Quadra-Fire Direct Vent Room Heater CASTILE-GAS-CSB Owner's Manual
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Quadra-Fire Direct Vent Room Heater CASTILE-GAS-CSB Owner's Manual

Quadra-Fire Direct Vent Room Heater CASTILE-GAS-CSB Owner's Manual

Castile gas stove direct vent room heater
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• Important operating and
maintenance instructions
included.
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this
or any other appliance.

• What to do if you smell gas

- Do not try to light any appliance.

Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
- If you cannot reach your gas supplier, call
the fire department.
• Installation and service must be performed
by a qualified installer, service agency, or the
gas supplier.
Installation and service of this appliance should be
performed by qualified personnel. Hearth & Home
Technologies suggests NFI certified or factory-trained
professionals, or technicians supervised by an NFI
certified professional.
www.quadrafire.com
CASTILE GAS STOVE
DIRECT VENT ROOM HEATER
Owner's Manual
Installation and Operation
Model:
CASTILE-GAS-MBK
CASTILE-GAS-PMH
CASTILE-GAS-CSB
CASTILE-GAS-CWL
CAUTION
DO NOT DISCARD THIS MANUAL
• Read, understand and
follow these instructions
for safe installation and
operation.
7023-111E
• Leave this manual with
party responsible for use
and operation.
WARNING
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in the same room
as appliance
• Alert children and adults to hazards of high
temperatures
High temperatures may ignite clothing or other
flammable materials.
• Keep clothing, furniture, draperies and other
combustibles away.
In the Commonwealth of Massachusetts:
• installation must be performed by a licensed plumber or gas
fitter.
See Table of Contents for additional Commonwealth of Mas-
sachusetts requirements.
This appliance may be installed as an OEM installation in manufactured
home (USA only) or mobile home and must be installed in accordance with
the manufacturer's instructions and the manufactured home construction and
safety standard, Title 24 CFR, Part 3280 or Standard for Installation in Mobile
Homes, CAN/CSA Z240MH.
This appliance is only for use with the type(s) of gas indicated on the rating plate.
R
Portland
Tested and
O-T L
Listed by
Oregon USA
C
US
OMNI-Test Laboratories, Inc.
HOT SURFACES!
Glass and other surfaces are
hot during operation AND
cool down.
September 1, 2008

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Summary of Contents for Quadra-Fire Direct Vent Room Heater CASTILE-GAS-CSB

  • Page 1: Do Not Try To Light Any Appliance

    • Important operating and maintenance instructions included. WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death. • Do not store or use gasoline or other flam- mable vapors and liquids in the vicinity of this or any other appliance.
  • Page 2 and Welcome to the Quadra-Fire Family Hearth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and performance. This commitment begins with our research of the market, including ‘Voice of the Customer’...

  • Page 3: Table Of Contents

    Section 1: Listing and Code Approvals A. Appliance Certifications ...4 B. Glass Specifications ...4 C. BTU Specifications ...4 D. High Altitude Installations ...4 E. Non-Combustible Materials ...4 F. Combustible Materials ...4 G. Requirements for the Commonwealth of Massachusetts ...5 Section 2: Getting Started A.

  • Page 4: Section 1: Listing And Code Approvals

    Listing and Code Approvals A. Appliance Certification MODEL: Castile Gas Stove LABORATORY: OMNI Test Laboratories, Inc. 061-S-64-5 TYPE: Direct Vent Gas Heater STANDARD: ANSI Z21.88b-2003 ּ UL307b CAN/CBA 2.17-M91 The product is listed to ANSI standards for “Vented Gas Appliance Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recre- ational Vehicles”...

  • Page 5: Requirements For The Commonwealth Of Massachusetts

    NOTE: The following requirements reference various Massachusetts and national codes not contained in this document. G. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above...

  • Page 6: Section 2: Getting Started

    Getting Started A. Design & Installation Considerations Quadra-Fire direct vent gas appliances are designed to oper- ate with all combustion air drawn from outside of the building and all exhaust gases expelled to the outside. No additional air source is required. CAUTION Check building codes prior to installation.

  • Page 7: Section 3: Appliance Location & Clearances A. Selecting Appliance Location

    Appliance Location and Clearances NOTE: · Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY. · Illustrations/diagrams are not drawn to scale. · Actual installation may vary due to individual design preference. A. Selecting Appliance Location When selecting a location for your appliance it is important to consider the required clearances to walls (see Figure 3.1).

