Outdoor Lifestyles CARODG36I Owner's Manual

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Models:
CARODG36I
CARODG36IL
CARODG42I
CARODG42IL
Important operating
a n d m a i n t e n a n c e
instructions included.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open fl ame.
3. If odor continues, keep away from the
appliance and immediately call your gas
supplier or fi re department.
WARNING: For Outdoor Use Only.
WARNING
Do not store or use gasoline or other
fl ammable vapors and liquids in the vicinity
of this or any other appliance.
An LP-cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
WA R N I N G :
adjustment, alteration, service or maintenance
can cause injury or property damage. Read
the installation, operating and maintenance
instructions thoroughly before installing or
servicing this equipment.
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Z • 11/13
DO NOT DISCARD THIS MANUAL
Read, understand
and follow these
instructions for safe
i n s t a l l a t i o n a n d
operation.
I m p r o p e r i n s t a l l a t i o n ,
CAUTION
L e a v e
manual with party
responsible for use
and operation.
• CAREFULLY SUPERVISE children in same area as
fi replace.
• A l e r t c h i l d r e n a n d a d u l t s t o h a z a r d s o f h i g h
temperatures.
High temperatures may ignite clothing or other
fl ammable materials.
• Keep clothing, furniture, draperies and other combustibles
away.
WARNING!
Do not install glass doors on this fi replace.
Glass doors could cause overheating of
adjacent structures.
Installation and service of this appliance should
be performed by qualifi ed personnel. Hearth &
Home Technologies suggests NFI certifi ed or
factory-trained professionals, or
technicians supervised by an NFI
certifi ed professional.
Owner's Manual
Installation and Operation
t h i s
WARNING
HOT SURFACES!
Screens and other surfaces are hot
during operation and cool down.
Hot screens will cause burns.
• Do not touch fi replace until it is cooled
• NEVER allow children to touch
fi replace
• Keep children away
Risk of Fire!
1

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Summary of Contents for Outdoor Lifestyles CARODG36I

  • Page 1 Owner’s Manual Installation and Operation Models: CARODG36I CARODG36IL CARODG42I CARODG42IL CAUTION DO NOT DISCARD THIS MANUAL Read, understand L e a v e t h i s • Important operating • • and follow these manual with party a n d m a i n t e n a n c e...
  • Page 2 Read this manual before installing or operating this appliance. Please retain this owner’s manual for future reference. Congratulations Congratulations on selecting an Outdoor Lifestyles gas ap- This owner’s manual should be retained for future refer- pliance—an elegant and clean alternative to wood burning ence.
  • Page 3: Table Of Contents

    Table of Contents Listing and Code Approvals Finishing A. Appliance Certifi cation A. Mantel Projections B. BTU Specifi cations B. Facing Material C. High Altitude Installations Appliance Setup D. Non-Combustible Materials Specifi cation A. Clean the Appliance E. Combustible Materials Specifi cation B.
  • Page 4: Listing And Code Approvals

    D. Non-Combustible Materials Specifi cation Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, MODELS: CARODG36I, CARODG36IL, slate, glass or plasters, or any combination thereof. CARODG42I, CARODG42IL LABORATORY: Underwriters Laboratories, Inc. (UL)
  • Page 5: Getting Started

    Getting Started A. Design and Installation Considerations B. Tools and Supplies Needed Before beginning the installation be sure that the following tools and building supplies are available. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For Reciprocating saw Framing material assistance or additional information, consult a qualifi...
  • Page 6: Framing And Clearances

    Framing and Clearances NOTICE: Illustrations refl ect typical installations and are for C. Built-in Installation DESIGN PURPOSES ONLY. Illustrations/diagrams are not When this fi replace is installed into a wall, we recommend drawn to scale. Actual installation may vary due to individual that the wall be an exterior wall system.
  • Page 7: Clearances And Framing Dimensions

    fi replace. See Section 3.D. for more information regarding wall and enclosure construction. Figure 3.1 Appliance Locations and Framing Dimensions - CARODG36I, CARODG36IL Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Z • 11/13...
  • Page 8 E. Clearances and Framing Dimensions CARODG42I, CARODG42IL Note: If this surface is inside the building’s warm air envelope..then this surface must Note: For actual appliance be an exterior wall dimensions refer to Section 12. system. 1-1/2 in. 1-1/2 in. (38 mm) (38 mm) 59-5/8 in.
  • Page 9 WARNING! Risk of Fire! Comply with all minimum clearances to combustibles as specifi ed. Framing or fi nish- ing material closer than the minimums listed must be con- Ceiling or Overhang structed entirely of non-com- bustible materials (i.e., steel studs, concrete board, etc). 12 in.
  • Page 10: Appliance Preparation

    Appliance Preparation CAUTION! Risk of Cuts, Abrasions or Flying Debris. Wear protective gloves and safety glasses during installa- tion. Sheet metal edges are sharp. A. Securing and Leveling Appliance Position, level, and secure the appliance. • Place the appliance into position on either a wood or noncombustible continuous fl...
  • Page 11: Gas Information

