Harman P61A Freestanding Pellet Stove Installation & Operating Manual
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Harman P61A Freestanding Pellet Stove Installation & Operating Manual

P61a freestanding pellet stove
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NOTICE: SAVE THESE INSTRUCTIONS
Model(s):
P61A Freestanding Pellet Stove
P61A
Use & Care Video
Please read this entire Manual beFore You install and use Your new rooM heater. Failure to
Follow instructions MaY result in ProPertY daMage, bodilY injurY, or even death.
For use in the u.s. and canada. suitable For installation in Mobile hoMes.
iF this harMan stove is not ProPerlY installed, a house Fire MaY result. For Your saFetY, Follow
installation directions. do not use MakeshiFt coMProMises.
contact local building or Fire oFFicials about restrictions and installation insPection
reQuireMents in Your area.
contact Your local authoritY (such as MuniciPal building dePartMent, Fire dePartMent, Fire
Prevention bureau, etc.) to deterMine the need For a PerMit.
cette guide d'utilisation est disPonible en Francais. chez votre concessionnaire de harMan®.
installation & operating Manual

saFetY notice

save these instructions.
!
hot surFaces!
Glass and other surfaces are hot during
operation and cool down.
hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
stove.
• Alert children and adults to hazards of high temperatures.
high temperatures may ignite clothing or other
flammable materials.
• Keep clothing, furniture, draperies and other flammable
materials away.
To obtain a French translation of this manual, please
contact your dealer or visit www.harmanstoves.com
Pour obtenir une traduction française de ce manuel, s'il
vous plaît contacter votre revendeur ou visitez www.
harmanstoves.com
Contact your local dealer with questions on installation,
operation or service.
WARNING
note
3-90-05822R29_10/13

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  • Page 1: Safety Notice

    Follow instructions MaY result in ProPertY daMage, bodilY injurY, or even death. For use in the u.s. and canada. suitable For installation in Mobile hoMes. iF this harMan stove is not ProPerlY installed, a house Fire MaY result. For Your saFetY, Follow installation directions. do not use MakeshiFt coMProMises.
  • Page 2 4-3/8" 9"(228mm) 13”(330mm) 3-90-05822R29_10/13 P61A Pellet Stove...

  • Page 3: Table Of Contents

    table of contents Safety Information Installation Venting ESP Control Automatic Operation Manual Operation Low Draft Voltage Adjustment Division of Hearth & Home Technologies Maintenance 352 Mountain House Road Halifax, PA 17032 Troubleshooting Fuel Specifications Listed by: oMni-Test Laboratories, Inc. Mixing Corn with Pellets Report #: 135-S-22-4, 135-S-22b-6.2 Meets requirements of: ASTM E 1509-04, ULC/ORD-C1482- Power Failure / Back-up M1990, ULC-S627-00 This appliance is also approved for installation into a shop. Options Wiring Diagram Specifications Warranty Service Parts  = contains updated information  P61A Pellet Stove 3-90-05822R29_10/13...
  • Page 4 Floor, or a ceiling. installation and rePair oF this harMan stove should be done bY a QualiFied service caution Person. we recoMMend that the stove...
  • Page 5 assembly and installation unpacking The P61A is bolted (1/4 x 1" hex head bolts) to the skid to prevent movement during shipping. To free the stove from the skid you must remove the hold- down bolts in the rear of the pedestal base. removing rear cover panels The rear cover panels are secured to the stove with three bolts each. Two of the bolts need only be loosened, not removed, to remove the panels. It is recommended that the rear covers are installed after the unit is in place and the vent pipe is installed, to prevent contact with hot or moving parts. Firebrick Install the three firebricks vertically on the angle bracket above the burnpot. Flame guide Install the cast iron flame guide on top of the burn pot. Make sure that the flame guide is fully seated on the vertical sides Shipping Bolts...

  • Page 6: Installation

    installation installing Alternate floor protector Place the stove on a noncombustible floor or on a floor protector d i m e n s i o n m a y b e u s e d as long as they satisfy the that extends a minimum of 6 inches to the front, (measured from 9"(228mm)- measurement requirements shown below. the glass) 6 inches to the sides and 1 inch to the rear of the 13"(330mm) Minumum size floor protection hopper. It is also recommended that floor protection be installed...

