Honda HARMONY H2013SDA Owner's Manual

Honda HARMONY H2013SDA Owner's Manual

Honda lawn mower user manual
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Summary of Contents for Honda HARMONY H2013SDA

  • Page 1 Owner’s Manual Lawn Tractor H2013SDA HONDA Harmony...
  • Page 2 The information and specifications included in this publication were in effect at the time of approval for printing. Honda Power Equipment Mfg., Inc. reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever.
  • Page 3 Congratulations on your selection of the Honda H2013 lawn tractor. We are certain you will be pleased with your purchase. We want to help you get the best results from your new lawn tractor and to operate it safely. This manual contains all the information on how to do that;...
  • Page 4 INTRODUCTION SAFETY MESSAGES Your safety and the safety of others is very important. We have provided important safety messages in this manual and on the lawn tractor. Please read these messages carefully. A safety message alerts you to potential hazards that can hurt you and others.
  • Page 5: Table Of Contents

    CONTENTS Turn to the beginning of each chapter for a complete list of subjects. LAWN TRACTOR SAFETY ..........5 Important information about some specific hazards, and what you can do to prevent injury.
  • Page 7: Lawn Tractor Safety

    This chapter explains what you need to know to operate your lawn tractor safely. IMPORTANT SAFETY INFORMATION Avoid Rotating Blades ... Clear Mowing Area ... Keep Shields in Place ... Refuel with Care ... Wear Protective Clothing ... Turn Engine Off When Not Operating the Lawn Tractor..Operation on Slopes ...
  • Page 8: Important Safety Information

    LAWN TRACTOR SAFETY IMPORTANT SAFETY INFORMATION Most accidents with lawn tractors can be prevented if you follow all instructions in this manual and on the lawn tractor. The most common hazards, according to accident statistics, are discussed below, along with the best way to protect yourself and others. Avoid Rotating Blades A rotating blade can cause serious cuts and even amputate fingers, hands, toes, or feet.
  • Page 9: Refuel With Care

    Refuel with Care Gasoline is extremely flammable, and gasoline vapor can explode. Allow the engine to cool if the lawn tractor has been in operation. Refuel only outdoors in a well-ventilated area with the engine OFF. Never fill the fuel tank beyond the maximum fill mark. Never smoke near gasoline, and keep other flames and sparks away.
  • Page 10: Safety Label Locations

    LAWN TRACTOR SAFETY SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact your Honda lawn tractor dealer. for a replacement. SHARP BLADE You will be seriously cut by the mtating blade.
  • Page 11 Improperly driving on slopes or uneven terrain can cause the mower to tip over and you can be seriously hurt or killed. Objects hidden in the lawn can be thrown by the blade and can cause serious injury. Read “Mower Safety” and “Safe Mowing Tips” in your Owner’s Manual carefully. H The rotating blade can cause serious injury Keep hands and feet away from the mower deck k Stop engine before leaving operator’s position.
  • Page 12: Child Safety: A Message To Parents

    LAWN TRACTOR SAFETY CHILD SAFETY: A MESSAGE TO PARENTS YOUR CHILD’S SAFETY IS VERY IMPORTANT to Honda. Read this message if you decide to permit your youngster to operate this lawn tractor. Lawn tractors are tools, not toys. As with any equipment, bad judgments can result in serious injuries.
  • Page 13: Controls

    This section helps you to identity the lawn tractor controls, what they do, and how they work. CONTROL LOCATIONS ... DESCRIPTION Seat ... Fuel Valve ... Ignition Switch ... Shift Lever ... Height Adjustment Lever..Clutch Pedal ... Brake Pedal ... Parking Brake Lever ...
  • Page 14: Control Locations

    CONTROL LOCATIONS Use the two illustrations on these pages to locate and identify the most frequently used controls. [I] PTO CLUTCH LEVER m TNANSMIBBION SHIFT LEVER p] IQNlllON BWlTCH 141 BRAKE PEDAL...
  • Page 15 CONTROLS [l] THROllLE LEVER / CHOKE [2] FUEL VALVE (under engine hood, on carburetor) [J] PARKING BRAKB LEVER [4] CLUTCH PEDAL [!il SEAT LOCK ROD (under eeat) [S] MOWER DECK HEIGHT ADJUSTMENT LEVER ??lNABAB.CDR...
  • Page 16: Description Of Controls

    CONTROLS DESCRIPTION Ok CONTROLS You will use these controls every time you operate the lawn tractor. Your lawn tractor uses colors to identify control types. Orange levers and knobs are used to control the movement of the lawn tractor. For example, the parking brake lever and shift lever are color coded orange.
  • Page 17: Shift Lever

    Shift Lever This lever is used to control the ground speed. Gears I-3 are typically used when mowing. 4th and 5th gears are used when transporting the lawn tractor and REVERSE is used when backing up. Height Adjustment Lever This lever is used to raise and lower the mower deck.
  • Page 18: Brake Pedal

