047920090 ROLLER BEARING NJ307MC4 458337700 ROTARY SHAFT, DRIVE 458342580 ROTARY SHAFT, DRIVEN/NEW 080200350 STOP RING S35 951405460 KEY 10X8X19 RR 040306907 BEARING 6907C3 458337730 PISTON ROD 025508050...

  • Page 32: Control Assy

    CONTROL ASSY 56 60 60 55 68 69 PAGE 36 — MVH150VD2 PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (10/10/08)
  • Page 33 CONTROL ASSY PART NO PART NAME QTY. REMARKS 031110160 WASHER, FLAT M10 939010320 STOPPER RUBBER 45X36H 020410060 NUT M10, H=6 030210250 WASHER, LOCK M10 458338001 PUMP ASSY 459337960 TRAVEL LEVER 001520820 SOCKET HEAD BOLT 8X20 T 458451420 COLLAR 033910030 WAVE WASHER 15.5X20X0.3 022710809 NYLON NUT M8 030208200...
  • Page 34 CONTROL ASSY 56 60 60 55 68 69 PAGE 38 — MVH150VD2 PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (10/10/08)
  • Page 35 CONTROL ASSY CONTINUED PART NO PART NAME QTY. REMARKS 362910060 THROTTLE LEVER ASSY ......1 ....INCLUDES ITEMS W/ 001520610 SOCKET HEAD BOLT 6X10 T 458461440 MOUNT NUT, THROTTLE 001520510 SOCKET HEAD BOLT 5X10 T 463455950 SPACER, THROTTLE 362341550 THROTTLE BODY 362910090 THROTTLE,GEAR CP,W/ BOLT 362455630 THROTTLE LEVER...

  • Page 36: Hand Pump Assy

    HAND PUMP ASSY PAGE 40 — MVH150VD2 PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (10/10/08)
  • Page 37 HAND PUMP ASSY PART NO PART NAME QTY. REMARKS 458338001 PUMP ASSY ..........1 ....INCLUDES ITEMS W/ 458010150 CAM COMP ..........1 ....INCLUDES ITEMS W/ # 458010100 COVER (HAND PUMP) 458010170 PISTON CP (PUMP) 458010110 CONTROL SHAFT (PUMP) 458010120 BUSH 042500607 BEARING 607ZZSG 458010190 SPACER 458010090...
  • Page 38 YANMAR L48V6AF3R4AAW4 — CYLINDER BLOCK ASSY PAGE 42 — MVH150VD2 PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (10/10/08)

  • Page 39: Cylinder Block Assy

    YANMAR L48V6AF3R4AAW4 — CYLINDER BLOCK ASSY PART NO PART NAME QTY. REMARKS 11429501050 CYLINDER BLOCK ASSY. 11439901700 STARTER COVER 26106100122 BOLT M10X 12 PLATED 24162152112 NEEDLE BEARING 26106080122 BOLT M 8X 12 PLATED 11429901200 CYLINDER HEAD BOLT A 11429901210 CYLINDER HEAD BOLT B 11429901220 CYLINDER HEAD NUT A 11429901230...
  • Page 40 YANMAR L48V6AF3R4AAW4 — CYLINDER HEAD ASSY PAGE 44 — MVH150VD2 PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (10/10/08)
  • Page 41 YANMAR L48V6AF3R4AAW4 — CYLINDER HEAD ASSY PART NO PART NAME QTY. REMARKS 11477111020 CYLINDER HEAD 11477111100 SUCTION VALVE 11477111110 EXHAUST VALVE 11429911120 VALVE SPRING 1142511180 SPRING RETAINER 27310055001 COTTER 22351040008 SPRING PIN 4X8 11477111250 ARM SUPPORT CAM .........1 ....INCLUDES ITEMS W/ 11477111260 ROCKER ARM SUPPORT 11477111650...

  • Page 42: Air Cleaner Assy

    YANMAR L48V6AF3R4AAW4 — AIR CLEANER ASSY PAGE 46 — MVH150VD2 PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (10/10/08)
  • Page 43 YANMAR L48V6AF3R4AAW4 — AIR CLEANER ASSY PART NO PART NAME QTY. REMARKS 11429912210 GASKET, AIR CLEANER 11429912300 U- NUT 11428812511 CLEANER, AIR ASSY.........1 ....INCLUDES ITEMS W/ 11465007450 LABEL, AIR CLEANER 11428812520 COVER COMPL. 11428812532 CASE, AIR CLEANER 11425212560 SEAL WASHER M8 11465012590 ELEMENT W/ PRE- FILTER......1 ....INCLUDES ITEMS W/ $ 11465012550...
  • Page 44 YANMAR L48V6AF3R4AAW4 — MUFFLER ASSY PAGE 48 — MVH150VD2 PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (10/10/08)

  • Page 45: Muffler Assy

    YANMAR L48V6AF3R4AAW4 — MUFFLER ASSY PART NO PART NAME QTY. REMARKS 11429913200 MUFFLER GASKET 11428813500 MUFFLER ASSY. 26106060142 BOLT M6X14 PLATED 26216080182 STUD M 8X 18 PLATED 26366080002 NUT M 8 11429913800 EXHAUST DEFLECTOR MVH150VD2 PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (10/10/08) — PAGE 49...

