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This product may be covered by one or more of the following patents:
(United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356,
5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112,
5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698,
6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441,
6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408,
2313972; (Australia) 543790; 586383; 780250, 780403, 1418504; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents
pending.
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11
Installation & Operation
Instructions
MODEL: Dakota-AU
Australian Gas Association
Certification Number: 7145
This manual must be used for installation and retained
by homeowner for operation and maintenance.
1
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Table of Contents
Related Manuals for Outdoor Lifestyles DAKOTA-AU
Summary of Contents for Outdoor Lifestyles DAKOTA-AU
- Page 1 Installation & Operation Instructions MODEL: Dakota-AU Australian Gas Association Certification Number: 7145 This manual must be used for installation and retained by homeowner for operation and maintenance. This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 543790; 586383; 780250, 780403, 1418504; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending. Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11...
- Page 2 As the owner of a new fireplace, you’ll want to read and care- Outdoor Lifestyles family of fireplace products! fully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings. This owner’s manual should be retained for future reference. We suggest you keep it with your other important documents and product manuals. Homeowner Reference Information We recommend that you record the following pertinent information about your fireplace: Model Name: Date purchased/installed: Serial Number: Location on fireplace: Dealership purchased from: Dealer phone: Notes: Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11...
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Page 3: Table Of Contents
C. Warranty ........30 D. Contact Information ......32 Note: An arrow ( ) found in the text signifies change in content. Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11... -
Page 4: Listing And Code Approvals
Listing and Code Approvals A. Fireplace Certification MODEL DAKOTA-AU IS AUSTRALIAN GAS AS- The Hearth & Home Technologies Inc. warranty will be void- ed by, and Hearth & Home Technologies Inc. disclaims any SOCIATION APPROVED FOR NATURAL GAS responsibility for the following actions: OR PROPANE AS AN OUTDOOR FIREPLACE. • Installation of any damaged heater system component. Refer to the appliance data plates for gas consumptions and • Modification of the heater or installation other than as pressures. -
Page 5: Framing And Clearances
...then this surface must be an exterior wall system. 1.47 M 2.08 M 629 mm 1.22 m 1.25 m 13 mm 38 mm Figure 3.1 Fireplace Locations This appliance shall be used in an above ground open-air situation with natural ventilation, without stagnant areas, where gas leakage and products of combustion are rapidly dispersed by wind and natural convection. Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11... -
Page 6: Clearances
0 mm to level 2.13 m of standoffs to ceiling 38 mm 13 mm Drywall (if used) 0 mm Combustible flooring may be installed next to the front of the appliance. 914 mm 0 mm Figure 3.2 Framing Dimensions Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11... -
Page 7: Outdoor Enclosure Options
Both ends open unrestricted Figure 3.7 More than Two Walls A partial enclosure that includes an overhead cover and no more than two walls. Figure 3.5 Two Walls and a Roof Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11... -
Page 8: Fireplace Preparation
Open Open covered with non-combustible material or removed and replaced with non-combustible material. Figure 4.1 Door Operation Save logs and locking screw, to complete installation. CAUTION Do NOT notch into the framing around the fireplace spacers. Figure 4.2 Proper Positioning, Leveling and Securing of a Fire- place Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11... -
Page 9: Gas Information
• Check all fittings and connections. above 60 mbar. • Do not use open flame. • Close the manual shutoff valve BEFORE pressure testing gas line at test pressures • After the gas line installation is complete, all connections must be tightened and equal to or less than 60 mbar. checked for leaks with a commercially available, non-corrosive leak check solution. Be sure to rinse off all leak check solution following testing. Fittings and connections may have loosened during shipping and handling. Table 5.1 Natural Gas Propane Supply Pressure 1.13 kPa 2.75 kPa Outlet Pressure .75 kPa 2.40 kPa Burner Injector DMS 25 DMS 44 Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11... -
