MULTIQUIP Mikasa MVH502DSB Operation And Parts Manual
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MULTIQUIP Mikasa MVH502DSB Operation And Parts Manual

Reversible plate compactor
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OPERATION AND PARTS MANUAL
SERIES
MODELS
MVH502DSB
MVH502DSB2
REVERSIBLE PLATE COMPACTOR
(HATZ 1D81S DIESEL ENGINE)
Revision #5 (03/11/11)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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Summary of Contents for MULTIQUIP Mikasa MVH502DSB

  • Page 1 OPERATION AND PARTS MANUAL SERIES MODELS MVH502DSB MVH502DSB2 REVERSIBLE PLATE COMPACTOR (HATZ 1D81S DIESEL ENGINE) Revision #5 (03/11/11) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

  • Page 2: Proposition 65 Warning

    PROPOSITION 65 WARNING PROPOSITION 65 WARNING Diesel engine exhaust and some of PAGE 2 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)

  • Page 3: Table Of Contents

    TABLE OF CONTENTS MIKASA MVH502DSB/DSB2 HATZ1D81S DIESEL ENGINE PLATE COMPACTOR NOTICE Proposition 65 Warning ..........2 Drawings and Parts Lists of Hatz1D81S Engine is only for Tier 1 engines (MVH502DSB units). If you Table Of Contents ............3 have a Tier 2 engine (MVH502DSB2 units), contact Parts Ordering Procedures ........4...

  • Page 4: Safety Information

    SAFETY INFORMATION Do not operate or service the equipment before reading Potential hazards associated with the operation of this the entire manual. Safety precautions should be followed equipment will be referenced with hazard symbols which at all times when operating this equipment. may appear throughout this manual in conjunction with Failure to read and understand the safety safety messages.
  • Page 5 NEVER use accessories or attachments that are not NEVER operate this equipment when not recommended by Multiquip for this equipment. Damage feeling well due to fatigue, illness or when to the equipment and/or injury to user may result.
  • Page 6 SAFETY INFORMATION COMPACTOR SAFETY WARNING DANGER DO NOT place hands or fingers inside engine compartment when engine is running. NEVER operate the equipment in an explosive atmosphere or near combustible materials. An NEVER operate the engine with heat shields or explosion or fire could result causing severe guards removed.
  • Page 7 SAFETY INFORMATION FUEL SAFETY BATTERY SAFETY (ELECTRIC START ONLY) DANGER DANGER DO NOT add fuel to equipment if it is placed inside truck DO NOT drop the battery. There is a possibility that the bed with plastic liner. Possibility exists of explosion or battery will explode.
  • Page 8 SAFETY INFORMATION TRANSPORTING SAFETY CAUTION NEVER allow any person or animal to stand underneath the equipment while lifting. NOTICE Before lifting, make sure that the equipment parts (hook and vibration insulator) are not damaged and screws are not loose or missing. Always make sure crane or lifitng device has been properly secured to the lifting bail (hook) of the equipment.

  • Page 9: Operation And Safety Decals

    Figure 1 displays the operation and safety decals as they appear on the reversible plate compactor. Should any of these decals become damaged or unreadable, contact the Multiquip Parts Department for a replacement set. Figure 1. Operation and Safety Decals...

  • Page 10: Specifications

    SPECIFICATIONS r t n u f i . s b r b i i t a i l e ) n i e z i l l a l l a l l a i t a . s b c i r i t a l i O...

  • Page 11: Dimensions

    DIMENSIONS Figure 2. MVH502DSB/DSB2 Reversible Plate Compactor Dimensions . n i . n i PAGE 12 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)

  • Page 12: General Information

    GENERAL INFORMATION Plate Compactor Frequency/Speed The Mikasa MVH502DSB/DSB2 is a walk behind, reversible The compactor's vibrating plate maximum frequency is 4000 plate compactor designed for the compaction of sand, clay and vpm (vibrations per minute). The forward and reverse travel speed asphalt.