  • Page 7: Venting

    venting requirements for terminating the venting H. A vent must not be installed within 3 feet (90 cm) above a gas meter/regulator assembly when measured from the WARNING: Venting terminals must not be recessed into a horizontal center-line of the regulator. wall or siding. I. The clearance to service regulator vent outlet must be a note: Only approved pellet vent pipe, wall pass-throughs, minimum of 6 feet. and fire stops should be used when venting through combustible materials. J. The clearance to a non-mechanical air supply inlet to the building or the combustion air inlet to any other appliance note: Always take into consideration the effects of the must be a minimum of 48”. prevailing wind direction or other wind currents that may cause flyash and/or smoke when placing the termination of K. The clearance to a mechanical air supply inlet must be a the vent.
  • Page 8 Pelletvent Pro harman adapter Part #3PvP-adhb and Pelletvent Pro harman adapter increaser Part #3PvP-X4adhb are highly recommended to be installed on the starter collar to insure a proper pipe connection to the unit.
  • Page 9 Direct Vent Wall Passthrough Kit 1-10-08542 should be used to keep birds, rodents, etc.out of (part #1-00-677177) the pipe unless the Harman wall passthrough is being used. direct vent wall Passthrough The Harman Direct Vent Wall Passthrough (Part # 1-00- 677177) makes installing your Harman Pellet Stove with outside air easier. It combines the needed wall protection for the venting, with a source of intake air for combustion. It is made to fit walls from 4 1/2" to 10 1/8" thick with a single square opening in the wall of 6-1/2 inches.
  • Page 10 venting #1 Preferred method This method provides excellent venting for normal operation and allows the stove to be installed closest to the wall. Two inches from the wall is safe; however, four inches allows better access to remove the rear panel. The vertical portion of the vent should be three to five feet high. This vertical section will help provide natural draft in the event of a power failure. note: do not place joints within wall pass-throughs. 3 ft. combustibles 3 ft. Fig. 8 to combustibles #2 Preferred method This method also provides excellent venting for normal operation but requires the stove to be installed farther from the wall. The vertical portion of the vent should be three to five feet high and at least three inches from a combustible...
  • Page 11 venting #4 installing into an existing chimney This method provides excellent venting for normal operation. This method also provides natural draft in the event of a power failure. If the chimney condition is questionable* you may want to install a liner as in method #7. In some places in the US and Canada it is required that the vent pipe extend all the way to the top of the chimney. *The chimney should be inspected and cleaned before installing your stove. If you discover that the chimney does not have a clay tile liner or has cracks or flaking of the tile liner you will need to install a stainless steel liner within the chimney. In most cases the inside diameter of this liner should be 4". Either flexible or rigid liner may be used for this purpose. Refer to Method 6 & 7.
  • Page 12 venting #6 Installing into an existing fireplace chimney This method provides excellent venting for normal operation. This method also provides natural draft in the event of a power failure. In some places in the US and Canada it is required that the vent pipe extend all the way to the top of the chimney. The pipe or liner inside the chimney should be 4" diameter. In this method a cap should also be installed on the chimney to keep out rain. Be sure to use approved pellet vent pipe fittings. Seal pipe joints with silicone or aluminum tape in addition to the sealing system used by the manufacturer. Pipe size should be increased to 4" using this method. Fig. 12 #7 installing into an existing chimney This method provides excellent venting for normal operation.
  • Page 13 venting Storm collar Flashing 1" min. 1" min. 1" min. PL vent manufacturer's firestop spacer and support No insulation or Minimum flue vent configuration other combustible It is recommended that outside materials are air be installed with this venting allowed within configuration to reduce smoke 1"...

  • Page 14: Esp Control

    Requires special DDM Room Temp Mode, Stove Temp Fahrenheit. It also allows you to adjust the stove monitor supplied to Harman Mode, or OFF. Also allows you to temperature while in Stove Temp Mode using the inner Dealers exclusively.