Page 10: Electrical Information
IGNITION MODULE CONTROL ANT. 6VDC ON/OFF WALL SWITCH IGNITION MODULE (6V) BATTERY PORT (4 AA BATTERIES) THERMOCOUPLE BLOCK (CONNECTED TO ON/OFF BACK OF VALVE) SWITCH VALVE PILOT GAS LINE CONNECTED TO BACK OF VALVE Figure 6.1 Electronic Ignition Wiring Diagram Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11... -
Page 11: Finishing
Finishing A. Mantel Projections Figure 7.1 shows the minimum vertical dimension of fireplace mantels or other combustible projections above the top front edge of the fireplace. Overhang 305 mm max. combustible 2.13 m mantel depth minimum ceiling height Then B must If A is: be at least: 152 mm - 914 mm 660 mm 915 mm or more 457 mm Figure 7.1 Clearances to Combustible Mantels or other Combustibles above Fireplace Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11... -
Page 12: Facing Material
• Seal joints between the finished wall and fireplace top and sides using only a 150° C minimum sealant. Upper front can be covered Finish wall material with non-combustible material may be combustible, or removed and replaced with top & sides. non-combustible material. 0 mm. 0 mm. 0 mm. Sealant Material Figure 7.2 Non-combustible Facing Diagram Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11... -
Page 13: Fireplace Setup
Figure 8.1 Back Legs in Grate Brackets (front view) Ensure grate assembly is over burner assembly, centered from left to right, and back legs are in grate brackets. C. Positioning the Logs See Section 12.B. for log descriptions and illustrations. Figure 8.3 Right Rear Log (SRV720) (front view) Figure 8.4 Top view Place right rear log on the grate against the fireplace right side wall, so that its right end sits in the bracket opening. Figure 8.5 Left Rear Log (SRV728) (front view) Figure 8.6 Top view Place the left rear log on the grate against the left wall and rest it on the right rear log. Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11... - Page 14 Figure 8.7 Left Side Log (SRV723) (front view) Figure 8.8 Top view Place the fork of log onto the left front bar and rest its back on left rear log. Figure 8.9 Front Log (SRV727) (front view) Figure 8.10 Top view Place front log in front of the main grate with its left end resting on left side log as shown. Figure 8.11 Front Left Log (SRV722) (front view) Figure 8.12 Top view Place front left log between locating bars so it rests against left side log and on top of front log. Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11...
- Page 15 Figure 8.13 Front Right Log (SRV724) (front view) Figure 8.14 Top view Place right center log between the 4th and 5th vertical bars on the log grate, resting the back on right rear log. Figure 8.15 Right Side Log (SRV740) (front view) Figure 8.16 Top view Place right side log against the rightmost front grate bar and rest its rear on right rear log, angled towards the corner as shown. Figure 8.18 Top view Figure 8.17 Right Front Corner Log (SRV742) (front view) Place right front corner log between the right side wall and right side grate bar as shown. Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11...
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Page 16: Placing Lava Rock
• Do NOT strike, slam or scratch glass. • Do NOT operate fireplace with glass door removed, cracked, broken or scratched. • Replace glass door assembly as a complete assembly. • The glass doors are included with and pre-installed in the fireplace. • To adjust doors (door lock screw must be removed, see Section 4.A. and Figure 8.20), open them and loosen screws on top and bottom pivot pins. Slide each door as necessary and tighten screws. • To adjust handle, loosen screws to move handles as necessary and tighten screws. Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11... -
Page 17: Operating Instructions
APPLIANCE. • DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THE APPLIANCE. • DO NOT SPRAY AEROSOLS IN THE VICINITY OF THE APPLIANCE WHILE IT IS IN OPERATION. • TO BE INSTALLED ONLY BY AN AUTHORIZED PERSON. • THIS APPLIANCE SHALL NOT BE INSTALLED OR USED INDOORS. • THE GUARD IS FITTED TO THIS APPLIANCE TO REDUCE THE RISK OF FIRE OR INJURY FROM BURNS, AND NO PART OF IT SHOULD BE REMOVED. • Certain materials, when stored near the appliance, will be subjected to radiant heat and could be damaged. Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11... -
Page 18: Lighting The Fireplace