    CONTROLS Brake Pedal The brake pedal applies a brake to the rear wheels. The brake pedal is linked to the clutch pedal. When the brake pedal is pressed down, the clutch pedal is also pressed down. When the brake pedal is released, it should be released first, then the clutch pedal.
  • Page 19: Throttle Lever / Choke

    Throttle Lever / Choke The throttle lever controls engine speed and is also used to set the choke on or off. When starting a cold engine, the throttle should be set to CHOKE, or to FAST if the engine is warm. For the best cut quality, the throttle should be set to FAST when mowing.
  • Page 20 CONTROLS...
  • Page 21 This chapter explains how to fuel and check your lawn tractor to be sure it is ready, and it tells you how to prepare your lawn and yourself before you begin mowing. CHECK YOUR LAWN ... Objects ... People and Pets ... Lawn ...
  • Page 22: Before Operation

    BEFORE OPERATION There are three areas to be checked before using the lawn tractor: Check Your Lawn Check Your Lawn Tractor Are YOU Ready to Mow? These are described in the following sections. CHECK YOUR LAWN For your safety and the safety of others, always inspect the area before mowing.
  • Page 23: Check Your Lawn Tractor

    CHECK YOUR LAWN TRACTOR For your safety and the service life of your equipment, always inspect your lawn tractor before using it. Before beginning your pre-operation checks, be sure: The lawn tractor is parked on a level surface. The PTO clutch lever is OFF and the shift lever is in NEUTRAL. The ignition switch is OFF and the key is removed.
  • Page 24: Tire Pressure

    BEFORE OPERATION 3. Insert the dipstick as shown here (don’t screw it back in). 4. If the oil level is low (near the bottom), add enough of the recommended oil (see page 64) to bring the level to the upper limit. Recheck the oil level after adding any new oil.
  • Page 25: Brake Pedal

    Brake Pedal Verify that the clutch pedal operates when the brake pedal is pressed, and that there is not excessive freeplay in the brake pedal. Also inspect the brake wear indicator (page 75). Parking Brake Make sure the brake and clutch pedals remain locked down in place when the parking brake is set (page 16).
  • Page 26: Fuel

    Fuel Capacity: 5.3 d (1.3 US gal) Minimum pump octane rating: 86 REFUELING Refuel in a well-ventilated area before starting the engine. If the engine has been running, allow it to cool before refueling. Avoid overfilling the tank or spilling fuel. Fuel the lawn tractor with pump octane 86 or better unleaded fuel (see page 71).
  • Page 27: Cooling Air Intake Path And Air Filters

    Cooling Air Intake Path and Air Filters Raise the engine hood (page 61), then make sure the cooling air intake screen on the front of the engine is clear of grass and debris. Inspect the engine air filters (page 62) for damage or excessive dirt and dust.
  • Page 28 BEFORE OPERATION MULCHING OR SIDE-DISCHARGING? The mower deck on your lawn tractor was manufactured with high-lift blades for side-discharge mowing. An optional kit is available to convert your mower for mulching. Side-Discharging to Mulching Conversion Your mower deck is a side-discharge model. For mulching you must purchase and have the optional mulching kit installed.
  • Page 29 BLADES Make sure the mower deck blades are in good condition and the blade bolts are properly tightened. The blades are subject to wear during operation and should be inspected each time the lawn tractor is used. Dull blades can be sharpened, but a blade that is worn out, bent, cracked, or otherwise damaged must be replaced.
  • Page 30: Are You Ready To Mow

    ARE YOU READY TO MOW? Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk. KNOWLEDGE Read and understand this manual. Know what the controls do and how to operate them. Familiarize yourself with the lawn tractor and its operation before you begin mowing.
  • Page 31: Operation

    This chapter tells you how to operate the lawn tractor safely and effectively. MOWING PRECAUTIONS STARTING THE ENGINE ... DRIVING THE LAWN TRACTOR ... Steering ... Braking ... Adjusting Ground Speeds ... MOWING ... STOPPING THE LAWN TRACTOR ... Emergency Stop- ..Normal Stop.
  • Page 32: Mowing Precautions

    OPERATION MOWING PRECAUTIONS Before operating the lawn tractor for the first time, please review the IMPORTANT SAFETY INFOFfMATlON beginning on page 6 and the previous section, titled BEFORE OPERATION. Even if you have operated other lawn tractors, take time to become familiar with how this lawn tractor works, and practice in a safe area until you build up your skills.
  • Page 33: Starting The Engine

    STARTING THE ENGINE Start the engine outside in an open area with good ventilation. Locate the fuel valve on the carburetor, under the engine hood. Move the fuel valve to ON. Lower the engine hood and sit in the operator’s seat. Make sure the PTO lever is OFF (disengaged), the parking brake is set, and the shift lever is in NEUTRAL.
  • Page 34 OPERATION 1 NOTICE ] Holding the ignition key in the START position for more than five seconds may damage the starter. 5. If the engine fails to start, wait at least ten seconds before trying again. If you can’t get the engine to start after multiple tries, refer to Troubleshooting on page 99.
  • Page 35: Driving The Lawn Tractor

