Room Air Conditioner SVC MANUAL(General) CAUTION Before Servicing the unit, read the safety precautions in General SVC manual. Only for authorized service personnel. 960-914-06...
Air Conditioner Service Manual CONTENTS Part 1 General Information 1. Safety Precautions......................4 2. Nomenclature .......................7 Part 2 Functions & Controls 1. List of Functions & Controls..................9 2. Basic Mode Controls ....................10 3. Special Mode Controls ....................12 4. Utility Functions ......................13 Part 3 Test Run 1.
Part 1 General Information 1. Safety Precautions To prevent injury to the user or other people and property damage, the following instructions must be followed. ■ Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the follow- ing indications.
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Part 1 General Information Do not use a defective or underrated circuit breaker. Use the correctly rated breaker and fuse. Otherwise there is a risk of fire or electric shock. Install the panel and the cover of control box securely. Otherwise there is risk of fire or electric shock due to dust, water etc.
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Part 1 General Information 1.2 Inspections after Repair Check to see if the power cable plug is not dirty or loose. If the plug is dusty or loose it can cause an electrical shock or fire. Do not use a joined power cable or extension cable, or share the same power outlet with other electrical appliances.
Part 1 General Information 2. Nomenclature 2.1 Global Model Name Code Type Code of Model Meaning Production Center, L: Chang-won R22 Refrigerant A: Chang-won R410A U: Tianjin R410A Product Type S: Split Type Air Conditioner Cooling/Heating/Inverter C: Cooling Only H: Heat Pump X: C/O + E/Heater Z: H/P + E/Heater V: AC Inverter C/O...
Part 2 Functions & Controls 2. Basic Mode Controls 2.1 Cooling Mode Thermo ON +0.5C(1F) Setting Temp. -0.5C(-1F) Thermo OFF INV. Comp. High Comp. OFF High Frequency • Operating frequency of compressor depends on the load condition, like the difference between the room temp. and the set temp., frequency restrictions.
Part 2 Functions & Controls 2.3 Healthy Dehumidification operation • When the dehumidification operation is set by the remote controller, the intake air temperature is detected and the set- ting temp. is automatically set according to the intake air temperature. Intake air Temp.
Part 2 Functions & Controls 3. Special Mode Controls 3.1 Jet Cool operation • In the heating mode or Auto Changeover operation, the Jet cool function does not work. When it is input while in other mode of operation (cooling, dehumidification, Air purification, Air circulation), the Jet cool operation takes place.
Part 2 Functions & Controls 4. Utility Functions 4.1 Forced operation • To operate the appliance manually in case when the remote control is lost, the forced operation selection switch is on the main unit of the appliance, and operate the appliance in the standard conditions. •...
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Part 2 Functions & Controls 4.3 Air volume control Step Description • UIndoor fan motor control have 6 steps or 8 steps. Super Low • UAir volume is controlled "SH", "H", "MH", "M", "ML", "L" by the remote controller. • "SL" step is selected in "Sleep Mode" operation. Medium-Low Medium Medium-High...
Part 2 Functions & Controls 4.6.2 Sleep timer operation for heating cycle • While in heating mode, 60 min. after the start of the sleep timer, the setting temperature decreases by 1° C(2° F). After another 60minutes lapse, it decreases again by 1°C(2° F). Setting temp.
Part 3 Test Run 1. Check before Test Run....................17 2. Test Run Flow chart .......................18 3. Test Run Detail........................19 - 16 -...
Part 3 Test Run 1. Check before Test Run Check to see whether there is any refrigerant leakage, and check whether the power or transmission cable is connected properly. NOTE: Check that there should be no disconnection when all pins and wires are pulled by hands. Check whether the liquid pipe and gas pipe valves are fully opened.
Part 3 Test Run 2. Test Run Flow chart START Test operation for indoor unit Operate the unit in cooling mode. Refer to part4, 6 Electric part Does Test operation start? Is cold air discharged for more than 3 minutes ? Refer to part4, 5 Cycle part Is there any temperature difference between intake and...
Part 3 Test Run 3. Test Run Detail 1. Check that all tubing and wiring have been properly con- NOTE: If the actual pressure is higher than shown, the nected. system is most likely over-charged, and charge should be removed. 2.
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Part 4 Trouble Shooting 1. 2-Way, 3-Way Valve ......................21 2. Pumping Down ......................22 3. Evacuation (All amount of refrigerant leaked) ............23 4. Gas Charging (After Evacuation) .................24 5. Cycle Troubleshooting Guide ..................25 6. Electronic Parts Troubleshooting Guide..............26 7. Self-diagnosis Function....................30 - 20 -...