  • Page 8: Section 4: Termination Locations

    Termination Locations A. Vent Termination Minimum Clearances WARNING Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as specified. • Do not pack air space with insulation or other materials. Failure to keep insulation or other materials away from vent pipe may cause fire. Measure vertical clearances from this surface.
  • Page 9 = VENT TERMINAL = 12 inches ... clearances above grade, veran- (See Note 1) da, porch, deck or balcony = 12 inches ... clearances to window or door that may be opened, or to per- manently closed window. (Glass) = 18 inches ... vertical clearance to unventilat- ed soffit or to ventilated soffit lo- cated above the terminal *30 inches ...

  • Page 10: Section 5: Vent Information

    Vent Information A. Venting Components In order to comply with applicable codes and product warranties, use only following venting components: • Hearth & Home Technologies (HHT) • Security Chimney's Secure Vent Chimney System • Selkirk Metalbestos • AmeriVent • Simpson Dura-Vent (SDV) FIELD-FABRICATED COMPONENTS.

  • Page 11: How To Use The Vent Graph

    How to Use the Vent Graph Measure the vertical distance from the top of appliance to the center of the 90° elbow. On the graph below, draw a horizontal line from that measurement on the vertical axis across until it intersects with the slanted line. From the point of this intersection, draw a vertical line to the bottom of the graph.

  • Page 12: Horizontal Termination

    F. Horizontal Termination Type A - Up and Out Installation 90° Elbow Center Line Pipe Length Wall Thimble/ Heat Shield Wall Thimble Cover Pipe Length Type B - Straight Out Installation Wall Thimble 15-5/8 in. Cover (397mm) Center Line Pipe Length Minimum 6 in.
  • Page 13 Step 3. For installations using a round support box/wall thimble (check pipe manufacturer's instructions), mark the wall for a 10 in. x 10 in. (254mm x 254mm) square hole. The center of the square hole should line up with the center line of the horizontal pipe, as shown in Figure 5.5.
  • Page 14 (NOTE: Some termination caps may cause the vent pipe to be off center on flashing). Ensure that proper clearances to combustible materials are maintained. If you are not using an approved termination cap with a built-in standoff on a building with vinyl siding, a vinyl siding standoff should be installed between the termination cap and the exterior wall (Figure 5.8).

  • Page 15: Vertical Termination

    G. Vertical Termination 1. Direct Vent Pipe Storm Collar Firestop Pipe Length Figure 5.10 Step 1. Check the installation instructions for required 1 in. (25mm) clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, or other nearby combustible surfaces.
  • Page 16 Plumber’s Tape connected to Wall Strap Wall Strap Two 45˚ Elbows Figure 5.12 Step 3. To install the round support box/wall thimble cover in a flat ceiling, cut a 10 in. (254mm) square hole in the ceiling, centered on the hole drilled in Step 2. Frame the hole as shown in Figure 5.13.
  • Page 17 Step 8. Slip the storm collar over the pipe, and push it down to the top of the flashing (Figure 5.15). Use non-hardening sealant above and below the joint between the storm collar and the pipe. Optional High Wind Termination Cap Secure Flashing with Non-Hardening Sealant and Roofing Nails Figure 5.15...

  • Page 18: Cathedral Ceiling

    2. Cathedral Ceiling Step 1. Follow installation Steps 1 and 2 under vertical installation section, page 15. Step 2. Using the plumb-bob, mark the center line of the venting system on the ceiling, and drill a small hole through the ceiling and roof at this point.

  • Page 19: Class A Metal Chimney

    3. Class A Metal Chimney Existing Metal Chimney System Direct Vent Pipe Figure 5.20 CAUTION Ensure that existing chimney is functionally sound and clean. • Have inspection done by qualified chimney sweep or professional installer BEFORE converting to direct vent appliance.

  • Page 20: Existing Masonry Chimney

    4. Existing Masonry Chimney Type A Co-Axial to Co-Linear Connector Pipe Length (Optional) Type C - Up & Out Installation Top Adaptor Retro Connector 90° Elbow Direct Vent Pipe *NOTE: In the Commonwealth of Massachusettes, the word damper shall be replaced with the words flue restrictor. Figure 5.24 Page 20 Type B...
  • Page 21 Step 1. Before cutting any holes, assemble the desired sections of direct vent pipe to determine the center of the masonry penetration. Step 2. Once the center point of the penetration has been determined, cut a 6 in. (152mm) diameter hole in the masonry. If the hole is too large, the retro connector might not mount properly;...
  • Page 22 Flex Liner Flex Coupler Sheet Metal Screws Figure 5.27 Step 8. Secure the top adapter to the flashing. Use three sheet metal screws through the side of the top adapter into the flange on the flashing (Figure 5.28). Twist lock the high wind termination cap on to the top adapter.

  • Page 23: Section 6: Gas Information

    Gas Information A. Fuel Conversions Before making gas connections ensure that the appliance being installed is compatible with the available gas type. Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a quali- fied technician using Hearth &...

