Follett HCC1000A Operation And Service Manual
Hcc/hmc1000a, hcc/hmc1000w ice machines
Hide thumbs
Also See for HCC1000A:
- Operation and service manual (40 pages) ,
- Operation and service manual (40 pages) ,
- Operation and service manual (40 pages)
Table of Contents
Advertisement
Order parts online
www.follettice.com
Following installation, please forward this manual
HCC/HMC1000A, HCC/HMC1000W
to the appropriate operations person.
801 Church Lane • Easton, PA 18040, USA
Toll free (877) 612-5086 • +1 (610) 252-7301
www.follettice.com
Operation and Service Manual
After Serial Number C20000
Ice Machines
00171579R14
Advertisement
Table of Contents
Related Manuals for Follett HCC1000A
Summary of Contents for Follett HCC1000A
- Page 1 HCC/HMC1000A, HCC/HMC1000W Ice Machines Order parts online Operation and Service Manual www.follettice.com After Serial Number C20000 Following installation, please forward this manual to the appropriate operations person. 801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301 00171579R14 www.follettice.com...
-
Page 3: Table Of Contents
Table of contents Welcome to Follett Corporation Specifi cations Operation Cleaning Weekly exterior care Monthly condenser cleaning Semi-annual evaporator cleaning Service Ice machine operation Water system Electrical system Normal control board operation Test points Error faults Hard error Soft errors Relay output indication Compressor/refrigerant solenoid output Wiring diagram... -
Page 4: Welcome To Follett Corporation
Welcome to Follett Follett equipment enjoys a well-deserved reputation for excellent performance, long-term reliability and outstanding after-the-sale support. To ensure that this equipment delivers the same degree of service, we ask that you review the installation manual (provided as a separate document) before beginning to install the unit. Our instructions are designed to help you achieve a trouble-free installation. -
Page 5: Specifi Cations
Specifi cations Electrical Each ice machine requires its own separate circuit with electrical disconnect within 10 ft (6m). Equipment ground required. Standard electrical – 208-230/60/1 Maximum ice machine fuse – 15 amps each Amperage – 11 amps 6 ft (2m) NEMA 6-15 cord and plug provided on ice machine Plumbing 3/8"... -
Page 6: Operation
Dimensions and clearances Entire front of ice machine must be clear of obstructions/connections to allow removal. 1" (26mm) clearance above ice machine for service. 1" (26mm) minimum clearance on sides. The intake and exhaust air grilles must provide at least 150 sq in (968 sq cm) of open area. Air-cooled model ice machines –... -
Page 7: Semi-Annual Evaporator Cleaning
Semi-annual evaporator cleaning (every 6 months) WARNING • Wear rubber gloves and safety goggles (and/or face shield) when handling ice machine cleaner or sanitizer CAUTION • Use only Follett approved SafeCLEAN™ Cleaner (part #00132001) and NU-CALGON IMS-II SANITIZER. • Do not mix Cleaner and Sanitizer solutions together. •... - Page 8 Fig. 2 2. Mix 1 gallon (3.8L) 120 F (49 C) water and 7 ounces (198g) (one 7 ounce packet of Follett SafeCLEAN ice machine cleaner, part#-00132001). Locate cleaning cup. Fill until HI WATER light comes on (Fig. 2). HI WATER Note: Do not use bleach to sanitize or clean the ice machine.
- Page 9 Fig. 5 5. Mix 1 gallon 120 F (49 C) water and 1.6 ounces (48ml) NU-CALGON IMS-II SANITIZER. Fill until HI WATER light comes on (Fig. 5). Note: Do not use bleach to sanitize or clean the ice machine. HI WATER Fig.
- Page 10 Fig. 8 8. Disconnect coupling as shown (Fig. 8). Fig. 9 9. Using disposable food service grade gloves, insert dry Sani-Sponge (kit part# 00132068). ™ Next, -insert Sani-Sponge soaked in Nu-Calgon IMS-II sanitizer solution. Push both Sani-Sponges down ice transport tube with supplied pusher tube (Fig. 9).
- Page 11 Fig. 11 11. Reconnect coupling. Press power switch ON. Ice pushes Sani-Sponges through tube (Fig. 11). Fig. 12 12. Place a sanitary (2 gallon or larger) container in bin or dispenser to collect Sani-Sponges and ice for 10 minutes. Collect 5.5 lbs (3kg) of ice from unit. Discard ice and Sani-Sponges (Fig.