NOT FOR USE TO TURN OFF tained in accordance with the man- WITH SOLID FUEL ufacturer’s instructions, this product GAS TO FIREPLACE could expose you to substances in fuel or fuel combustion. For use with natural or propane gases. 1. Push the ‘OFF’ button on remote. Keep burner and control compart- ment clean. See installation and 2. Remove batteries from receiver. operating instructions accompanying fireplace. Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11... -
Page 19: After The Fireplace Is Lit
Fire Risk Keep combustible materials, gasoline and other flammable vapors and liquids clear of fireplace. • Do NOT store flammable materials in the vicinity of the fireplace. • Do NOT use gasoline, lantern fuel, kerosene, charcoal lighter fluid or similar liquids in this fireplace. Combustible materials may ignite. E. Frequently Asked Questions Issue Solution This is a result of gas combustion and temperature variations. As the fireplace warms, this condensation will Condensation on the glass disappear. This is a result of normal operation and the flames will begin to yellow as the fireplace is allowed to burn for 20 Blue flames to 40 minutes. When first operated, this fireplace may release an odor for the first several hours. This is caused by the curing of Odor from fireplace the paint and the burning off of any oils remaining from manufacturing. Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound Metallic noise produced by a furnace or heating duct. This noise does not affect the operation or longevity of the fireplace. Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11... -
Page 20: Maintaining And Servicing The Fireplace
• A i r p a s s a g e w a y s , g r i l l e s , c o n t r o l compartment. • Burner, burner ports. Risk of: • Fire • Delayed ignition or explosion • Exposure to combustion fumes • Odors Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11... -
Page 21: Valve Access And Service
Reverse these steps to Figure 10.2 Remove Pilot Shield reassemble before log positioning. • Use a phillips screwdriver to remove the two screws Note: Pressure tap screws must be re-tightened. securing the refractory retaining strip. Remove the refractory side panel and set aside. Figure 10.6 Connect Manometer Figure 10.3 Loosen Refractory Retaining Strip Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11... -
Page 22: Battery Replacement
B. Battery Replacement • Remove switch cover plate from the control box. • Slide access panel. Ensure ground wire is attached to valve or metal fireplace chassis. Ground Wire Control Access Panel Batteries Switch Cover Plate Figure 10.7 • Replace four AA batteries. • Replace access panel and switch cover plate. Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11... -
Page 23: Maintenance And Service Tasks
Vacuum and wipe out dust, cobwebs and debris. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided. Valve compartment 2 Remove any foreign objects. 3 Verify unobstructed air circulation. 1 Inspect for broken, damaged or missing logs. Replace as necessary. Logs 2 Verify correct log placement and no flame impingement causing sooting. Correct as necessary. 1 Verify burner is properly secured and aligned with pilot or igniter. 2 Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary. 3 Check for smooth lighting and ignition carryover to all ports. Verify there is no ignition delay. 4 Inspect for lifting or other flame problems. Burner ignition and 5 Verify air shutter is clear of dust and debris. operation 6 Inspect orifice for soot, dirt or corrosion. 7 Verify manifold and inlet pressures. Adjust regulator as required. 8 Inspect pilot flame strength. Clean or replace orifice as necessary. 9 Verify millivolt output. Replace as necessary. 1 Verify operation of remote. Remote controls 2 Replace battery in remote transmitters and batteries powering receivers. 3 If fireplace will not be used for a long period of time, verify batteries have been removed. Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11... -
Page 24: Troubleshooting
Low inlet pressure to Confirm sufficient inlet pressure to the valve. Adjust or replace inlet regulator if off after 10...60 seconds. valve. necessary. Valve does not work manually. Valve. Replace valve. Do not overtighten the thermocouple interrupter. 3 short beeps while the motor Batteries are low. Replace batteries - quality alkaline recommended. WARNING: Creating an turns. electrical short between the batteries/battery box and metal parts of the appliance may render the receiver inoperable. Pilot flame lights but there is Manual override knob Turn Manual override knob to ON position. no main gas flow. (if equipped) is in MAN position. Valve turned down to pilot Turn flame to high fire by pressing up button on remote handset. flow. Low inlet pressure to Confirm sufficient inlet pressure to the valve. Adjust or replace inlet regulator if valve. necessary. Valve. Replace valve. Pilot sparks, but pilot will not Correct gas supply. Verify that incoming gas line ball valve is “open”. Verify that inlet pressure reading light. is within acceptable limits, inlet pressure must not exceed 50 mbar. Ignitor gap is too large. Verify that spark gap from ignitor to pilot hood is .43 cm. Module is not grounded. Verify control box is securely grounded to metal chassis of fireplace. Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11... -