    DRIVING THE LAWN TRACTOR Once the lawn tractor is moving forward, you’ll need to know how to steer correctly, adjust speed, begin mowing, and how to stop. Steering To make it easier to cut various lawns, your lawn tractor is very maneuverable and can turn quickly.
  • Page 36: Braking

    OPERATION Braking For best control, avoid stopping the lawn tractor on sloped surfaces. 1. When approaching the area where you wish to stop, smoothly press the clutch pedal all the way down, and hold it there. If necessary, press the brake pedal down, but only do this when the clutch pedal is pressed first.
  • Page 37 1st - 3rd gears work best for most mowing jobs. 4th and 5th gears should be used only for transporting the lawn tractor (when the PTO is OFF) and are not recommended for mowing. Cut quality will suffer if you mow with 4th or 5th gear. Always use the clutch pedal before moving the shift lever between any forward gears.
  • Page 38: Mowing

    OPERATION Shifting Between Any Forward Gear and Reverse 1. Press the clutch pedal all the way down, then press the brake pedal all the way down to stop the lawn tractor. 2. Move the shift lever to the desired gear. 3.
  • Page 39: Stopping The Lawn Tractor

    STOPPING THE LAWN TRACTOR Emergency Stop: 1. Press the brake pedal all the way down and hold it there. 2. Turn the ignition switch to OFF. Disengage the PTO clutch lever. 3. Set the parking brake. Normal Stop: 1. Use the clutch pedal first, then the brake pedal to stop the lawn tractor.
  • Page 40: Safe Mowing Practices

    OPERATION SAFE MOWING PRACTICES For your safety, keep all four wheels on the ground, and be careful to avoid losing control of the lawn tractor. Keep a firm grip on the steering wheel. Be very careful when mowing uneven or rough ground. Do not operate the lawn tractor near embankments, drop offs or ditches.
  • Page 41: Operation On Slopes

    Operation on Slopes Never mow on a sloped surface greater than 10 degrees (17% grade), since this can cause the lawn tractor to tip over. Use a lower gear for better control and avoid sudden stops or starts when on a sloped surface.
  • Page 42: Obstacles

    OPERATION STARTING ON A SLOPED SURFACE Improper starting on sloped surfaces can cause the lawn tractor to lose traction and tip over. The lawn tractor can fall on you and cause serious injury or death. Use the following procedure if you must start the lawn tractor on a sloped surface.
  • Page 43 If a blade hits something, or if any part of the lawn tractor starts to vibrate, stop the engine immediately and check for damage. Striking objects may damage a blade, belt, and/or break the mower deck or other components. Vibration usually indicates serious trouble. A worn, cracked, or damaged blade can break, and pieces of the damaged blade can become dangerous...
  • Page 44: Mowing Tips

    OPERATION MOWING TIPS Here are some tips for getting a quality cut with your lawn tractor. When to Mow A well-groomed lawn requires mowing at short, regular intervals, During the growing season, a lawn may require mowing twice a week. Cutting Height To adjust the height of the mower deck, grip the mower deck height...
  • Page 45: Ground Speed

    Ground Speed Keep the shift lever in the MOWING range for best results. Slow the ground speed of the lawn tractor when mowing taller grass. Always use the shift lever to control the ground speed, never the throttle. Cutting Width Allow an adequate amount of overlap in the cutting path when mowing.
  • Page 46: Blade Sharpness

    OPERATION Blade Sharpness Sharp blades cut cleanly. Dull blades tear grass, leaving shredded ends that turn brown. When the blades don’t cut cleanly anymore, have them sharpened or replaced. Grass and Moisture Mow when the grass is dry. Mowing wet grass does not produce a neat finish.
  • Page 47: Mowing Patterns

    Mowing Patterns Your Honda lawn tractor will work most efficiently if you use the following mowing patterns as much as possible. Mower deck and equipment design, and the direction in which the blade rotates, cause these mowing patterns to give the best results. MULCHING (OPTIONAL KIT) Use a counterclockwise mowing pattern.
  • Page 48: After Mowing

    OPERATION AFTER MOWING Under most conditions, the lawn tractor accumulates clippings, mud, dirt and other debris on the mower deck and other areas. Frequently, such debris contains moisture, mower frame, mower deck or other metal parts, can form rust. Regular cleaning not only helps prevent such rusting, but also makes the lawn tractor operate better.
  • Page 49: Towing

    TOWING An optional rear hitch kit is available from your Honda lawn tractor dealer. This hitch is specifically designed for your lawn tractor. Do not use any other type of hitch on the lawn tractor. Towing Safety When the optional hitch is installed and you use a trailer or other attachment, pay attention to these important points for safe operation.
  • Page 50: Towing Weight Limits

