Quadra-Fire SAPPHIRE-MBK Owner's Manual
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Quadra-Fire SAPPHIRE-MBK Owner's Manual

Sapphire series gas stove direct vent room heater
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• Important operating and
maintenance instructions
included.
WARNING: If the information in these
instructions is not followed exactly, a fi re
or explosion may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of this
or any other appliance.
• What to do if you smell gas
- Do not try to light any appliance.
Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency, or the
gas supplier.
Installation and service of this appliance should be
performed by qualifi ed personnel. Hearth & Home
Technologies suggests NFI certifi ed or factory-trained
professionals, or technicians supervised by an NFI
certifi ed professional.
SAPPHIRE GAS STOVE
DIRECT VENT ROOM HEATER
Owner's Manual

Installation and Operation

Model:
SAPPHIRE-MBK
SAPPHIRE-D-MBK
SAPPHIRE-D-PMH
SAPPHIRE-D-CSB
CAUTION
DO NOT DISCARD THIS MANUAL
• Read, understand and
follow these instructions
for safe installation and
operation.
Quadra-Fire • Sapphire • 7055-116 Rev. G • 10/12
• Leave this manual with
party responsible for use
and operation.
WARNING
HOT GLASS WILL CAUSE
DO NOT TOUCH GLASS
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
• Keep children away
• CAREFULLY SUPERVISE children in the same room as
appliance
• Alert children and adults to hazards of high temperatures
High temperatures may ignite clothing or other
fl ammable materials.
• Keep clothing, furniture, draperies and other combustibles away.
In the Commonwealth of Massachusetts:
• installation must be performed by a licensed plumber or gas
fi tter.
See Table of Contents for additional Commonwealth of Mas-
sachusetts requirements.
This appliance may be installed as an OEM installation in manu-
factured home (USA only) or mobile home and must be installed
in accordance with the manufacturer's instructions and the manu-
factured home construction and safety standard, Title 24 CFR,
Part 3280 or Standard for Installation in Mobile Homes, CAN/CSA
Z240MH.
This appliance is only for use with the type(s) of gas indicated on the
rating plate.
R
BURNS.
UNTIL COOLED.

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Summary of Contents for Quadra-Fire Quadra-Fire SAPPHIRE-MBK

  • Page 1: Installation And Operation

    SAPPHIRE GAS STOVE DIRECT VENT ROOM HEATER Owner’s Manual Installation and Operation Model: SAPPHIRE-MBK SAPPHIRE-D-MBK SAPPHIRE-D-PMH SAPPHIRE-D-CSB CAUTION DO NOT DISCARD THIS MANUAL • Read, understand and • Important operating and • Leave this manual with follow these instructions maintenance instructions party responsible for use for safe installation and included.
  • Page 2 and Welcome to the Quadra-Fire Family Hearth & Home Technologies welcomes you to our tradition our stoves, inserts and fi replaces. And yet we are old-fash- of excellence! In choosing a Quadra-Fire appliance, you ioned when it comes to craftsmanship. Each appliance is have our assurance of commitment to quality, durability, and meticulously fabricated and surfaces are hand-fi...

  • Page 3: Table Of Contents

    Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. •...

  • Page 4: Section 1: Listing And Code Approvals

    Listing and Code Approvals C. BTU Specifi cations A. Appliance Certifi cation Model Maximum Minimum Orifi ce *Steady **P.4 MODEL: Sapphire-D Gas Stove Input Input Size State (US or Canada) (DMS) Effi ciency % LABORATORY: Intertek, Report No. 3198461 TOP VENT: (NG) TYPE: 30,000...

  • Page 5: Requirements For The Commonwealth Of Massachusetts

    NOTE: The following requirements reference various Inspection Massachusetts and national codes not contained in this The state or local gas inspector of the side wall horizontally document. vented gas fueled equipment shall not approve the installa- tion unless, upon inspection, the inspector observes carbon G.

  • Page 6: Section 2: Getting Started

    Getting Started A. Design & Installation Considerations C. Inspect Appliance & Components Quadra-Fire direct vent gas appliances are designed to operate with all combustion air drawn from outside of the WARNING building and all exhaust gases expelled to the outside. No additional air source is required.