  • Page 24: Valve Regulator Replacement

    2. Valve Regulator Replacement WARNING Fire Risk. Explosion Risk. • Disconnect any electrical cords and turn off gas supply to unit before proceeding if converting fuel on an appliance already fully installed. Remove upper and lower back shield. Loosen the set col- lars on the extension rods with the 3/32 in.

  • Page 25: Gas Pressures

    B. Gas Pressures Proper input pressures required for optimum appliance per- formance, gas line sizing requirements need to be followed from NFPA51. WARNING Fire Risk. Explosion Hazard. High pressure will damage valve. • Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.
  • Page 26 WARNING Fire or Explosion Hazard • Gas build-up during line purge may ignite. • Purge should be performed by qualified technician. • Ensure adequate ventilation. • Ensure there are no ignition sources such as sparks or open flame. • A small amount of air will be in the gas supply lines. When first lighting appliance it will take a short time for air to purge from lines.

  • Page 27: Section 7: Electrical Information

    Electrical Information A. Recommendation for Wire See B5 below for recommended maximum lead length (two wire) when using wall thermostat/switch. NOTE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest edition or the Canadian Electric Code, CSA C221.1.
  • Page 28 Ignitor ON/OFF Switch Figure 7.1 CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. Page 28 28 in. (711mm) 28 in. (711mm) Quadra-Fire · Castile Gas Stove · 7023-111E Valve CAUTION Shock hazard.

  • Page 29: Section 8: Appliance Setup

    Appliance Setup A. Remove Shipping Materials Remove shipping materials from inside or underneath the firebox. B. Accessories Install approved accessories per instructions included with accessories. Refer to Section 12 for appropriate accesso- ries. WARNING Shock or fire risk. Use ONLY optional accessories approved for this appliance.

  • Page 30: Baffle Installation/Adjustment

    Install the vent pipe adapter with gasket or high-temp Figure 8.5 silicone to the rear vent opening. Place the grille gently into the opening on top of Figure 8.6 the appliance. D. Baffle Installation/Adjustment BAFFLE BAFFLE RETAINERS Position baffle on top of baffle retainers on left and Figure 8.7 right sides.

  • Page 31: Positioning The Logs

    F. Positioning the Logs While still breakable, the logs do not become fragile until after the appliance is burned and they have cured. After curing, any handling must be done with care as breakage can easily occur. PLEASE NOTE: Logs have been designed to work specifically with the burner of this appliance.

  • Page 32: Glass Door Assembly

    I. Glass Door Assembly Turn the appliance OFF and let it cool down before Figure 8.15 replacing the inner glass door assembly. Remove the glass door assembly by opening latches at the bottom front of the appliance, on both the left and right sides. Lift out and away from the appliance.
  • Page 33 Install speed control to switch panel. Attach knob Figure 8.19 to speed control. RHEOSTAT SNAP DISC 6 in. (152mm) BLACK Figure 8.21 Blower Wiring Diagram September 1, 2008 Figure 8.20 shield. Reinstall rear shield. Connect the blower to the power supply and turn on the gas supply.

  • Page 34: Damper Adjustment

    K. Damper Adjustment (For top or rear vent installations) See vent graph for recommendations on page 11 before you begin your adjustment. If your installation falls within the range of the gray shaded area of graph, it may be necessary to make an adjustment to the vertical damper to improve the flame appearance in your appliance.

  • Page 35: Section 9: Operating Instructions

    Operating Instructions A. Before Lighting Appliance Read this entire manual prior to using the appliance. Failure to follow the instructions may result in property damage, bodily injury, or even death. • Remove all shipping materials from inside and/or underneath the firebox. •...

  • Page 36: Lighting Appliance

    C. Lighting Appliance FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life A. This appliance has a pilot that must be lit manually. When lighting the pilot, follow these instructions exactly. B.

  • Page 37: After Appliance Is Lit

    D. After Appliance is Lit Initial Break-in Procedure When you light your appliance, you may notice that it pro- duces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12 hours to fully drive off any odor from paint and lubricants used in the manufacturing process.

  • Page 38: Section 10: Troubleshooting

    Troubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service person in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualified service technician. Symptom Possible Cause 1.
  • Page 39 Symptom Possible Cause 3. (Continued) c. Defective valve. d. Plugged burner orifice. e. Wall switch or wires are defective. 4. Frequent pilot outage a. Pilot flame may problem. be too high or too low, or blowing (high), causing safety pilot to drop out. 5.
  • Page 40 Maintaining and Servicing Your Appliance Although the frequency of your appliance servicing and maintenance will depend on use and the type of installation, a qualified service technician should perform an appliance check-up at the beginning of each heating season. WARNING Risk of injury or property damage.