  • Page 13: Components

    COMPONENTS Figure 3. MVH502DSB/DSB2 Reversible Plate Compactor Components Figure 3 illustrates the location of the major components Starter Switch Engine starts when key is turned to the for the MVH502DSB/DSB2 Reversible Plate Compactor. RUN position The function of each component is described below: Belt Cover –...

  • Page 14: Basic Engine

    BASIC ENGINE Figure 4. MVH502DSB/DSB2 Engine Components ENGINE COMPONENTS Muffler – Used to reduce noise and emissions. Figure 4 illustrates the location of the major engine components of the machine. Each component is described WARNING below: Engine components can generate extreme Fuel Filler Cap –...

  • Page 15: Inspection

    INSPECTION Before Starting If the oil level is low, fill to the edge of the oil filler hole with the recommended oil type (Table 4). Read safety information at the beginning Maximum oil capacity is 2 quarts (1.9 liters). of manual. Table 4.

  • Page 16: Operation

    OPERATION Insert the starter key into the key switch and turn it to CAUTION the RUN position (Figure 9). DO NOT attempt to run the compactor until the Safety, General, and Inspection sections have been read and understood. Adjusting Handle Height The height of the handle is adjustable for your comfort .
  • Page 17 OPERATION Crank Handle Start TRAVELING Move the throttle lever to the START position by opening it CAUTION to about 20 degrees (Figure 8). Make sure to follow all safety rules referenced in the safety Pull up decompression lever (Figure 10) to position section of this manual before operating compactor.

  • Page 18: Operation

    OPERATION 6. Slowly walk behind the compactor and be on the lookout for STOWING THE HANDLE any large objects or foreign matter that might cause damage Push up the handle (Figure 17). to the compactor or bodily injury. Pull the stopper grip upward into the hole of the guard 7.

  • Page 19: Maintenance

    MAINTENANCE CAUTION CAUTION Inspection and other services should always be carried Fuel piping and connections should be replaced every 2 out on hard and level ground with the engine shutdown. years. Inspection and Maintenance Service Tables. 1. To make sure your plate compactor is always in good working condition before using, carry out the maintenance inspection in accordance with Tables 5 through 7.
  • Page 20 MAINTENANCE Engine Oil Replacement: 1. Replace engine oil, first in 25 hours of operation and every 50 to 100 hours afterwards. 2. Oil may be drained more easily when it is warm after operation (For more details, see separate engine Owner's Manual).
  • Page 21 MAINTENANCE Vibrator Oil Level Check Replacing Hydraulic Oil 1. Remove the drain plug (Figure 22) at the bottom of the oil NOTICE tank with a 6 mm hex wrench and drain the hydraulic oil. Always clean the area around the vibrator oil level check hole 2.

  • Page 22: Maintenance

    MAINTENANCE BATTERY MAINTENANCE CAUTION Check the battery terminals periodically to ensure Wear safety glasses or face mask, protective clothes , that they are in good condition. and rubber gloves when working with battery. Use wire brush or sand paper to clean the battery terminals.

  • Page 23: Troubleshooting (Engine)

    TROUBLESHOOTING diagnosis based on the Troubleshooting (Table 8) information Practically all breakdowns can be prevented by proper shown below. If the problem cannot be remedied, please handling and maintenance inspections, but in the event of a leave the unit just as it is and consult our company's business breakdown, please take a remedial action following the office or service plant.

  • Page 24: Troubleshooting (Compactor)

    TROUBLESHOOTING diagnosis based on the Troubleshooting (Table 9) information Practically all breakdowns can be prevented by proper shown below. If the problem cannot be remedied, please handling and maintenance inspections, but in the event of a leave the unit just as it is and consult our company's business breakdown, please take a remedial action following the office or service plant.

  • Page 25: Explanation Of Code In Remarks Column

    A blank entry generally indicates that the item is not sold assembly/kit that can be purchased, or is not available separately or is not sold by Multiquip. Other entries will for sale through Multiquip. be clarified in the “Remarks” Column.