-
Page 12: Service
Service Ice machine operation (all models) Follett’s ice machine consists of fi ve distinct functional systems covered in detail as follows: • Water system • Electrical control system • Mechanical assembly • Refrigeration system • Bin full The Horizon ice machine overview The Follett Horizon ice machine uses a horizontal, cylindrical evaporator to freeze water on its inner surface. -
Page 13: Water System
Water system The water level in the evaporator is controlled by a feed solenoid and level detecting sensors. Referencing the diagram below, water sensing rods extend down into the reservoir at the end of the evaporator assembly. The system works via electrical conductivity as follows: One of the longest probes is a common. -
Page 14: Electrical System
Electrical system Normal control board operation The PC board indicator lights provide all the information necessary to determine the machine's status. Green indicator lights generally represent “go” or normal operation; Yellow indicators represent normal off conditions; Red indicators generally represent alarm conditions, some of which will lock the machine off. A green light labeled POWER indicates power to the machine. -
Page 15: Test Points
Test points: The Horizon PC board incorporates on-board test points that can be used to determine various electrical outputs. The test point holes allow a standard probe to be inserted for quick voltage measurement. For 208-230 systems, use TP-4 (L2) as the common for testing outputs for solenoids, motors, etc. -
Page 16: Wiring Diagram
Wiring diagram SNUBBER POWER (G) LOW BIN (G) AUGER ON (G) REFRIG ON (G) TIME DELAY (Y) CLEANING (Y) PURGE (Y) SERVICE (R) HI AMPS (R) HI PRESS (R) CONTROL BOARD LO PRESS (R) DRAIN CLOG (R) HI WATER (R) LO WATER (R) CPU (G) -
Page 17: Compressor Data
Compressor data Compressor current draw at 230 VAC Air-cooled Ambient air temp. 60 F/16 C 70 F/21 C 80 F/27 C 90 F/32 C 100 F/38 C Water-cooled Condenser water temp 50 F/10 C 60 F/16 C 70 F/21 C 80 F/27 C 90 F/32 C Locked rotor amps... -
Page 18: Mechanical System
Mechanical system Fig. 13 Evaporator disassembly Press PURGE button to purge evaporator, and then turn power OFF. 2. Unscrew and remove stream divider as shown. Fig. 14 3. Unplug and remove gearmotor as shown. 4. Remove all traces of petrol-gel from the auger shaft. Fig. - Page 19 Fig. 16 8. Loosen nut on V-band clamp and remove. 9. Remove V-band clamp from front of evaporator. 10. Remove main housing as shown. Fig. 17 11. Remove and discard mating ring and seal. 12. Carefully remove auger.
-
Page 20: Evaporator Reassembly
Fig. 18 Evaporator reassembly Remove and inspect O ring seal. Discard if damaged in any way. 2. Clean O ring groove. Lubricate O ring with petrol-gel and reinstall. Fig. 19 3. Press new mating ring into main housing as shown. 4. - Page 21 Fig. 21 6. Orient auger shaft with keyway in the Note: Shuttle housing upward position. removed for clarity Force main housing into position against evaporator and place 1/4" (7mm) diameter Phillips screwdriver into hole in the auger shaft. 8. Replace V-band clamp as shown. 9.
- Page 22 Fig. 24 17. Insert a bolt into the auger shaft and fi nger tighten. 18. Using a wrench, rotate the shaft clockwise to align the keyways in the gear housing and the shaft so as to accept the key. 19. Insert the key into the keyway. Fig.