  • Page 15: Automatic Operation

    Mode: This setting, see above, will produce the stove will automatically adjust heat output, but the stove a room temperature of 70 degrees with the distribution blower at will not automatically shut down if no heat is required. Instead medium speed. it will go to its lowest setting and remain there. The Manual position on the igniter toggle switch lets you light the stove caution: manually, should the igniter fail for any reason. Secondly if DO not CONNECT TO ANY AIR DISTRIBUTION DUCT you are using the Harman battery back up system, the Manual OR SYSTEM. setting will prevent the stove from turning off and on during a power failure, which would drain the back up battery, and DO not BURN GARBAGE OR FLAMMABLE FLUIDS possibly cause damage to the back-up or the stove. SUCH AS GASOLINE, NAPTHA, OR ENGINE OIL. In the Room Temperature Mode, the distribution blower speed can be increased or decreased by adjusting the Room Temp/ HOT WHILE IN OPERATION. KEEP CHILDREN, Off/Stove Temp dial between L and H. As output of the stove CLOTHING, AND FURNITURE AWAY. CONTACT MAY...
  • Page 16 autoMatic ignition/oPeration stove temperature Mode shut down Procedure In the Stove Temperature Mode and with the igniter toggle The best way to shut down the stove is to simply let it switch in the Auto position, the stove will light automatically run out of pellets. The stove will shut down automatically. and can be adjusted to the desired setting using the same Alternatively, you can turn the Mode Selector to “off”. This temperature control dial as is used in the Room Temperature will cause the fire to gradually die down and go out. The fire Mode. The heat output and fuel consumption will remain will not go out immediately and may take more than an hour constant regardless of room temperature. The settings from to fully shut down.
  • Page 17 autoMatic start uP starting First Fire igniter switch to "auto" (up position) Make sure the unit is plugged into a 120 VAC, 60 HZ electrical source. The power light should be the only light lit. notice: be sure there is no unburned fuel or other Fig. 17 See Hint #7. combustibles in the ash pan prior to lighting. Flame Guide 1" 1. turn Mode selector to "oFF".

  • Page 18: Manual Operation

    Manual ignition/oPeration The P61A Pellet Stove is capable of manual operation. This also allows the operator to manually control operation during an emergency (i.e. igniter failure, when using a 502H battery backup, as opposed to the 512H, or when using certain generators.) The unit can be switched between "AUTO" and "MANUAL" at any time during operation. note: when starting the unit in the "auto" mode and switching to "Manual", the ignition cycle must be Room Temperature Mode: This allowed to begin prior to making the switch. setting, see below, will produce a room temperature of 70 degrees igniter switch to "Manual"...
  • Page 19 Manual start uP starting First Fire igniter switch to "Manual" (down position) Fig. 20 Make sure the unit is plugged into a 120 VAC, 60 HZ electrical source. The power light should be the only light lit. notice: be sure there is no unburned fuel or other combustibles in the ash pan prior to lighting. Fig. 19 See Hint #7. 1. turn Feed adjuster to desired feed rate. No. 4 is 1"...

  • Page 20: Low Draft Voltage Adjustment

    low draft voltage adjustment Combustion Motor Speed Control Low draft only set point. The small straight screwdriver slot is plastic; therefore, the unit can be adjusted while in operation. Draft Meter bolt hole location The draft test hole is under the left rear corner of the firebox.

  • Page 21: Maintenance

    Whenever wood is burned slowly, the potential exists for creosote to form in the venting. The chimney or venting system should be inspected periodically throughout the heating season to determine if a creosote buildup has occurred. If a significant layer of creosote has accumulated (3mm or more), it should be removed to reduce the risk of a chimney fire. A professional chimney sweep is recommended, since they would normally have the correct equipment to ensure proper creosote removal. If you experience a fire in the venting system, turn the stove to "OFF" to allow the unit to shut down. Call the fire department, and be sure everyone is out of the residence. Before re-using the appliance, have it, and the venting system thoroughly inspected and replace any damaged components. The glass in your Harman stove is a special 5mm ceramic glass. • Do not abuse the glass by striking or slamming Glass Retainers and screws the door. •...
  • Page 22 Maintenance scraping the burn pot: Whenever adding fuel to the hopper, take the time and scrape the grate surface of the burnpot, using the scraper tool provided. This can be done while a fire is burning. Wearing heat resistant gloves, open the firebox door. Scrape any accumulated ashes from in front of the fire, into the ash pan. Now, scrape under the fire, in a downward direction, to loosen any carbon deposits. Do not scrape the fire out of the pot. Whatever you loosen will be pushed out with the flow of new fuel into the pot. (Fig.33) ash removal Due to potential high temperatures, it is recommended that the stove be out and cool prior to removing the ash pan. Open the front door and grasp the ash pan by the handle.
  • Page 23 Maintenance 6. Remove the ash pan and properly dispose of the ashes. 7. Remove combustion blower cover by turning the blower cover latch vertical, see Fig.26. Sliding the cover out of the slot on the left. This will expose the combustion blower wheel and flue outlet, Fig.27. 8. Clean the combustion blower wheel with a brush and a Burn pot Clean-out vacuum cleaner. Note: Do not use a household vacuum plate to clean the stove. We recommend that you use a shop vacuum that is equipped with a fine dust filter called a HEPA filter or a vacuum specially made for ashes and soot. using a vacuum which is not equipped with a Fig.
  • Page 24 Maintenance - burn Pot burn Pot cleaning and Maintenance 1. Scrape the top holed surface and sides of the burn pot.(Fig 33) It is not necessary to completely remove all material from the burn pot. The excess will be pushed out during the next use. DANGER Disconnect electrical power to the unit before removing cover. 2. Loosen the (2) wing thumb screws on the lower front angle of the burn pot. (Fig. 34) 3. Lift off the clean-out cover (Fig.35) to open the bottom clean-out chamber. (Fig.36) Loosen wing screws Fig.