  • Page 26: Suggested Spare Parts

    SUGGESTED SPARE PARTS MQ MIKASA MVH502DSB/DSB2 REVERSIBLE PLATE COMPACTOR W/HATZ 1D81S DIESEL ENGINE 1 to 3 Units Qty. Description 6 ..070200453 ... V-BELT-45 GREEN 3 ..456499280 ... FILTER, HYDRAULIC OIL TANK 1 ..457333760 ... THROTTLE CABLE ASSY.

  • Page 27: Decal Placement

    DECAL PLACEMENT PAGE 28 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)
  • Page 28 FULL THROTTLE DECAL NPA-458 920202220 FORWARD/REVERSE DECAL NPA-222 920206370 OPERATIONAL CAUTION DECAL NPA-538 920203330 HEARING PROTECTION DECAL ....1..NPA-333 920201580 MULTIQUIP LOGO DECAL 920103670 OIL LEVEL INDICATOR DECAL NPA-367 920207480 SHELL OIL #46DECAL NPA-748 920205000 MVH-502 DECAL 920203260 OIL TANK DECAL NPA-326 MVH502DSB/DSB2 PLATE COMPACTOR —...

  • Page 29: Vibrating Plate Assembly

    VIBRATING PLATE ASSY. PAGE 30 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)
  • Page 30 VIBRATING PLATE ASSY. PART NO. PART NAME QTY. REMARKS 457112370 VIBRATING PLATE 550B 953405840 DRAIN PLUG M 18 (R) 953402930 COPPER PACKING 19X30X1 953400270 PLUG 1/4X14 10L 953405260 PACKING 1/4 (CU) 939010070 SHOCK ABSORBER 100 020316130 NUT M16 030216400 WASHER, LOCK M16 001221655 BOLT 16X75 T 030216400...

  • Page 31: Base And Engine Assembly

    BASE AND ENGINE ASSY. PAGE 32 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)
  • Page 32 BASE AND ENGINE ASSY. PART NO. PART NAME QTY. REMARKS 457116080 BASE 457333670 ENGINE PLATE (F) 457333680 ENGINE PLATE (R) 001221252 BOLT 12X60 T 030212300 WASHER, LOCK M12 031112230 WASHER, FLAT M12 918400600 ENGINE AY 1D81S 001221225 BOLT 12X25 T 030212300 WASHER, LOCK M12 457336260...
  • Page 33 BASE AND ENGINE ASSY. PAGE 34 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)
  • Page 34 BASE AND ENGINE ASSY. PART NO. PART NAME QTY. REMARKS 001221025 BOLT 10X25 T 030210250 WASHER, LOCK M10 031110160 WASHER, FLAT M10 457212400 BELT COVER (LOWER- OUT) 001220835 BOLT 8X35 T 030208200 WASHER, LOCK M8 031108160 WASHER, FLAT M8 457332401 PULLEY B2- 125 / 131- 68 456437920 WASHER, PULLEY...

  • Page 35: Vibrator Assembly

    VIBRATOR ASSY. PAGE 36 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)
  • Page 36 VIBRATOR ASSY. PART NO. PART NAME QTY. REMARKS 457112460 VIBRATING CASE 001221470 BOLT 14X150 T 001221450 BOLT 14X50 T 030214350 WASHER, LOCK M14 047920060 ROLLER BEARING NJ310MC4 457212410 ROTARY SHAFT, DRIVE 457445831 ADAPTER, PUMP ( 30L ) 951405370 KEY 15X10X39 RR 456327150 GEAR, DRIVE 080200550...
  • Page 37 VIBRATOR ASSY. PAGE 38 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)
  • Page 38 VIBRATOR ASSY. PART NO. PART NAME QTY. REMARKS 080200100 STOP RING S- 10 455435051 PISTON, 22.4D 455010070 PACKING USH- 22.4X30X5 080100260 STOP RING R-26 456327130 BEARING COVER 456210646 CYLINDER ( R) ( AC) 954405550 CLAMP 15 R 050101050 O- RING G- 105 001221025 BOLT 10X25 T 030210250...