    OPERATION Towing Weight Limits Always adhere to the weight limits specified here when towing a trailer or attachment with the lawn tractor. MAXIMUM ALLOWABLE WEIGHT Maximum allowable weight for the trailer or attachment and any items carried by the trailer or attachment: On a flat surface .
  • Page 51: Transporting

    TRANSPORTING This section explains how to load and transport your lawn tractor safely. BEFORE LOADING ...........*... 50 LOADING AND UNLOADING .
  • Page 52 BEFORE LOADING 1. If your lawn tractor is equipped with an optional grass bag kit, remove the bags, hopper cover, lower and upper chute. The rear support arms are bolted directly to the lawn tractor and may remain in place when transporting. 2.
  • Page 53: Maintenance

    This chapter explains when and how to perform routine inspection, service, and adjustments for do-it-yourself maintenance. More difficult maintenance tasks should be done by a servicing Honda lawn tractor dealer. This dealer is best equipped and staffed to provide the level of service and safety you and your lawn tractor deserve.
  • Page 54 MAINTENANCE BRAKE ... Brake Pedal Freeplay Inspection ... Brake Pedal Freeplay Adjustment..74 Brake Wear Inspection ... MOWER DECK ... Adjusting the Anti-scalp Rollers ... Removing the Mower Deck ... BLADES ... Blade Inspection ... Blade Installation ... MOWER DECK LEVEL INSPECTION AND ADJUSTMENT BELTS ...
  • Page 55: The Importance Of Maintenance

    THE IMPORTANCE Good maintenance is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution. To help you properly care for your lawn tractor, the following pages include a maintenance schedule, routine inspection procedures, and simple maintenance procedures using basic hand tools. Other service tasks that are more difficult, or require special tools, are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic.
  • Page 56: Maintenance Safety

    MAINTENANCE MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task. Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed.
  • Page 57 Read the instructions before you begin, and make sure you have the tools and skills required. To reduce the possibility of fire or explosion, be careful when working around gasoline. Use only a nonflammable solvent, not gasoline, to clean parts. Keep cigarettes, sparks, and flames away from all fuel-related parts.
  • Page 58: Emission Control System

    MAINTENANCE EMISSION CONTROL SYSTEM Source of Emissions The combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic.
  • Page 59: Proper Maintenance Is The Owner's

    PROPER MAINTENANCE RESPONSIBILITY Replacement Parts The emission control systems on your new Honda engine were designed, built, and certified to conform with California emission regulations. Honda recommends only the use of new, genuine Honda parts or their equivalent. The use of other replacement parts which are not of equivalent quality may impair the effectiveness of your emission control system.
  • Page 60: Maintenance Schedule

    MAINTENANCE MAINTENANCE SCHEDULE Item Engine oil Air cleaner Cooling air intake muffler 1 Muffler area Cooling fan screen Battery electrolyte Tires 8 air pressure Mower deck belt 1 Drive belt I Blade bolts Brake pedal freeplay Front & rear axle grease Parking brake Spark plug Optional spark arrester...
  • Page 61: Maintenance Access Points

    MAINTENANCE ACCESS POINTS Refer to the illustrations on this page for the locations of specific maintenance items and service points. CARBUiETDR OIL DRAIN BOLT Wl-&BCALb ROLLERS -SHAPED ROD (muwer deck removal) OIL DlPBTlCK I FILLER CAP COOUNG AIR INTAKE SCREEN FRONT LINK (mower deck MAINTENANCE BATTERY (under seat)
  • Page 62: Seat

    Seat To access the battery compartment or to adjust the seat position, you must raise and lock the seat. RAISING AND LOCKING THE SEAT On the left side of the lawn tractor, just below the seat cushion, there is a spring loaded seat lock rod.
  • Page 63: Engine Hood

    Engine Hood The engine hood must be raised to perform some maintenance procedures on the lawn tractor. RAISING THE ENGINE HOOD 1. Near the base of the steering wheel is a recess between the body and engine hood. Grab the engine hood only at this point, then pull it up and forward until it stops.
  • Page 64: Engine

    MAINTENANCE ENGINE With the engine hood open, there are a number of items available for inspection and service. Air Cleaner Service Check that the air cleaner elements are clean and in good condition. A dirty air cleaner restricts air flow to the engine, reducing performance.
  • Page 65 Oil the foam element by dipping it in clean engine oil and squeezing out all excess oil. If too much oil is left in the foam, the engine may smoke when started. Clean the paper element by tapping it on a hard surface to knock off dirt or by blowing compressed air not exceeding [207 kPa (30 psi)] through the filter from the inside.
  • Page 66: Engine Oil