  • Page 7: Section 3: Appliance Location & Clearances A. Selecting Appliance Location

    Appliance Location and Clearances NOTE: WARNING · Illustrations refl ect typical installations and are FOR Fire Risk DESIGN PURPOSES ONLY. Provide adequate clearance: · Illustrations/diagrams are not drawn to scale. • Around air openings · Actual installation may vary due to individual design •...

  • Page 8: Section 4: Termination Locations

    Termination Locations A. Vent Termination Minimum Clearances HORIZONTAL OVERHANG WARNING 2 FT. 20 INCHES MIN. VERTICAL MIN. WALL Fire Risk. LOWEST Explosion Risk. DISCHARGE OPENING Maintain vent clearance to combustibles GAS DIRECT VENT as specifi ed. TERMINATION CAP • Do not pack air space with insulation or other materials.
  • Page 9 (See Note 2) U.S. (3 FT) Electrical Service J or K = VENT TERMINAL = AIR SUPPLY INLET = AREA WHERE TERMINAL IS NOT PERMITTED = 3 ft. (U.S.A.) = 12 inches ..... clearances above grade, veran- 6 ft. (Canada) ..clearance to a mechanical (See Note 1) da, porch, deck or balcony (powered) air supply inlet...

  • Page 10: Section 5: Vent Information

    Vent Information A. Venting Components B. Use of Elbows In order to comply with applicable codes and product warranties, use only following venting components: CAUTION • Hearth & Home Technologies (HHT) ALL vent confi guration specifi cations MUST be followed. •...

  • Page 11: How To Use The Vent Graph

    D. How to Use the Vent Graph E. Venting Guidelines for Horizontal Runs Measure the distance from the top of appliance to the Standard Horizontal Run center of the 90° elbow. On the graph below, draw a horizontal line from that measurement on the vertical Max Horizontal Run, 3 ft (914mm) axis across until it intersects with the slanted line.

  • Page 12: Horizontal Termination

    F. Horizontal Termination WARNING Type A - Up and Out Installation Fire Risk. Exhaust Fume Risk. 90° Elbow Impaired Performance of Appliance. Center Line • Ensure vent components are locked together correctly. • Pipe may separate if not properly joined. Termination Cap Pipe Length Wall Thimble/...
  • Page 13 Step 3. Step 4. For installations using a round support box/wall thimble Position the horizontal termination cap in the center of the 10 (check pipe manufacturer's instructions), mark the wall for a in. x 10 in. (254mm x 254mm) square hole and run a bead 10 in.
  • Page 14 (NOTE: Some termination caps may cause the vent pipe to be off center on flashing). Ensure that proper clearances to combustible materials are maintained. 1/4 in. (6mm) If you are not using an approved termination cap with a built-in standoff on a building with vinyl siding, a Fold Strap Here vinyl siding standoff should be installed between the termination cap and the exterior wall (Figure 5.9).

  • Page 15: Vertical Termination

    G. Vertical Termination WARNING 1. Direct Vent Pipe Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as speci- fi ed. • Do not pack air space with insulation or other materials. Vertical Termination Cap Failure to keep insulation or other materials away from vent pipe may cause fi...
  • Page 16 specified. Continue to assemble lengths of pipe and elbows necessary to reach from the ceiling support box/wall thimble up through the roof line. Galvanized pipe and elbows may be utilized in the attic, as well as above the roofline. The galvanized finish is desirable above the roofline, due to its higher corrosion resistance.
  • Page 17 Step 8. WARNING Slip the storm collar over the pipe, and push it down to the top of the flashing Figure 5.16. Use non-hardening sealant Fire Risk. above and below the joint between the storm collar and the Explosion Risk. pipe.
  • Page 18 2. Cathedral Ceiling Step 1. Follow installation Steps 1 and 2 under vertical installation section, page 15. Step 2. Using the plumb-bob, mark the center line of the venting system on the ceiling, and drill a small hole through the ceiling and roof at this point.
  • Page 19 Step 4. 3. Class A Metal Chimney Pass the flex pipe down through the center of the chimney system, and center the top adapter on the top of the chimney pipe. Drill four 1/8 in. (3mm) diameter holes through the Termination Cap top adapter, and into the chimney top.
  • Page 20 4. Existing Masonry Chimney Type B Type A Chimney Liner Chimney Liner Termination Cap Termination Cap 30 ft. (9m) of 3 in. (76mm) Flex Liner Exhaust Section (Cut to length) 3 in. (76mm) Flex Liner This section of the chimney must be Co-Axial to Co-Axial to sealed...
  • Page 21 Cut and bend flashing as needed Step 1. to fit Before cutting any holes, assemble the desired sections of direct vent pipe to determine the center of the masonry penetration. Step 2. Once the center point of the penetration has been determined, cut a 6 in.
  • Page 22 Flex Liner 6 in. (152mm) diameter opening in masonry wall Flex Coupler Sheet Metal Screws Retro Connector (3) Masonry Bolts Figure 5.28 (Not included) Figure 5.30 Step 8. Secure the top adapter to the flashing. Use three sheet Step 10. metal screws through the side of the top adapter into the Slide wall thimble cover over retro connector and secure flange on the flashing Figure 5.29.