Part 4 Trouble Shooting 1. 2-Way, 3-Way Valve 2-way Valve (Liquid Side) 3-way Valve (Gas Side) Valve cap Hexagonal wrench (4mm) Open position Flare nut Flare nut Closed position Open position Closed position piping piping Service Service connection connection port cap port To outdoor unit To outdoor unit...
Part 4 Trouble Shooting 2. Pumping Down Liquid side Indoor unit Outdoor unit Open 2-Way valve Gas side Closed 3-Way valve CLOSE CLOSE Purge the air • Procedure (6) Operate the air conditioner at the cooling (1) Confirm that both the 2-way and 3-way valves cycle and stop it when the gauge indicates are set to the open position.
Part 4 Trouble Shooting 3. Evacuation (All amount of refrigerant leaked) Liquid side Indoor unit Outdoor unit 3-Way valve Open Gas side 3-Way valve Open Vacuum pump Vacuum Gage OPEN OPEN • Procedure (1) Connect the vacuum pump to the center hose (3) Close the valve (Lo side) on the charge set, of charge set center hose turn off the vacuum pump, and confirm that...
Part 4 Trouble Shooting 4. Gas Charging (After Evacuation) Liquid side Indoor unit Open Outdoor unit 3-Way valve Gas side Open 3-Way valve Check valve Charging cylinder Vacuum Gage OPEN CLOSE • Procedure This is different from previous procedures. (1) Connect the charge hose to the charging Because you are charging with liquid refrigerant cylinder.
Part 4 Trouble Shooting 5. Cycle Troubleshooting Guide Problem Possible causes Corrective action Error Code • There is a burning smell and a strange sound coming from the unit. • Water leaks from the indoor unit even when the humidity level is low. Abnormal operat- •...
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Part 4 Trouble Shooting Problem Possible causes Corrective action Error Code • Air is not circulatingprop- • Make sure that there are no curtains, blinds or fur- erly. niture blocking the front of the air conditioner. • Clean the air filter once every 2 weeks. •...
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Part 4 Trouble Shooting Problem Possible causes Corrective action Error Code • The connection of the indoor and • Conduct the wiring and piping error 05, 09, 53 outdoor units has a problem. check. The air condi- 09, 32, 41, tioner stops •...
Part 4 Trouble Shooting 6. Electronic Parts Troubleshooting Guide The Product doesn’t operate at all. (9~30kBtu/h Model) Trouble 1 Turn off the main power and wait until LED on outdoor PCB is off. Turn on the main power again. Does "Beeping" sound is made from the indoor unit? Does "Lighting"...
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Part 4 Trouble Shooting Product doesn't operate with the remote controller. Trouble 2 Turn on main power. While the compressor has been stopped, the compressor does not operate owing to the delaying function for 2 minutes after stopped. When the compressor stopped Indoor Fan is driven by a low speed. At this point the wind speed is not controlled by the remote controller.
Part 4 Trouble Shooting The Compressor/Outdoor Fan don't operate Trouble 3 Turn on the main power. Operate Cooling Mode by setting the desired temperature of the remote controller is less than one of the Indoor temperature by 1°C at least. When in air circulation mode, compressor/outdoor fan is stopped.
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Part 4 Trouble Shooting When indoor Fan does not operate Trouble 4 Turn off main power. Check the connection of CN-FAN. Check the Fan Motor. Check the Fuse(AC250V, T2A). Check the related circuit of indoor Fan Motor. • The pin No. of micom and the part for driving SSR.(Q01M) •...
Part 4 Trouble Shooting 7. Self-diagnosis Function ■ Error Indicator • The function is to self-diagnosis airconditioner and express the troubles identically if there is any trouble. • If more than two troubles occur simultaneously, primarily the highest trouble of error code is expressed. •...
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Part 4 Trouble Shooting 3. SF Chassis (1 LED Model) Error code Description Indoor Sensor (Air) open/short Indoor Sensor (Entry Pipe) open/short Float Switch Error Communication Failure (Indoor Unit ↔ Outdoor Unit) Indoor Sensor (Exit Pipe) open/short EEPROM ERROR (Indoor Unit) Indoor Unit Fan Lock (Operation Failure) Indoor Sensor (Middle Pipe) open/short Ex) Error Code 2 : Indoor Sensor(Entry Pipe) open/shot)
Part 4 Trouble Shooting ■ Outdoor Unit Error 1) 2 LED Type LED1 (Green, 1 Digit) LED2 (Red, 10 Digit) Error Indication Error Indoor Unit Outdoor Unit Description Code LED2 LED1 Green DC Peak (IPM Fault) 2 Times 1 Time 2 Times 1 Time CT 2(Max CT)
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Part 4 Trouble Shooting 2) 1 LED Type Ex) Error Code 21 (DC Peak) Red LED 1sec 2sec 1sec 2sec 1sec 2sec 1sec 2sec Error Indication Error Indoor Unit Outdoor Unit Description Code LED2 LED1 DC Peak (IPM Fault) 2 Times 1 Time 2 Times 1 Time...