  • Page 41: Maintenance Tasks

    A. Maintenance Tasks Inspect Doors 1. Inspect for scratches, dents or other damage and repair as necessary. 2. Verify no obstructions to air flow. 3. Verify maintenance of proper clearance to combustible household objects. Gasket Seal, Glass 1. Inspect gasket seal and its condition. Assembly and Glass 2.

  • Page 42: Reference Materials

    Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. For clearances refer to Section 3. Location Figure 12.1 Appliance Dimensions Page 42 Inches Millimeters Location 23-5/8 28-1/2 23-5/8 8-1/4 19-5/8 Quadra-Fire · Castile Gas Stove · 7023-111E Inches Millimeters 23-5/8...

  • Page 43: Vent Components Diagram

    B. Vent Components Diagram 6-3/8 in. (162mm) 6-1/2 in. (165mm) 9-1/4 in. (235mm) 6-1/2 in. (165mm) 9-5/8 in. 6-3/8 in. (244mm) (162mm) 6-5/8 in. (168mm) SLP45-BK 6-5/8 in. (168mm) 9-5/8 in. SLP90M (244mm) 17-24 in. 6-1/2 in. (432-610mm) (165mm) 11-3/4 in. (298mm) 5-3/4 in.

  • Page 44: Vent Components List

    C. Vent Components List Description 4” Pipe Length, Galvanized 4” Pipe Length, Black 6” Pipe Length, Galvanized 6” Pipe Length, Black 7” Pipe Length, Galvanized 7” Pipe Length, Black 9” Pipe Length, Galvanized 9” Pipe Length, Black 12” Pipe Length, Galvanized 12”...
  • Page 45 Description 45° Elbow, Swivel, Black 90° Elbow, Galvanized 90° Elbow, Black 90° Elbow, Swivel, Galvanized 90° Elbow, Swivel, Black Adjustable Flashing, 0/12-6/12 Adjustable Flashing, 7/12-12/12 Attic Insulation Shield - Cold Climates 36” Attic Insulation Shield 12” Attic Insulation Shield, Adjustable 11”-20” Cathedral Support Box Ceiling Support Co-Axial to Co-Lineal Appliance Connector...

  • Page 46: Service Parts List

    * Part number list on following page. Page 46 Service Parts List (NG, LP) Exploded Parts Diagram Quadra-Fire · Castile Gas Stove · 7023-111E CASTILE GAS Beginning Manufacturing Date: 5-19-05 Ending Manufacturing Date: September 1, 2008...
  • Page 47 IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealer's VIP site. When ordering, supply serial and model numbers to ensure correct service parts. Description Ash Catcher Ash Lip Mounting Bracket Magnet, Round Face, Mill Door Shield Magnet Bracket Door Assembly Glass Assembly...
  • Page 48 IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on the Quadra-Fire web site at www.quadrafire.com. When ordering, supply serial and model numbers to ensure correct part. Item Adapter, DV (starting collar, inner (4 in.) Adapter, Valve Extension Air Shutter Assembly Ash Catcher Ash Lip Mounting Bracket...
  • Page 49 IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealer's VIP site. When ordering, supply serial and model numbers to ensure correct service parts. Item Gasket, Flue Collar Gasket, Glass 10 ft. Glass Assembly Glass Retainer Grille, Rear Vent Grille, Top Vent Igniter, Piezo...

  • Page 50: Accessories

    IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on the Quadra-Fire web site at www.quadrafire.com. When ordering, supply serial and model numbers to ensure correct part. Item Blower Assembly Conversion Kit, LP Conversion Kit, NG Wall Thermostat - Manual Wall Thermostat - Progammable Remote Control, Smart Stat II Remote Control, Smart Batt II...

  • Page 51: Service And Maintenance Log

    F. Service and Maintenance Log Date of Service Performed By Description of Service September 1, 2008 Page 51 Quadra-Fire · Castile Gas Stove · 7023-111E...

  • Page 52: Homeowner's Notes

    G. Homeowner’s Notes Page 52 September 1, 2008 Quadra-Fire · Castile Gas Stove · 7023-111E...
  • Page 53 G. Homeowner’s Notes September 1, 2008 Page 53 Quadra-Fire · Castile Gas Stove · 7023-111E...

  • Page 54: Warranty Policy

    H. Warranty Policy Hearth & Home Technologies LIMITED WARRANTY Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or Cana- da.
  • Page 55 Hearth & Home Technologies LIMITED WARRANTY (Cont’d) HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or main- tenance of the appliance not in accordance with the installation instructions; operating instructions and the listing agent identification label furnished with the appliance;...

  • Page 56: Contact Information

    I. Contact Information Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer please visit our web site at www.quadrafire.com SERIAL NUMBER: DATE PURCHASED: DATE INSTALLED: __________________ This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226,...

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