  • Page 25: Safety Features

    Maintenance - cleaning the Feeder body Pellet fines may accumulate in the feeder body over a period of time; therefore, a yearly inspection and cleaning of this area must be performed. To clean out fines: 5/16" Hex Head 1. Remove the rear cover panels. Screws (2 on 5/16" Hex Head each side) Screws (2 on each side) DANGER Disconnect electrical power to the unit before removing cover. 2. Remove wing nut and feeder cover on the side of the feeder.

  • Page 26: Troubleshooting

    trouble-shooting stove does not Feed sMoke is visible coMing out oF vent 1. No fuel in hopper. 1. Air-fuel ratio is too rich. 2. Firebox draft may be too low for sensing switch in feeder a. Feed rate too high. circuit to operate. check for closed doors, loose or b. Draft too low caused by a gasket leak. missing gasket on doors or hopper lid. low heat outPut 3. Feed motor will not run until the ESP control senses a 1. Feed rate too low certain temperature. Maybe you did not put enough fuel 2. Draft too low because of gasket leak. or starting gel in the burn pot before manually lighting 3. Poor quality or damp pellets the fire. 4. Combination of 1 and 2. 4. Restriction in the hopper or feeder. Remove all fuel and examine. Clear the obstruction. helpful hints 5. Feed motor has failed.

  • Page 27: Fuel Specifications

    Fuel Specifications Fuel and Fuel storage Size Pellet fuel quality can fluctuate from manufacturer to • Pellets are either 1/4 inch or 5/16 inch (6-8mm) in manufacturer, and even from bag to bag. diameter Hearth & Home Technologies recommends using only • Length should be no more than 1-1/2 inches (38mm) fuel that is certified by the Pellet Fuels Institute (PFI). • Pellet length can vary from lot to lot from the same Fuel Material manufacturer •...
  • Page 28 Addendum for Burning Corn and Pellet Fuel Mixture Harman pellet burning, free-standing stoves and inserts have been tested to ASTM E1509 for burning shelled corn in a mixture with wood pellets. The listing approves up to a 50% corn and 50% pellet mixture. Different mixtures of corn will have distinctively different burn characteristics depending upon moisture content and variety.
  • Page 29 Contact your dealer if you have questions about UPS compatibility with your appliance. Harman® Surefire 512H Battery Back-up The 512H connects to a 12 volt deep cycle battery that will run your appliance for up to eight (8) hours. It includes a trickle charge feature that keeps your battery charged when power is available.

  • Page 30: Options

    options side heat shields direct vent wall Passthrough kit Side heat shields are available to reduce the clearance to You may choose to use the optional Direct Vent Wall combustible materials. Passthrough Kit (part #1-00-677177) which incorporates Part #1-00-08631 venting passthrough and outside air into one component. hopper extension -Part #1-00-08636 decorative slate options The hopper extension allows you to put more pellet fuel The decorative slate tiles measure 11.938" x 5.938". The in the hopper which extends the burn time on one load of tile/slate frame is not necessary to hold the tile in place on...

  • Page 31: Wiring Diagram

    HARMAN P43/P61A/P68 PELLET STOVE WIRING DIAGRAM MALE/FEMALE CONNECTIONS BROWN WHITE GREEN WIRE IS GROUND REMOTE SENSOR PORTS 6 AMP GLASS FUSE BONDED TO STOVE BODY CONTROL GREEN BOARD WHITE BLUE ESP PROBE TWISTED WIRE MALE/FEMALE CONNECTIONS LOW PRESSURE SWITCH N.O.