  • Page 39: Hydraulic System Assembly

    HYDRAULIC SYSTEM ASSY. PAGE 40 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)
  • Page 40 HYDRAULIC SYSTEM ASSY. PART NO. PART NAME QTY. REMARKS 456337780 SELECTOR VALVE 001220615 BOLT 6X15 T 030206150 WASHER, LOCK M6 031106100 WASHER, FLAT M6 457446180 OIL HOSE 1370L 457446190 OIL HOSE 1150L 457451750 OIL HOSE IB105- L820 457446210 OIL HOSE 1100L 955404271 SPIRAL TUBE, SR15- 850L 954403060...

  • Page 41: Control Handle Assembly

    CONTROL ASSY. PAGE 42 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)
  • Page 42 CONTROL ASSY. PART NO. PART NAME QTY. REMARKS 456336410 HANDLE BRACKET ( L ) 456336420 HANDLE BRACKET ( R ) 001221235 BOLT 12X35 T 030212300 WASHER, LOCK M12 031112230 WASHER, FLAT M12 456336400 RUBBER COUPLING 456449940 SHOCK ABSORBER 456449930 RUBBER PLATE 001221681 BOLT 16X250 T 032124400...
  • Page 43 CONTROL ASSY. PAGE 44 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)
  • Page 44 CONTROL ASSY. PART NO. PART NAME QTY. REMARKS 501402880 SPRING/ HANDLE ( 1.4X18X44 ) 959403460 BALL GRIP 32D- M10 020410060 NUT M10, H=6 456449980 RUBBER PACKING 9D- 20D- 5T 953405260 PACKING 1/4 ( CU ) 031110160 WASHER, FLAT M10 456450760 JOINT 457214910 LEVER BRACKET...

  • Page 45: Battery Assembly

    BATTERY ASSY. PAGE 46 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)
  • Page 46 CONTROL ASSY. PART NO. PART NAME QTY. REMARKS 456438080 BATTERY CORD () 370L 456438090 BATTERY CORD (+) 200L 959406070 RUBBER PLATE 3- 50- 60 456447580 RUBBER PLATE (D) 15X130X3 456447600 RUBBER PLATE 50X240X10 955010070 BATTERY (DC22-NF) 001221020 BOLT 10X20 T 030210250 WASHER, LOCK M10 031110160...

  • Page 47: Throttle Assembly

    THROTTLE ASSY. PAGE 48 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)
  • Page 48 THROTTLE ASSY. PART NO. PART NAME QTY. REMARKS 456337690 THROTTLE LEVER 953402930 COPPER PACKING 19X30X1 509010130 BUSHING MB1825DU 951401431 KEY 5X5X8 457446840 THROTTLE LEVER 032112220 CONICAL SPRING WASHER M12 031112230 WASHER, FLAT M12 020412070 NUT M12, H= 7 959403840 BAR GRIP, I.D. 12MM 457333760 CABLE AY 33075E1400 457010070...

  • Page 49: Crankcase Assembly

    HATZ 1D81S ENGINE — CRANKCASE ASSY. LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648 PAGE 50 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)
  • Page 50 HATZ 1D81S ENGINE — CRANKCASE ASSY. PART NO. PART NAME QTY. REMARKS 01249051 CRANKCASE ........1 ..INCLUDES ITEMS W/ 50249101 CYL. PIN 6/20 03793900 NOZZLE 03793800 BEARING BUSH 03794000 PLUG 1..2 03793700 MAIN BEARING 04033700 MAIN BEARING -O.5 04000800 PLUG 50144300 STUD M 6X16...