  • Page 23: Section 6: Gas Information

    Gas Information A. Fuel Conversions NOTE: Do not remove the retaining clip from the hood. Before making gas connections ensure that the appliance being installed is compatible with the available gas type. Any natural or propane gas conversions necessary to meet 5/32 Allen Wrench the appliance and locality needs must be made by a quali- fi...
  • Page 24 2. Valve Regulator Replacement Screws WARNING Fire Risk. Explosion Risk. • Disconnect any electrical cords and Rubber Gasket turn off gas supply to unit before proceeding if converting fuel on an appliance already fully installed. Identification Label Ensure that the rubber gasket (D) is properly posi- Figure 6.6 tioned and install the new HI/LO pressure regulator assem- bly to the valve using the new screws (E) supplied with the...

  • Page 25: Gas Pressures

    C. Gas Connection B. Gas Pressures Proper input pressures required for optimum appliance per- NOTE: Have the gas supply line installed in accordance with formance, gas line sizing requirements need to be followed local building codes, if any. If not, follow ANSI Z223.1. Instal- from NFPA51.
  • Page 26 HIGH ALTITUDE INSTALLATIONS WARNING Intertek Testing Lab listed gas appliances are tested and Fire or Explosion Risk approved without requiring changes for elevations from 0 • Gas build-up during line purge may ignite. to 2000 feet in the U.S.A. and 0 to 4500 feet in Canada. •...

  • Page 27: Section 7: Electrical Information

    Electrical Information A. Recommendation for Wire Do not connect this appliance to a thermostat serving any other appliance. See B5 below for recommended maximum lead length (two wire) when using wall thermostat/switch. Bedroom installation in Canada requires this appliance to be connected to a thermostat. NOTE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA...

  • Page 28: Standing Pilot Ignition System Wiring

    C. Standing Pilot Ignition System Wiring CAUTION This appliance DOES NOT require 110 VAC supply for Label all wires prior to disconnection when servicing controls. operation. See wiring diagram below. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This appliance is equipped with a millivolt control valve.

  • Page 29: Section 8: Appliance Setup

    Appliance Setup A. Remove Shipping Materials CAUTION Remove shipping materials from inside or underneath the Sharp Edges fi rebox. • Wear protective gloves and safety glasses during B. Accessories installation. Install approved accessories per instructions included with accessories. Refer to Section 12 for appropriate accesso- ries.

  • Page 30: Baffl E Installation/Adjustment

    E. Leg Leveling System Figure 8.8 Thread Allen bolts through nuts until fl ush. NOTE: Two Allen bolts and two nuts are included in the component bag. Normally, only one is required on the leg not touching the fl oor. Figure 8.5 Install the vent pipe adapter with gasket or high-temp silicone to the rear vent opening.

  • Page 31: Positioning The Logs

    G. Positioning the Logs While still breakable, the logs do not become fragile until after the appliance is burned and they have cured. After curing, any handling must be done with care as breakage can easily occur. PLEASE NOTE: Logs have been designed to work specifically with the burner of this appliance.