    MAINTENANCE Engine Oil Engine Oil Capacity: 1 .l L (1.16 US quarts) RECOMMENDED Use a 4-stroke motor oil that meets or exceeds the requirements for API service classification SF, SG, or equivalent. Always check the API SERVICE label on the oil container to be sure it includes the letters SF, SG, or equivalent.
  • Page 67 Once the used oil has drained, install the oil drain bolt and tighten securely. Fill the engine with the correct amount of the recommended oil through the oil filler tube. Do not overfill; measure the oil level as shown on page 21. Replace the oil filler cap. Start and operate the engine for a few minutes, then recheck the oil level, and adjust if necessary.
  • Page 68: Spark Plug

    MAINTENANCE Spark Plug RECOMMENDED NGK: BPR5ES 1 NOTICE 1 Spark plugs of the wrong size or incorrect heat range can cause engine damage. REMOVAL, INSPECTION For good performance, the spark plug should have the correct gap and be free of deposits. Raise the engine hood, then disconnect the spark plug cap, and remove any dirt from around the spark plug area.
  • Page 69 Install the spark plug carefully, by hand, to avoid cross threading. Use a spark plug wrench to tighten the plug enough to compress the washer. For a used plug, tighten l/8 to l/4 of ‘a turn after the spark plug seats. For a new plug, tighten l/2 turn after the spark plug s‘eats.
  • Page 70: Fuel System Maintenance

    MAINTENANCE FUEL SYSTEM MAINTENANCE Idle Speed Adjustment Perform this adjustment if the idle is slow or rough and you’re sure the air cleaner and spark plug are in good condition. You must have an accurate tachometer to properly measure engine speed. 1.
  • Page 71: Fuel Filter Inspection And Replacement

    Fuel Filter Inspection and Replacement We suggest you perform this procedure when the fuel tank is nearly empty. Raise the engine hood. Locate the carburetor on the left side of the engine. Move the fuel valve to ON (page 14). Locate the drain screw on the back side of the carburetor.
  • Page 72: Carburetor Modification For High Altitude Operation

    MAINTENANCE Carburetor Modification for High Altitude Operation At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. High altitude performance can be improved by a specific modification to the carburetor.
  • Page 73: Fuel Recommendations

    Fuel Recommendations Use unleaded gasoline with a pump octane rating of 86 or higher. This engine is certified to operate on unleaded gasoline. Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system life. Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt or water in the fuel tank.
  • Page 74: Electrical

    MAINTENANCE ELECTRICAL Battery Service Your lawn tractor charging system charges the battery while the engine is running. However, if the lawn tractor is only used periodically, the battery must be charged monthly to maintain the battery service life. A lead-acid battery self-discharges at a rate of 0.5 - 1 .O % per day. If the lawn tractor is not operated for a month, the battery can discharge as much as 30%.
  • Page 75: Installation

    Installation 1. With the seat raised and locked, install the battery in the compartment. The battery terminals should face the rear. 2. Install the positive (+) cable on the battery positive (+) terminal; then install the negative (-) cable on the battery negative (-) terminal, then lower and lock the seat.
  • Page 76: Brake

    MAINTENANCE BRAKE Before performing any maintenance on the brake system, park the lawn tractor on a flat, level surface. Release the parking brake, remove the ignition key and disconnect the spark plug cap. Brake Pedal Freeplay Inspection Place a ruler along the brake pedal arm.
  • Page 77 Brake Wear Inspection Brake wear is determined by measuring the amount of exposed threads between the reference point (a plastic ring) and the adjustment nut. If the visible threads measure 1 mm (about the thickness of a dime), the brake pads have exceeded their service life and must be replaced.
  • Page 78: Mower Deck

    MAINTENANCE MOWER DECK Use this section to adjust the anti-scalp rollers, and to remove, adjust and install the mower deck. Adjusting the Anti-scalp Rol!ers The two anti-scalp roller wheels help prevent the mower blades from gouging or scalping high spots on the lawn. The mower deck is designed to float across the lawn, and it is important to set the anti- scalp rollers correctly.
  • Page 79: Removing The Mower Deck

    Removing the Mower Deck Before starting this procedure: Place the lawn tractor on a solid, level surface. Engage the parking brake, put the shift lever in NEUTRAL and move the PTO lever to OFF. Disconnect the spark plug cap, and remove the ignition key to prevent accidental starting.
  • Page 80 MAINTENANCE 10. On the right outside of the frame (near the engine crankshaft pulley) locate a single, silver-colored bolt that holds the blade belt guard in place. Loosen, but don’t remove the bolt. 11. Move the blade belt guard up and away from the pulley, while pulling the blade belt off the engine crankshaft pulley.
  • Page 81 14. Locate the J-shaped rod that connects the front links to the front mower deck brackets. From the left side of the mower deck, remove the spring clip from the rod, then remove the rod. FRONT BRACKETS FRONT LINKS 77lDADAA.CDR 15.
  • Page 82 MAINTENANCE Installation of the mower deck is similar to removal, with a few points to keep in mind: It is helpful to install the J-shaped rod into the holes on the front links first. The J-shaped rod and links can be installed by using the slots on the front mower deck brackets.
  • Page 83: Blades