  • Page 51: Crankcase Assembly (External Parts)

    HATZ 1D81S ENGINE — CRANKCASE ASSY. (EXTERNAL PARTS) LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648 PAGE 52 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)
  • Page 52 HATZ 1D81S ENGINE — CRANKCASE ASSY. PART NO. PART NAME QTY. REMARKS 03794100 WASHER 03794300 CAM FOLLOWER 93794201 CAM FOLLOW SPINDLE 50051000 ALLEN SCREW M 6 X 30 03795800 O-RING 12 X 18, 3 X 7.3 50329000 O-RING 9.5 X 2.5 03795100 O-RING 265 X 269, 4 X 3.6 01248810...

  • Page 53: Crankshaft Assembly

    HATZ 1D81S ENGINE — CRANKSHAFT ASSY. LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648 PAGE 54 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)
  • Page 54 HATZ 1D81S ENGINE — CRANKSHAFT ASSY. PART NO. PART NAME QTY. REMARKS 01269810 CRANKSHAFT ASSY......... 1 ..INCLUDES ITEMS W/ CRANKSHAFT ..........1 ..CANNOT BE PURCHASED SEPARATELY 50087200 COVER 28 03796000 COUNTER WEIGHT 50055000 ALLEN SCREW M 10 X 50 50362600 FITTING KEY A 6 X 4 X 32 03796120...

  • Page 55: Camshaft Assembly

    HATZ 1D81S ENGINE — CAMSHAFT ASSY. PAGE 56 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)
  • Page 56 HATZ 1D81S ENGINE — CAMSHAFT ASSY. PART NO. PART NAME QTY. REMARKS 03796400 SHAFT 03796500 BUSH 01242000 GEARWHEEL 04099900 CAMSHAFT 03796800 GEARWHEEL 03796900 GEARWHEEL 01267300 SHAFT, PUMP SIDE ......1 ..INCLUDES ITEMS W/ 01267200 SHAFT STARTER SIDE ...... 1 ..INCLUDES ITEMS W/# COUNTER BALANCE ......

  • Page 57: Piston/Rings Assembly

    HATZ 1D81S ENGINE — PISTON/RINGS ASSY. PAGE 58 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)
  • Page 58 HATZ 1D81S ENGINE — PISTON/RINGS ASSY. PART NO. PART NAME QTY. REMARKS 01243901 PISTON ASSY. STD......... 1 ....INCLUDES ITEMS W/ 01313510 PISTON ASSY. OVERSIZED ....1 ....INCLUDES ITEMS W/ 01265101 PISTON ASSY. 100+0.5 ......1 ....INCLUDES ITEMS W/# 01265201 PISTON ASSY.

  • Page 59: Cylinder Head Assembly

    HATZ 1D81S ENGINE — CYLINDER HEAD ASSY. K= HOT TEMPERATURE FELT 100g PAGE 60 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)
  • Page 60 HATZ 1D81S ENGINE — CYLINDER HEAD ASSY. PART NO. PART NAME QTY. REMARKS 01264810 CYLINDER HEAD ASSY....1 ... INCLUDES ITEMS W/ 01499610 CYLINDER HEAD ASSY....1 ... INCLUDES ITEMS W/ CYLINDER HEAD ......1 ... CANNOT BE PURCHASED SEPARATELY 04008710 VALVE GUIDE 50038400...
  • Page 61 HATZ 1D81S ENGINE — CYLINDER HEAD ASSY. PAGE 62 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)
  • Page 62 HATZ 1D81S ENGINE — CYLINDER HEAD ASSY. PART NO. PART NAME QTY. REMARKS 50366300 ALLEN SCREW M 8X 20 50208500 LOCK WASHER 8 DEVICE HOUSING ......1 ... INCLUDES ITEMS W/ ■ ■ ■ ■ ■ 01493200 54 ■ ■ ■ ■ ■ HOUSING DEVICE BASE ....

  • Page 63: Flywheel Assembly

    HATZ 1D81S ENGINE — FLYWHEEL ASSY. PAGE 64 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)
  • Page 64 HATZ 1D81S ENGINE — FLYWHEEL ASSY. PART NO. PART NAME QTY. REMARKS 01244310 PUSHROD 50330200 O-RING 19 X 3N 04002500 PROTECTION TUBE 50347000 CIRCLIP AS 24 X 1.75 04002000 PRESSURE SPRING 04002000 PRESSURE RING 50330300 O-RING 23 X 3 04007410 PLATE 50363100 ALLEN SCREW M 10 X 40...