  • Page 46: Crankshaft And Camshaft Assy

    YANMAR L48V6AF3R4AAW4 — CRANKSHAFT AND CAMSHAFT ASSY PAGE 50 — MVH150VD2 PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (10/10/08)
  • Page 47 YANMAR L48V6AF3R4AAW4 — CRANKSHAFT AND CAMSHAFT ASSY PART NO PART NAME QTY. REMARKS 71429514580 CAMSHAFT (D) ASSY. 11429914200 TAPPET 11477114260 TAPPET, F.O. 11425014451 PUSH ROD 71477221701 CRANKSHAFT ASSY. 11429921220 11429921550 FLYWHEEL WASHER 22512040120 KEY 4X 12 11429921590 FLYWHEEL ASSY........1 ....INCLUDES ITEMS W/ 11426221600 RING GEAR 71477028531...

  • Page 48: Piston Assy

    YANMAR L48V6AF3R4AAW4 — PISTON ASSY PAGE 52 — MVH150VD2 PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (10/10/08)
  • Page 49 YANMAR L48V6AF3R4AAW4 — PISTON ASSY PART NO PART NAME QTY. REMARKS 71429522720 PISTON W/RINGS (D) STD......1 ....INCLUDES ITEMS W/# 71429522620 PISTON W/RING OS=0.25 ......1 ....INCLUDES ITEMS W/# 71429522580 PISTON W/RING OS=0.50 ......1 ....INCLUDES ITEMS W/# 71429522500 PISTON RING SET STD. 71429522540 PISTON RING SET OS=0.25 71429522550...

  • Page 50: Lub Oil Pump And Governor Assy

    YANMAR L48V6AF3R4AAW4 — LUB OIL PUMP AND GOVERNOR ASSY PAGE 54 — MVH150VD2 PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (10/10/08)
  • Page 51 YANMAR L48V6AF3R4AAW4 — LUB OIL PUMP AND GOVERNOR ASSY PART NO PART NAME QTY. REMARKS 11425032010 LUB. OIL PUMP ASSY. 11429932070 LUB. OIL PUMP COVER 11429932570 O- RING COVER 22312030160 PARALLEL PIN 3X16 26106060122 BOLT M 6X 12 PLATED 11429935110 LUB.

  • Page 52: Cooling/Starting Device Assy

    YANMAR L48V6AF3R4AAW4 — COOLING/STARTING DEVICE ASSY PAGE 56 — MVH150VD2 PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (10/10/08)
  • Page 53 YANMAR L48V6AF3R4AAW4 — COOLING/STARTING DEVICE ASSY PART NO PART NAME QTY. REMARKS 11429945210 CYLINDER COVER 26106060122 BOLT M 6X12 PLATED 11429545100 COOLING FAN CASE 11429945300 CUSHION RUBBER 11429945310 FAN CASE COLLAR 11429945330 FAN CASE SEAL 11429945350 FAN CASE BOLT 11429976250 RECOIL STARTER (D) ASSY.

  • Page 54: Fuel Tank/Fuel Line Assy

    YANMAR L48V6AF3R4AAW4 — FUEL TANK/FUEL LINE ASSY PAGE 58 — MVH150VD2 PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (10/10/08)
  • Page 55 YANMAR L48V6AF3R4AAW4 — FUEL TANK/FUEL LINE ASSY PART NO PART NAME QTY. REMARKS 71429955720 FUEL TANK, BLACK ........1 ....INCLUDES ITEMS W/ # 10530055080 DRAIN PLUG 23414080000 ROUND GASKET 8 11429955100 FILTER, FUEL OIL 11429955040 FUEL TANK CAP ASSY. 11429955201 FUEL TANK DAMPER 11425055121 FILTER, FUEL STRAINER ......1 ....INCLUDES ITEM W/ % 11425055130...

  • Page 56: Tools, Labels, Gasket Assy

    YANMAR L48V6AF3R4AAW4 — TOOLS, LABELS, GASKET ASSY PAGE 60 — MVH150VD2 PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (10/10/08)
  • Page 57 YANMAR L48V6AF3R4AAW4 — TOOLS, LABELS, GASKET ASSY PART NO PART NAME QTY. REMARKS 11429907100 AIR COOLED LABEL 11429907110 YANMAR LABEL 11421007120 CAUTION LABEL 11421007130 HOW TO START - E LABEL 11429907160 DIESEL LABEL 11429992590 TOOL ASSY..........1 ....INCLUDES ITEMS W/ 11429992600 TOOL BAG 11429992710...

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