    BLADES Inspect, check bolt tightness, remove, sharpen, and replace the blades as described in this section. Always complete these steps before working around the mower blades: 1. Move the PTO clutch lever to OFF. Engage the parking brake. 2. Turn the ignition switch to OFF and remove the key. 3.
  • Page 84 MAINTENANCE INSPECTING FOR A BENT BLADE Perform this inspection prior to attempting any mower deck leveling adjustments. 1. Wearing heavy gloves, position the right (discharge) side blade so it is parallel to the front axle. 2. Measure the height of the right side blade at point B and record this measurement.
  • Page 85 3. Wearing heavy gloves, clean the dirt and grass from the blades and the inside of the mower deck. 4. Hold each blade firmly, or block it with a piece of wood, and use a torque wrench to check bolt torque on the blade bolts. Blade bolts tightening torque: 60 N.m (43.4 ft-lb) BLADE REMOVAL Before attempting to remove and install a blade, be sure you have the...
  • Page 86 MAINTENANCE BLADE SHARPENING A dull blade may be sharpened, but a blade that is worn out, bent, cracked, or otherwise damaged must be replaced. Always use a genuine Honda replacement blade or high quality equivalent. Sharpening Guidelines Maintain the original angle of the blade (about 30’).
  • Page 87: Blade Installation

    Blade Installation Use a genuine Honda replacement blade or high quality equivalent. Clean any dirt and grass from around the blade shaft and inside the deck. Install the blade with the upturned edges of the blade toward the mower deck. Note that the right side blade has a more pronounced lift angle.
  • Page 88: Mower Deck Level Inspection And Adjustment

    ~ MAINTENANCE MOWER DECK LEVEL INSPECTION AND ADJUSTMENT For the best cut quality, the mower deck must sit at a proper angle to the ground. There are two adjustments that can be made to the mower deck. Left to right mower deck leveling adjustment Front to rear mower deck adjustment PREPARATION All adjustments should only be performed after the following steps...
  • Page 89 LEFT-TO-RIGHT LEVELING Inspection 1. Prepare the lawn tractor as previously outlined. Set the height adjustment lever to the number 3 position. Make sure the anti-scalp rollers do not touch the ground. Put on heavy gloves, as you need to rotate the blades.
  • Page 90 MAINTENANCE FRONT-TO-REAR Inspection 1. Prepare the lawn tractor as previously described. Put on heavy gloves when working near the blades. Move the height adjustment lever to 3. 2. Rotate right side blade only, so it is perpendicular to the front axle. 3.
  • Page 91: Belts

    BELTS Your lawn tractor has two belts. The blade belt is used to transfer engine power to the mower deck blades. This is controlled by the PTO clutch lever. The drive belt is used to transfer engine power to the transmission. This is controlled by the clutch pedal. Blade Belt The blade belt should be inspected each time the lawn tractor is used.
  • Page 92 MAINTENANCE Removing the Old Blade Belt 1. Remove the mower deck (page 77). 2. Remove the pulley cover on the left side of the mower deck. p5F-l The PTO clutch arm is under tension You can injure your hands or fingers if they are caught when moving the pulley or clutch arm.
  • Page 93 8. Loosen and remove the bolt on belt guard C. Remove the belt from the right side blade pulley. 9. Loosen and remove the belt on belt guard F. Remove the belt from between the blade brake G and the left side pulley. 10.
  • Page 94 MAINTENANCE Adjusting Blade Belt Tension This procedure should only be performed when a new blade belt is installed. Prepare the lawn tractor before attempting this adjustment: Make sure the mower deck is calibrated for left-to-right leveling and front-to-rear leveling. Make sure the anti-scalp rollers are not touching the ground.
  • Page 95: Drive Belt

    Drive Belt The drive belt should be inspected at the interval specified in the Maintenance Schedule on page 58. INSPECTION Park the lawn tractor on a flat, level surface. Set the parking brake, remove the ignition key and disconnect the spark plug cap. Securely block the front and rear wheels to prevent the lawn tractor from moving.
  • Page 96: Tires And Wheels

    TIRES AND WHEELS Tires should be kept at the proper inflation pressure and periodically inspected for tread wear or damage. Keeping the tire treads clean and free of mud and other debris improves traction and steering control. Tire pressure: Front- .......-... 98 kPa (14 psi) Rear- .
  • Page 97: Front Wheels

    Front Wheels REMOVAL 1. Place the lawn tractor on a flat, level surface, and set the parking brake. Block the rear wheels securely. 2. Lift and securely support the front end of the lawn tractor. Remove the dust cap, then use circlip pliers to remove and discard the old circlip.
  • Page 98: Rear Wheels