-
Page 23: Refrigeration System
Refrigeration system Refrigerant pressure data Air-cooled condensers (air) 60 F/16 C 70 F/21 C 80 F/27 C 90 F/32 C 100 F/38 C Pressure (psig) discharge/ 218/31 241/33 277/35 313/38 349/41 suction Water-cooled condensers 60 F/16 C 70 F/21 C 80 F/27 C 90 F/32 C 100 F/38 C... -
Page 24: Refrigerant Charge Size
Refrigeration charge All service on refrigeration systems must be performed in accordance with all federal, state and local laws. It is the responsibility of the technician to ensure that these requirements are met. Recharging ice machine to other than factory specifi cations will void the warranty. R404A ice machine charge specifi cations Model Charge... -
Page 25: "Bin Full" Detection System
“Bin full” detection system The Follett Horizon ice machine incorporates a unique “bin full” detection system that consists of the shuttle and actuator. The shuttle incorporates a fl ag and sensor. Referencing the fi gure below, the normal running position of the fl ag is down, out of the sensor. -
Page 26: Troubleshooting
Troubleshooting Please see “Service” section for a description of each function. Ice machine disposition Possible causes Corrective action Legend: ON or OFF FLASHING Ice machine is in running 1. Defective compressor. 1. Replace compressor. condition but not making ice. 2. Defective start relay. 2. - Page 27 Ice machine disposition Possible causes Corrective action Legend: ON or OFF FLASHING 6. Ice machine is not making ice. 1. High ambient temperatures 1. Air condition area to below HI PRESSURE. >100 F (38 C). 100 F (38 C). 2. Poor ventilation or air 2.
-
Page 28: Replacement Parts
Replacement parts Order parts online www.follettice.com Evaporator assembly... - Page 29 Order parts online www.follettice.com Reference # Description Part # Tube, ice transport, molded 00175299 Shuttle assembly (includes gasket and nozzle) 00130815 Switch, optical 00130849 Compression nozzle 00115774 Elbow, water 00134502 Gasket, shuttle 00115600 Stream divider 00142513 Auger bolt 00116988 Washer 00161513 Retainer, auger bolt 00161356...
- Page 30 Air-cooled assembly Order parts online www.follettice.com...
- Page 31 Order parts online www.follettice.com Reference # Description Part # Condenser (includes 00130922) 00130914 Shroud, condenser 00130922 Fan motor assembly 00130930 Electrical box support 00153635 Cut-out, high pressure safety 00117077 Insulation, bulb, TXV 00106534 Drier 502724 Valve, expansion, thermal (includes 502830 and 00106534) 00130997 Insulation, TXV 502830...
- Page 32 Water-cooled assembly Order parts online www.follettice.com...
- Page 33 Order parts online www.follettice.com Reference # Description Part # Electrical box support 00153635 Elbow, water 00129486 Valve, water regulating 00131052 Union, water 202148 Cut-out, high pressure safety 00117077 Insulation, bulb, TXV 00106534 Drier 502724 Valve, expansion, thermal (includes 502830 and 00106534) 00130997 Insulation, TXV 502830...
- Page 34 Electrical box Order parts online www.follettice.com...
- Page 35 Order parts online www.follettice.com Reference # Description Part # Cover, electrical box, air/water-cooled 00130872 Board, control circuit, 240V (includes 00130906) 00132902 Stand off’s (set of 6) 00130906 Capacitor, compressor run 00121814 Clamp, run capacitor 00133603 Relay, compressor starting (includes wire harness) 00161810 Contactor 00917195...
- Page 36 Integration kit – top-mount and RIDE ® remote ice delivery equipment Order parts online www.follettice.com Top mount configuration RIDE model configuration...
- Page 37 Order parts online www.follettice.com Reference # Description Part # Shuttle actuator 00171322 Clamp 500377 Actuator elbow (includes 00167122 and 209100) 00171264 Screws 209100 Gasket 00167122 Actuator body 00171272 Gasket, coupling 00126532 Ring, locking (includes 00126532) 00171371 Ice transport tube, 10' (3m) 00171280 Ice transport tube, 20' (6m) 00171298...
- Page 38 Skins assembly Order parts online www.follettice.com ni a sy lva st on SI NG TI O O RA RI AL M AL SI DE R TH E US M PR M OT H SI HI G N PR SI G .
- Page 39 Order parts online www.follettice.com Reference # Description Part # Grille, intake 00122846 Front cover, air- & water-cooled (includes 00122846) 00130625 Tubing, water, 1/4" OD 502719 Tubing, drain 00144923 Fitting, drain 00109728 Fitting, water inlet 502924 Elbow, water inlet 502925 Coupling (includes 00144675) 00171207 O ring 00144675...
- Page 40 Horizon, Harmony, Ice Manager, SafeCLEAN, Sani-Sponge and Vision are trademarks of Follett Corporation. Chewblet, RIDE and Follett are registered trademarks of Follett Corporation, registered in the US. 801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301 00171579R14 www.follettice.com © Follet Corporation 11/13...