    Gas Information A. Fuel Conversion Note: A listed (and Commonwealth of Massachusetts Before making gas connections ensure appliance being approved) 1/2 in. (13 mm) T-handle manual shutoff valve and installed is compatible with the available gas type. fl exible gas connector are connected to the 1/2 in. (13 mm) control valve inlet.
  • Page 12: Electrical Codes

    E. Valve Access The valve and controls are located in the control box (Refer CUT CABLE TIE CUT CABLE TIE to Figure 5.1). Remove the screws and remove the lid. Junction Box Valve Mounting Bracket (used with optional electric kit) Control Module INCOMING GAS LINE...
  • Page 13: Electrical Information

    Electrical Information A. IntelliFire Plus™ Pilot Ignition System Wiring Hearth & Home Technologies recommends that IntelliFire Plus wireless controls be used for their features and • This appliance is equipped with an intermittent pilot ignition functionality with the IntelliFire Plus ignition system.
  • Page 14: Control Module Operation

    B. Control Module Operation 1. The control module has an ON/OFF/REMOTE selector MODULE switch that must be set. See Figure 6.1 and 6.2. OFF Position: Appliance will ignore all power inputs and will not respond to any commands from a wall switch or remote.
  • Page 15: Installing The Optional Electric Kit

    C. Installing the Optional Electric Kit • Make hand bends to bracket as shown in Figure 6.6: • Remove four screws to remove cover from the control box. Figure 6.6 Hand-bend Bracket Figure 6.3 Remove Control Cover • Fasten bracket to junction box with two screws (provided with junction box).
  • Page 16 • Wire the GFI receptacle as shown below: • Disconnect the battery holder wires from the red and black wires of the wiring harness from the switch and Grounding connection Yellow sticker remains module. Connect the red and black wires of the wiring to box (if box has a in place to cover the assembly included with the electric kit to the red and...
  • Page 17 Pilot assembly Module Battery holder MUST be removed to install the optional electric kit. Valve Battery Wiring holder harness Fuse External Control Optional Electric Kit Jumper Switch Outlet box cover wire Outdoor GFI Outlet Optional Remote Control If a remote is used, the brown module wire must be disconnected from the red jumper wire.
  • Page 18: Finishing

    Finishing A. Mantel Projections WARNING! Risk of Fire! Comply with all minimum clear- ances to combustibles as specifi ed. Framing or fi nishing Figure 7.1 shows the dimensions for mantels or other com- material closer than the minimums listed must be construct- bustible projections above the fi...
  • Page 19: Appliance Setup

    Appliance Setup A. Clean the Appliance Clean/vacuum any material that may have accumulated inside the fi rebox. B. Optional Accessories Install approved accessories per instructions included with accessories. Contact your dealer for a list of approved ac- cessories. WARNING! Risk of Fire and Electric Shock! Use ONLY Hearth &...
  • Page 20 • Place the left front log on the grate against the front of the • Place the top left log into the indentations on the rear and grate. Fit notch in log to grate bar as shown below. left front logs. Notch against grate Figure 8.8 Place Top Left Log - 36...
  • Page 21 • The use of the top rear log is optional. It could cause • Place right front log on the grate against the front of the sooting in high-wind areas. grate. Fit notches into the bottom of the log to position it as shown in Figure 8.6 Figure 8.15 Place Top Rear Log (optional)
  • Page 22: Place Remaining Lava Rock

    F. Place Remaining Lava Rock • Place left center log in the indentations on the front left log and the top left log as shown in Figure 8.9. • After logs have been placed spread the remainder of the lava rock to cover the fl oor of the fi rebox. Figure 8.9 Place Left Center Log •...
  • Page 23: Install Firescreen

    G. Install Firescreen • Fasten rod with one of the screws removed from the fi rebox top, into the hole shown in Figure 8.12. Firescreen must be installed if not installing optional screen door. • Remove screen and screen rods from packaging. •...
  • Page 24: Operating Instructions

    Operating Instructions A. Gas Fireplace Safety B. Your Fireplace WARNING! DO NOT operate fi replace before reading and WARNING understanding operating instructions. Failure to operate fi re- place according to operating instructions could cause fi re or HOT SURFACES! injury. Screens and other surfaces are hot during operation and cool down.
  • Page 25: Lighting The Appliance

    E. Lighting the Appliance Intermittent Pilot Ignition (IPI) Lighting instructions may be found on the inside of the control box cover. FOR YOUR SAFETY LIGHTING READ BEFORE LIGHTING INSTRUCTIONS (IPI) WARNING: If you do not follow these instructions exactly, a fi re or explosion 1.
  • Page 26: After The Appliance Is Lit

    F. After the Appliance is Lit Initial Break-in Procedure When you light the appliance, you may notice that it pro- duces heat which does have an associated odor or smell. This appliance should be run three to four hours on the initial start-up.
  • Page 27: Troubleshooting

    Troubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service technician in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualifi ed service technician. Contact your dealer to arrange a service call by a qualifi...
  • Page 28 Troubleshooting (continued) Symptom Possible Cause Corrective Action 4. Pilot sparks, but Pilot will A. Gas supply. Verify that incoming gas line shutoff valve is “open”. Verify that inlet not light. pressure reading is within acceptable limits. B. Ignitor gap is incorrect. Verify that spark gap from ignitor to pilot hood is .17 in.
  • Page 29: Maintaining And Servicing The Appliance

    11 11 Maintaining and Servicing the Appliance Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a qualifi ed service technician should perform an appliance check-up at the beginning of each heating season. WARNING WARNING Risk of injury or property damage...
  • Page 30: Maintenance And Service Tasks

    A. Maintenance and Service Tasks Inspect Maintenance Tasks Doors and surrounds Inspect for scratches and nicks that can lead to rust when exposed to weather Wipe face and fi nish material. Use a degreaser to remove soot buildup, if necessary. Valve compartment Vacuum and wipe out dust, cobwebs, debris or pet hair.
  • Page 31: Reference Materials

    (19 mm) GAS ACCESS LOCATION ON APPLIANCE IF CONTROL BOX IS LOCATED ON SIDE OF APPLIANCE Figure 12.1 Appliance Dimensions - CARODG36I, CARODG36IL Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Z • 11/13...
  • Page 32 CARODG42I, CARODG42IL 50 in. (1270 mm) 15 in. 15-1/2 in. (394 mm) (381 mm) STANDOFFS CAN BE REMOVED IF NOT INSTALLED IN A WALL NON-COMBUSTIBLE BOARD 50-1/2 in. (1283 mm) 11-1/2 in. 44-1/2 in. (292 mm) 34-3/4 in. (1130 mm) (883 mm) 9-1/2 in.
  • Page 33: Service Parts List

    CARODG36 , CARODG36 B. Service Parts List Service Parts Carolina 36” Outdoor Beginning Manufacturing Date: Sept 2009 Gas Fireplace Ending Manufacturing Date: Active 10.1 10.2 #16 Non Combustible Board Log Set Assembly 16.1 16.2 16.3 16.3 16.4 16.6 16.7 16.5 Part number list on following page.
  • Page 34 CARODG36 , CARODG36 Service Parts Beginning Manufacturing Date: Sept 2009 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or distributor. Hearth and Stocked Home Technologies does not sell directly to consumers. Provide model number and serial number when requesting service parts from your dealer or distributor.
  • Page 35: Log Set Assembly

    CARODG42 , CARODG42 Service Parts Carolina 42” Outdoor Beginning Manufacturing Date: Mar 2010 Gas Fireplace Ending Manufacturing Date: Active #14 Non Combustible Board Log Set Assembly 14.1 14.2 14.3 14.3 14.4 14.6 14.7 14.5 Part number list on following page. 10/13 Outdoor Lifestyles by Hearth &...
  • Page 36 CARODG42 , CARODG42 Service Parts Beginning Manufacturing Date: Mar 2010 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or distributor. Hearth and Stocked Home Technologies does not sell directly to consumers. Provide model number and serial number when requesting service parts from your dealer or distributor.
  • Page 37 Power Supply 2166-305 Wire Assembly 4021-711 Wire Harness 2166-304 Orifi ce, NG 4066-154 CARODG36i Orifi ce, LP 4066-155 Orifi ce, NG 4067-154 CARODG42i Orifi ce, LP 4067-155 **Fuse for battery pack can be sourced locally, not a warranty item. Specs are 500mA~10A 3/4” long...
  • Page 38: Warranty

    C. Warranty Outdoor Lifestyles by Hearth & Home Technologies™ Limited Warranty Hearth & Home Technologies (“HHT”) extends the following warranty for all Outdoor Lifestyles by HHT™ brand products (“Products”) that are purchased from an HHT authorized dealer. WARRANTY COVERAGE: HHT warrants to the original owner of the Product at the site of installation, and to any transferee taking ownership of the Product at the site of installation within one year following the date of original purchase, that the Product will be free from defects in materials and workmanship at the time of manufacture.
  • Page 39 C. Warranty (continued) • Damages resulting from: (1) failure to install, operate, or maintain the Product in accordance with the installation instructions, operating instructions, and listing agent identification label furnished with the Product; (2) failure to install the Product in accordance with local building codes; (3) shipping or improper handling;...
  • Page 40: Contact Information

    D. Contact Information Please contact your Outdoor Lifestyles dealer with any questions or concerns. For the number of your nearest Outdoor Lifestyles dealer, please visit www.hearthnhome.com. - NOTES - CAUTION DO NOT DISCARD THIS MANUAL Read, understand L e a v e t h i s •...

This manual is also suitable for:

Carodg36ilCarodg42ilCarodg42i

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