    MAINTENANCE Rear Wheels REMOVAL 1. Block the front wheels securely. Lift and securely support the rear end of the lawn tractor. Remove the dust cap, then use circlip pliers to remove and discard the old circlip. 2. Remove the outside flat washer, then rotate the wheel, so the square key on the axle is upright and won’t fall off when you remove the wheel.
  • Page 99: Other Items

    OTHER ITEMS Clutch Pedal Freeplay Inspect and adjust the clutch pedal freeplay at the interval specified in the Maintenance Schedule (page 58). INSPECTION 1. Place a ruler so it is up against the clutch pedal arm. 2. Move the clutch pedal, and measure arm movement until resistance is felt.
  • Page 100: Lubrication Points

    MAINTENANCE Lubrication Points Grease: NGLI #2 Lithium Base EP Lubricate the following grease points. Front grease fittings Blade belt tension arm pivot ?72QAAAAXDR Drive belt tension arm plvot 771 JABAAXDR Rear axle shaft grease fittings ??lDAAAB.CDR Front mower deck pivot points Rear mower deck pivot points 772JACAA.CDR 77’1 DADADCDR...
  • Page 101: Troubleshooting

    This section helps you to identify the problems, their causes and some corrective actions. ENGINE PROBLEMS ............99 DRIVE PROBLEMS .
  • Page 102 TROUBLESHOOTING ENGINE PROBLEMS Starter does not operate Check shift lever position. Check PTO clutch lever position. Safety interlock system operating. No electric current to starter. Engine starts, then stops when operator rises off seat Safety interlock system operating. Possible cause Shift lever not in NEUTRAL.
  • Page 103 Starter operates, but engine will not start Check throttle position. Check fuel delivery to engine. Check fuel condition. Check for spark. TROUBLESHOOTING Possible cause Throttle not in proper position. Fuel valve is OFF. Fuel filter clogged. Stale or old fuel. Spark plug cap off.
  • Page 104 TROUBLESHOOTING Engine has low power Check ground speed. Check mower deck height. Check mower deck. Check air cleaner. Check spark plug. Check engine cooling. Check spark arrester (optional part). Possible cause Fast ground speed when mowing tall grass puts excessive load on ?%‘b% mower deck height for grass puts excessive load on...
  • Page 105 DRIVE PROBLEMS Engine runs, but lawn tractor doesn’t move Check shift lever. Check parking brake. Check pedal(s) position. Check drive belt. VIBRATION Lawn tractor vibrates Check blade belt. TROUBLESHOOTING Possible cause Shift lever still in NEUTRAL. Parking brake lever is engaged.
  • Page 106 TROUBLESHOOTING MOWER DECK PROBLEMS Won’t cut grass Check PTO clutch lever position. Check mower deck height adjustment lever. Check blade belt. Poor cut quality Check throttle position. Check mower deck. Check ground speed. Check mower deck height. Check grass conditions. Check mower deck level.
  • Page 107 Grass not discharging properly Check throttle position. Check mower deck height adjustment lever. Check blade belt. Check grass conditions. Check mowing overlap. Check ground speed. Check blades. Engine stalls when PTO clutch lever is set to ON Check throttle position. Check mower deck.
  • Page 108 TROUBLESHOOTING...
  • Page 109: Storage

    This section explains how to protect your lawn tractor from rust and corrosion, and ensure that it will start easily when you want to use it again. STORAGE PREPARATION Cleaning..Fuel..Engine Oil ... Grease.. Tires.. PLACING IN STORAGE ... REMOVAL FROM STORAGE ...
  • Page 110: Storage Preparation

    STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your lawn tractor trouble free and looking good. The following steps will help to keep rust and corrosion from impairing your lawn tractor’s function and appearance, and will make the engine easier to start when you use the lawn tractor again.
  • Page 111 GRASS BAG (OPTIONAL KIT) Remove the grass bags from the hopper frame, and wash them with a garden hose or pressure washing equipment. Allow the bags to completely dry before storage. After washing the lawn tractor, wipe dry all accessible surfaces. Start the engine outdoors, and let it run until it reaches normal operating temperature to evaporate any water remaining on the engine.
  • Page 112: Fuel

    STORAGE Fuel Gasoline will oxidize and deteriorate in storage. Old gasoline will cause hard starting, and it leaves gum deposits that clog the fuel system. If the gasoline in your lawn tractor deteriorates during storage, you may need to have the carburetor and other fuel system components serviced or replaced.
  • Page 113: Engine Oil

    DRAINING THE FUEL TANK AND CARBURETOR Loosen the carburetor drain screw and turn the fuel valve ON. Gasoline is highly flammable and explosive and you can be burned or seriously injured when handling fuel. Stop engine and keep heat, sparks, and flame away.
  • Page 114: Placing In Storage

    STORAGE PLACING IN STORAGE If your lawn tractor will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well-ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer.
  • Page 115: Removal From Storage