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Part 4 Trouble Shooting Inspection Description of Cause of Error Check Point Number Inspection • Float switch open. • The connection of wire (Float switch) CH04 Float switch (Normal : short) • Indoor unit installation. (Inclination) • Water over flow Check Flow Chart Check the level of water (Float moves top...
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Part 4 Trouble Shooting (verify with hands) (verify with hands) - 41 -...
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Part 4 Trouble Shooting • Verify with hands certainly • Connect (pulling by hand to check certainly connection status) • Verify with hands certainly • Repair or replace the (pulling by hand to check connection status) harness. Pin and wire •...
Part 4 Trouble Shooting ■ Trouble Shooting Guide [Outdoor Unit (2 LED Type)] 1) CH21: DC Peak Error caution Check that whether the housings and harness would be separated by pulling those with hands directly. • Remedy : replace PCB Assembly. - 43 -...
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Part 4 Trouble Shooting Case of field defect ❏ IPM (Over Current Limit) ❏ Bending/Folding ❏ SVC Valve close - 44 -...
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Part 4 Trouble Shooting 2) CH22: CT2 Error (Input Over-current) caution Check that whether the housings and harness would be separated by pulling those with hands directly. - 45 -...
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Part 4 Trouble Shooting 3) CH23: DC Link Low Voltage Error - 46 -...
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Part 4 Trouble Shooting 4) CH26: DC Comp Location Sensing Error caution Check that whether the housings and harness would be separated by pulling those with hands directly. - 47 -...
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Part 4 Trouble Shooting 5) CH27: PSC Fault Over-current Error caution Check that whether the housings and harness would be separated by pulling those with hands directly. - 48 -...
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Part 4 Trouble Shooting 6) CH29: Compressor phase Over-current Error (only verifiable at Outdoor unit PCB Assembly) caution Check that whether the housings and harness would be separated by pulling those with hands directly. - 49 -...
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Part 4 Trouble Shooting 7) CH32: Inverter Compressor D-Pipe Overheat Error caution Check that whether the housings and harness would be separated by pulling those with hands directly. - 50 -...
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Part 4 Trouble Shooting 12) CH61: Cond. Pipe Overheat Error (Fan constraint, Heat exchanger contaminated caution Check that whether the housings and harness would be separated by pulling those with hands directly. - 55 -...
Part 4 Trouble Shooting ■ Trouble Shooting Guide [Outdoor Unit(1 LED Type)] 1) CH21: DC Peak Error caution Check that whether the housings and harness would be separated by pulling those with hands directly. - 58 -...
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Part 4 Trouble Shooting Resistance between the lines of each 1.5 ~ 2 U - V V - W 1.5 ~ 2 1.5 ~ 2 W - U - 59 -...
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Part 4 Trouble Shooting 2) CH22: CT2 Error (Input Over-current) caution Check that whether the housings and harness would be separated by pulling those with hands directly. - 60 -...
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Part 4 Trouble Shooting 3) CH23: DC Link Low Voltage Error - 61 -...
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Part 4 Trouble Shooting 4) CH26: DC Comp Location Sensing Error caution Check that whether the housings and harness would be separated by pulling those with hands directly. - 62 -...
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Part 4 Trouble Shooting 5) CH29: Compressor phase Over-current Error (only verifiable at Outdoor unit PCB Assembly) caution Check that whether the housings and harness would be separated by pulling those with hands directly. - 63 -...
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Part 4 Trouble Shooting 6) CH32: Inverter Compressor D-Pipe Overheat Error caution Check that whether the housings and harness would be separated by pulling those with hands directly. - 64 -...
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Part 4 Trouble Shooting 7) CH40: CT Sensor Error (Open/Short) Check voltage measurement Is AC input on the input current (Fig.1) current sensing part at the power-on standby normal? state DC 0V ± 0.2V DC voltage measurement Is the Comp at the measurement point in phase Current sensor figure 2 at power-on...
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Part 4 Trouble Shooting 9) CH53: Outdoor Unit <-> Indoor Unit Communication Error - 67 -...
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Part 4 Trouble Shooting 10) CH60: Outdoor Unit PCB EEPROM Error - 68 -...
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Part 4 Trouble Shooting 11) CH61: Cond. Pipe Overheat Error Heat exchanger contaminated caution Check that whether the housings and harness would be separated by pulling those with hands directly. - 69 -...
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Part 4 Trouble Shooting 12) CH62: Heat Sink Overheat Error caution Check that whether the housings and harness would be separated by pulling those with hands directly. Are the PCB temperature sensing parts normal? - 70 -...
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Part 4 Trouble Shooting 13) CH67: Outdoor BLDC Fan Lock Error - 71 -...
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