Page 25: Reference Materials
Reference Materials A. Fireplace Dimension Diagram Dimensions are actual fireplace dimensions. Use for reference only. For framing dimensions and clearances refer to Sec- tion 3. 787 mm 591 mm 16 mm 1.12 m 943 mm 587 mm 268 mm 204 mm 1.07 m 171 mm 396 mm 1.22 m Figure 12.1 Fireplace Dimensions Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11... -
Page 26: Service Parts List
B. Service Parts List DAK-N-AU, DAK-P-AU Service Parts Beginning Manufacturing Date: June 2007 42” Dakota - Outdoor Gas Fireplace Ending Manufacturing Date: Active Part number list on following page. Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11... - Page 27 Qty. 2 Req. 4021-345 Pivot Pin, Right Bottom 4036-115 Door Handle 4021-350 Right Side Refractory 4036-145 Back Refractory 28394 Back Refractory Bracket 4036-121 Side Refractory Cover Qty. 2 Req. 4036-133 Left Side Refractory 4036-146 Hearth Refractory 4036-740 Grate 4036-067 Grate Retainer Clip Qty. 2 Req. 28062 Lava Rock 4021-296 Remote Control REM-OUT-CE Conversion Kit N to P N2P-DAK-AU Conversion Kit P to N P2N-DAK-AU Pilot Orifice N 2098-518 Pilot Orifice L 2098-512 Installation Instructions/Owner’s Manual 4036-914 Additional service part numbers appear on following page. Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11...
- Page 28 Burner Tube N 4036-187 27.2 Burner Tube P 4036-188 27.3 Burner Tube Bracket 4036-189 27.4 Air Shutter 4036-194 27.5 Pilot Shield 4036-248 Control Box Assembly 28.1 Control Box Cover Plate 2097-133 28.2 Control Box Gasket 4021-387 28.3 Clamping Bracket 2097-132 28.4 Module 2097-142 28.5 Control Cable, Thermocouple block to Module 2097-148 28.6 Control Cable, Valve to Module 2097-143 28.7 Ground Wire 4021-399 Additional service part numbers appear on following page. Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11...
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Page 29: Service Parts
29.5 Flex Assembly 2098-022 29.6 Burner Supply Flex Line 4021-418 29.7 BSP Male Connector Qty. 2 Req. 2098-315 29.8 Switch Assembly 2097-145 29.9 Screw 4021-394 Valve N 2098-132 29.10 Valve P 2098-133 29.11 Thermocouple Block 2098-146 29.12 Valve Bracket 2097-138 29.13 Valve Cover Plate 2097-137 29.14 Pilot Bracket 2097-119 Pilot Assembly N 2098-052 29.15 Pilot Assembly P 2098-053 Additional service part numbers appear on following page. Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11... - Page 30 Log Set - Box 1 of 3 4036-711 30.1 SRV720 Log Set - Box 2 of 3 4036-712 31.1 SRV727 31.2 SRV722 31.3 SRV740 31.4 SRV742 Log Set - Box 3 of 3 4036-713 32.1 SRV723 SRV724 32.2 32.3 SRV728 Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11...
- Page 31 For Service or Replacement Parts Contact: Melbourne Jetmaster 444 Swan Street Richmond 3121 (03) 9429-5573 Perth Fireplace Corner 277 Lord Street East Perth 6000 (08) 9228-2600 Sydney Jetmaster 10 Martin Avenue Arncliff 2205 (02) 9597-7222 Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11...
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Page 32: Warranty
These parts include: paint, firebricks, grates, flame guides and the discoloration of glass. • Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and complaints related to this noise are not covered by this warranty. Outdoor Lifestyles Warranty - 2108-975A - 10/05/09 - page 1 Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11... - Page 33 This warranty gives you specific rights; you also may have other rights, which vary from state to state. The duration of any implied warranty is limited to the duration of the warranty period specified herein. Outdoor Lifestyles Warranty - 2108-975A - 10/05/09 - page 2 Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11...
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Page 34: Contact Information
m a i n t e n a n c e instructions for safe use and operation. instructions included. i n s t a l l a t i o n a n d operation. Outdoor Lifestyles by Hearth & Home Technologies Inc. • Dakota-AU • 4036-914 Rev H • 6/11...
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