    STORAGE REMOVAL FROM STORAGE I Check your lawn tractor as described in the Before Mowing chapter of this manual. If the fuel was drained during storage preparation, fill the tank with fresh gasoline. If you keep a container of gasoline for refueling, be sure that it contains only fresh gasoline.
  • Page 116 STORAGE...
  • Page 117 This chapter gives dimensions, capacities, and other technical information. LAWN TRACTOR MODEL ... DIMENSIONS, ENGINE DESIGN AND PERFORMANCE.. TRANSMISSION MOWER DECK DESIGN AND PERFORMANCE MAINTENANCE TUNEUP ... MISCELLANEOUS WEIGHTS, AND CAPACITIES ..116 DESIGN AND PERFORMANCE.. SPECIFICATIONS ..116 ..117 ...
  • Page 118: Specifications

    SPECIFICATIONS LAWN TRACTOR MODEL 1 H2013SDA 1 Gear transmission, side-discharge deck, U.S.A. model DIMENSIONS, WEIGHTS, AND CAPACITIES Length Width Height Wheel Base Dry Weight 1 Front Tires Rear Tires Fuel Tank Capacity Engine Oil Capacity ENGINE DESIGN AND PERFORMANCE 1 Engine Model 1 Displacement I Bore and Stroke I Compression Ratio...
  • Page 119: Transmission Design And Performance

    TRANSMISSION DESIGN AND PERFORMANCE Parallel shaft, constant mesh, sliding key Type Five forward and one reverse gear Speed Selections Ground First: Second: Speeds Third: Fourth: Fifth: Reverse: 3.6 km/h (2.2 mph) MOWER DECK DESIGN AND PERFORMANCE Twin blade, belt drive, four-point link, dual anti-scalp Type rollers, side discharge model Size...
  • Page 120: Tuneup

    SPECIFICATIONS TUNEUP [ Spark Plug Gap Engine Idle Speed (PTO clutch lever OFF) Valve Clearance (cold) Other Specifications MISCELLANEOUS Minimum Uncut Grass Diameter (left turn) Brakes Battery Fuse [ 0.7 m 0.8 mm (0.028 e 0.031 inch) 1,750 +200/-O rpm Intake: 0.10 f 0.02 ‘mm Exhaust: 0.15 * 0.02 mm...
  • Page 121: Repair Problem

    This chapter contains additional information, including serial number locations, Honda publications available to you, and tells you how to contact us if you have a question or warranty repair problem. SERIAL NtiMBER LOCATIONS ........120 HONDA PUBLICATIONS Shop Manual .
  • Page 122: Serial Ntimber Locations

    ADDITIONAL INFORMATION SERIAL NUMBER LOCATIONS Your lawn tractor has both a frame [A] and engine [B] serial number; use the following illustrations to locate the numbers when needed. Raise the engine hood to view the frame serial number on the left side of the frame.
  • Page 123: Honda Publications

    HONDA PUBLICATIONS These publications will give you additional information for maintaining and repairing your lawn tractor. You may order them from your Honda lawn tractor dealer. Shop Manual This manual covers complete maintenance and overhaul procedures. It is intended to be used by a skilled technician. Parts Catalog This manual provides complete, illustrated parts lists.
  • Page 124: Customer Service Information

    The Service Manager or General Manager can help. Almost all problems are solved in this way. If you are dissatisfied with the decision made by the dealership’s management, contact the Honda Power Equipment Customer Service Office. You can write: American Honda Power Equipment Division...
  • Page 125 When you write or call, please provide the following information: • Model and serial numbers • Name of the dealer who sold the Honda power equipment to you • Name and address of the dealer who services your equipment •...
  • Page 126: Fuels

    OXYGENATED FUELS Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions.
  • Page 127: Spark Arrester Service (Optional Part)

    ADDITIONAL INFORMATION SPARK ARRESTER SERVICE (OPTIONAL PART) The spark arrester is not standard on your lawn tractor, but may be required for legal operation in some areas. If a spark arrester is installed on your lawn tractor, it should be inspected, cleaned and replaced if necessary.
  • Page 128: Index

    air cleaner cleaning ..........62 inspection .
  • Page 129 INDEX engine ... 61 ignition switch description ..14 jack points ... 94 lawn check before mowing..20 lawn tractor check before operation..21 problems..103 leaves mowing ... 44 lifting points ... 94 loading preparation ...
  • Page 130 recommended types ..66 specifications ..116 speed adjusting ground speed ..34 best formowing ..43 steering ..33 stopping the blades ..36 the lawn tractor..37 storage fuel considerations..preparation..106 removal from..113 throttle description .
  • Page 132 Fuel Capacity Engine Oil Type Capacity Spark Plug Type Electrode Gap Torque Blade Bolt Carburetor Idle Speed (PTO clutch lever OFF) Tires Front Rear Before Each Use Maintenance First 20 Hours Subsequent Unleaded gasoline with a pump octane rating of 88 or higher 5.3 6 (113 U.S.

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