  • Page 65: Oil Pump Assembly

    HATZ 1D81S ENGINE — OIL PUMP ASSY. LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648 PAGE 66 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)
  • Page 66 HATZ 1D81S ENGINE — FLYWHEEL ASSY. PART NO. PART NAME QTY. REMARKS 50328000 CTR. SUNK SCR.AM 6 X 16 03797412 COVER F. OIL PUMP 01242401 SPRING CAPSULE+BUSH 03797310 GEARWHEEL 04063400 GOVERNOR SPRING 2.9 03798600 50334700 CIRCLIP5 03797600 BEARING BUSH 03797510 HOUSING 03797701 PLATE CENTRIF.

  • Page 67: Timing Cover Assembly

    HATZ 1D81S ENGINE — TIMING COVER ASSY. LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648 PAGE 68 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)
  • Page 68 HATZ 1D81S ENGINE — FLYWHEEL ASSY. PART NO. PART NAME QTY. REMARKS 05325600 COVER 50 03797600 BEARING BUSH 50330400 O-RING 27 X 2N 04000400 COVER 50399000 CIRCLIP 32 X 1.2 50417400 ALLEN SCREW M 8 X 30 Z3 50329500 ALLEN SCREW M 12 X 40 04000310 BEARING BUSH 04023210...

  • Page 69: Fuel Device Assembly

    HATZ 1D81S ENGINE — FUEL DEVICE ASSY. LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648 PAGE 70 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)
  • Page 70 HATZ 1D81S ENGINE — FUEL DEVICE ASSY. PART NO. PART NAME QTY. REMARKS 50331500 ROLLER TAPPET CPL. 04000901 GUIDE 50050700 ALLEN SCREW M 6 X 16 50390200 O-RING 17 X 1.1 0..1 50363400 O-RING 17 X 1.2 0..1 04011700 PLATE 03209700 SHIM 0.3 0..1...

  • Page 71: Air Ducting Assembly

    HATZ 1D81S ENGINE — AIR DUCTING ASSY. PAGE 72 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)
  • Page 72 HATZ 1D81S ENGINE — AIR DUCTING ASSY. PART NO. PART NAME QTY. REMARKS 01246220 COOLING AIR DUCT ASSY ..1 ....INCLUDES ITEMS W/ COOLING AIR DUCT ....1 ....CANNOT BE PURCHASED SEPARATELY 04007601 SEALING STRIP 32.2MM 04007720 SEALING STRIP 76MM 01246411 COOLING AIR DUCT ....

  • Page 73: Breather Assembly

    HATZ 1D81S ENGINE — BREATHER ASSY. LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648 PAGE 74 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)
  • Page 74 HATZ 1D81S ENGINE — BREATHER ASSY. PART NO. PART NAME QTY. REMARKS THROTTLE ARM ......1 ... CANNOT BE PURCHASED SEPARATELY THROTTLE LINKAGE ..... 1 ... CANNOT BE PURCHASED SEPARATELY 04000100 SHIM 50266100 CIRCLIP 6 04037500 LEVER 50328701 ALLEN SCREW M 5 X 8 04000200 TENSION SPRING 01242810...

  • Page 75: Fuel Tank Assembly

    HATZ 1D81S ENGINE — FUEL TANK ASSY. PAGE 76 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)
  • Page 76 HATZ 1D81S ENGINE — FUEL TANK ASSY. PART NO. PART NAME QTY. REMARKS 01494200 FUEL TANK ASSY ( 7 LTRS.) ....1 .... INCLUDES ITEMS W/# 05097600 WASHER 03981802 RUBBER WASHER 03981701 BUSH 8.4 X 13 X 7.5 03981900 RUBBER SHELL FUEL TANK ..........