  • Page 32: Warranty

    hearth & home technologies liMited liFetiMe warrantY Hearth & Home Technologies, on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer. warrantY coverage: HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered compo- nents manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty is subject to conditions, exclusions and limitations as described below. warrantY Period: Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for parts and labor for covered components is produced in the following table. The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions. Warranty Period HHT Manufactured Appliances and Venting Components Covered Parts Labor Wood Pellet Coal Electric Venting Wood All parts and material except as covered by Conditions, 1 Year...
  • Page 33 warrantY conditions: • This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of HHT authorized dealers is available on the HHT branded websites. • This warranty is only valid while the HHT appliance remains at the site of original installation. • This warranty is only valid in the country in which the HHT authorized dealer or distributor that sold the appliance resides. • Contact your installing dealer for warranty service. If the installing dealer is unable to provide necessary parts, contact the nearest HHT authorized dealer or supplier. Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the product. • Check with your dealer in advance for any costs to you when arranging a warranty call. Travel and shipping charges for parts are not covered by this warranty. warrantY eXclusions: This warranty does not cover the following: • Changes in surface finishes as a result of normal use. As a heating appliance, some changes in color of interior and exterior surface finishes may occur. This is not a flaw and is not covered under warranty. • Damage to printed, plated, or enameled surfaces caused by fingerprints, accidents, misuse, scratches, melted items, or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes. • Repair or replacement of parts that are subject to normal wear and tear during the warranty period. These parts include: paint, wood, pellet and coal gaskets, firebricks, grates, flame guides, batteries and the discoloration of glass. • Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and com- plaints related to this noise are not covered by this warranty. • Damages resulting from: (1) failure to install, operate, or maintain the appliance in accordance with the installation instructions, operating instructions, and listing agent identification label furnished with the appliance; (2) failure to install the appliance in accordance with local building codes; (3) shipping or improper handling; (4) improper opera- tion, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or improperly/ incorrectly performed repairs; (5) environmental conditions, inadequate ventilation, negative pressure, or drafting caused by tightly sealed constructions, insufficient make-up air supply, or handling devices such as exhaust fans or forced air furnaces or other such causes; (6) use of fuels other than those specified in the operating instructions; (7) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; (8) modification of the appliance not expressly authorized and approved by HHT in writing;...
  • Page 34 P61a Pellet service Parts steel Pellet stove beginning Manufacturing date: n/a ending Manufacturing date: active 1-90-05801-1 (black) retired units 1-90-05801-2 (charcoal) (june 2011) 1-90-05801-5 (honey glo) (june 2009) 1-90-05801-3 (goldenfi re) (june 2011) 1-90-05801-10 (Mojave red) (jan 2010) 1-90-05801-4 (Metallic blue) (jan 2010) 1-90-05801-12 (Forest green) (jan 2010) 2 &...

  • Page 35: Service Parts

    P61a Pellet service Parts beginning Manufacturing date: n/a ending Manufacturing date: active #2 Pre serial number 008085092 Feeder assembly 2.12 2.11 2.10 IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or distributor. stocked hearth and home technologies does not sell directly to consumers. Provide model number and serial number when requesting service parts from your dealer or distributor. at depot iteM description coMMents Part nuMber Feeder Assembly Pre 008085092...
  • Page 36 P61a Pellet service Parts beginning Manufacturing date: n/a ending Manufacturing date: active #3 Post serial number 008085803 Feeder assembly 3.12 3.15 3.16 3.14 3.13 3.11 3.10 IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or distributor. stocked hearth and home technologies does not sell directly to consumers. Provide model number and serial number when requesting service parts from your dealer or distributor. at depot iteM description coMMents...
  • Page 37 P61a Pellet service Parts beginning Manufacturing date: n/a ending Manufacturing date: active IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or distributor. stocked hearth and home technologies does not sell directly to consumers. Provide model number and serial number when requesting service parts from your dealer or distributor. at depot iteM description coMMents Part nuMber Flue Tail Pipe 3-00-247237 Auger Motor Cover 2-00-06470P Auger Motor Shield 2-00-06467P Differential Switch 3-20-6866 Distribution Blower 3-21-33647 Combustion Motor...
  • Page 38 P61a Pellet service Parts beginning Manufacturing date: n/a ending Manufacturing date: active IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or distributor. hearth and stocked home technologies does not sell directly to consumers. Provide model number and serial number when requesting service parts from your dealer or distributor. at depot iteM description coMMents Part nuMber Cradle Assembly Igniter Holder, Cradle, & fl at Bottom 3 sets 1-00-06620 Diagnostic Display Module 3-20-05401 DDM Replacement Cable 1-00-05402 Disconnect, Female...
  • Page 39 service & Maintenance log Date Of Service Performed By Description Of Service P61A Pellet Stove 3-90-05822R29_10/13...

  • Page 40: 3-90-05822R29_10/13

    service & Maintenance log Date Of Service Performed By Description Of Service 3-90-05822R29_10/13 P61A Pellet Stove...
  • Page 41 notes P61A Pellet Stove 3-90-05822R29_10/13...
  • Page 42 At Harman, we build each product to a standard, not a price. This powerful heating appliance boasts uncompromising attention to detail and helps preserve our planet by using environmentally responsible fuels. (Signature of Boxer) Your premium quality hearth product designed and assembled by the experienced and skilled members at Harman in Halifax, PA, USA.

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