  • Page 77: Fuel Pump Assembly

    HATZ 1D81S ENGINE — FUEL PUMP ASSY. PAGE 78 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)
  • Page 78 HATZ 1D81S ENGINE — FUEL PUMP ASSY. PART NO. PART NAME QTY. REMARKS 04011900 BUSH 03796400 SHAFT 04011801 LEVER F. FEED PUMP 04000800 PLUG 50331800 O-RING 50332301 FUEL FEED PUMP 50328300 HEXAGON NUT M6 50001200 JOINT A 14 X 18 50006400 BANJO BOLT A8 50015900...

  • Page 79: Air Filter Assembly

    HATZ 1D81S ENGINE — AIR FILTER ASSY. L= SILICON SEALER PAGE 80 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)
  • Page 80 HATZ 1D81S ENGINE — AIR FILTER ASSY. PART NO. PART NAME QTY. REMARKS 50038900 STUD M 8 X 60 04006300 GASKET 04006200 INSULATING FLANGE 04004312 AIRFILTER HOUSING 50095100 LOCK WASHER A8 50398400 CYLINDER HEAD BOLT 01493000 AIR FILTER 01483400 RETAINING STRAP 50148100 FLAT WASHER 8.4 50129500...

  • Page 81: Exhaust Silencer Assembly

    HATZ 1D81S ENGINE — EXHAUST SILENCER ASSY. J= HOT TEMPERATURE PASTE PAGE 82 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)
  • Page 82 HATZ 1D81S ENGINE — EXHAUST SILENCER ASSY. PART NO. PART NAME QTY. REMARKS 01498800 EXHAUST SILENCER S ASSY..1 ..INCLUDES ITEMS W/ EXHAUST SILENCER ....... 1 ..CANNOT BE PURCHASED SEPARATELY 50404000 ALLEN SCREW M 8 X 30 01471110 GASKET SET EXHAUST SIL.

  • Page 83: Starter/Alternator Assembly

    HATZ 1D81S ENGINE — STARTER/ALTERNATOR ASSY. PAGE 84 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)
  • Page 84 HATZ 1D81S ENGINE — STARTER/ALTERNATOR ASSY. PART NO. PART NAME QTY. REMARKS 50201200 STUD M 12 X 50 50353420 STARTER 12 V 10 TOOTH 50093700 FLAT WASHER A 13 50380600 HEXAGON NUT M 12 01459700 CLIP 50149100 ALLEN SCREW M 6 X 12 50208500 LOCK WASHER 8 50148000...

  • Page 85: Instrument Box Assembly

    HATZ 1D81S ENGINE — INSTRUMENT BOX ASSY. LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648 PAGE 86 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)
  • Page 86 HATZ 1D81S ENGINE — INSTRUMENT BOX ASSY. PART NO. PART NAME QTY. REMARKS 01407000 INSTRUMENT BOX 12 V ....1 ... INCLUDES ITEMS W/ 01457700 INSTRUMENT BOX 24 V ....1 ... INCLUDES ITEMS W/ 40028200 HEX. NUT M5 00716311 INSRTUMENT BOX, ENCL.

  • Page 87: Lifting Magnet/Stop Device Assembly

    HATZ 1D81S ENGINE — LIFTING MAGNET/STOP DEVICE ASSY. LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648 PAGE 88 — MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11)
  • Page 88 HATZ 1D81S ENGINE — LIFTING MAGNET/STOP DEVICE ASSY. PART NO. PART NAME QTY. REMARKS 01254602 LEVER CPL. 50343300 O-RING 4.6 X 1.85 04021400 BUSH 04021800 SPRING 04021700 LEVER 50144500 FLAT WASHER 6.4 50328300 HEXAGON NUT M 6 05015100 SUPPORT SOLENOID BUSHING .........

  • Page 89: Terms And Conditions Of Sale - Parts

    NOTES MVH502DSB/DSB2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #5 (03/11/11) — PAGE 91...
  • Page 90 © COPYRIGHT 2011, MULTIQUIP INC. Multiquip Inc, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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