  • Page 32: Glass Door Assembly

    J. Optional Blower Installation I. Glass Door Assembly From The Kit You Will Need: Blower motor; wire harness; rheostat; rheostat nut; knob; screws; and 1 zip-tie. From The Stove Component Bag You Will Need: Snap disc bracket and 5/16 in. nut. Tools Required: #2 Phillips head bit;...
  • Page 33 Figure 8.20 Figure 8.21 Install speed control to switch panel. Attach Cut out the rheostat/speed control cover on rear knob to speed control. shield. Re-install rear shield. Connect the blower to the power supply and turn on the gas supply. NOTE: This blower utilizes a snap disc to control ON and OFF operation.

  • Page 34: Intake Fuel Restrictor Adjustment

    K. Intake Fuel Restrictor Adjustment 2. Rear Vent Installations: (For top or rear vent installations) See vent graph for recommendations on page 11 before you begin your adjustment. If your installation falls within the range of the gray shaded area of graph, it may be necessary to make an adjustment to the vertical fuel restrictor to improve the flame appearance in your appliance.

  • Page 35: Section 9: Operating Instructions

    Operating Instructions A. Before Lighting Appliance WARNING Read this entire manual prior to using the appliance. Failure Improper installation, adjustment, alteration, service or to follow the instructions may result in property damage, maintenance can cause injury or property damage. Refer to bodily injury, or even death.

  • Page 36: Lighting Appliance

    C. Lighting Appliance FOR YOUR SAFETY READ BEFORE LIGHTING FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life A. This appliance has a pilot that must be lit manually. When lighting the pilot, follow these instructions exactly. B.

  • Page 37: After Appliance Is Lit

    D. After Appliance is Lit CAUTION Initial Break-in Procedure • Prevent accidental appliance operation when not attended. • Unplug or remove batteries from remote control if absent When you light your appliance, you may notice that it pro- or if appliance will not be used for an extended period of duces heat which does have an associated odor or smell.

  • Page 38: Section 10: Troubleshooting

    Troubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service person in the diagnosis of a problem and the corrective action to be taken.
  • Page 39 Symptom Possible Cause Corrective Action 3. (Continued) c. Defective valve. Turn the valve knob to the ON position. Place the ON/OFF switch in the ON position. Check the millivolt meter at the thermopile terminals. The millivolt meter should read greater than 125mV. If the reading is acceptable, and if the burner does not come on, replace the gas valve.
  • Page 40 Maintaining and Servicing Your Appliance Although the frequency of your appliance servicing and CAUTION maintenance will depend on use and the type of installation, a qualifi ed service technician should perform an appliance check-up at the beginning of each heating season. Handle glass assembly with care.

  • Page 41: Maintenance Tasks

    A. Maintenance Tasks Inspect Maintenance Tasks Doors 1. Inspect for scratches, dents or other damage and repair as necessary. 2. Verify no obstructions to air fl ow. 3. Verify maintenance of proper clearance to combustible household objects. Gasket Seal, Glass 1.

  • Page 42: Section 12: Reference Materials

    Reference Materials Dimensions are actual appliance dimensions. A. Appliance Dimension Diagram Use for reference only. For clearances refer to Section 3. 18 in. (457mm) 21-7/8 in. (556mm) 27-5/8 in. (701mm) 21-7/8 in. (556mm) 16-1/4 in. (414mm) Figure 12.2 Figure 12.1 8-1/4 in.

  • Page 43: Vent Components Diagram

    B. Vent Components Diagram 6-3/8 in. (162mm) 6-1/2 in. (165mm) 9-1/4 in. (235mm) 6-1/2 in. (165mm) 9-5/8 in. 6-3/8 in. (244mm) (162mm) 6-5/8 in. (168mm) SLP45-BK 6-5/8 in. (168mm) 9-5/8 in. SLP90M (244mm) 17-24 in. 6-1/2 in. (432-610mm) (165mm) 11-3/4 in. (298mm) 5-3/4 in.

  • Page 44: Vent Components List

    C. Vent Components List Description HHT SLP Simpson ® M= Multi Pack (6) Dura-Vent DirectVent Pro 4” Pipe Length, Galvanized SLP4M 4” Pipe Length, Black SLP4-BK 6” Pipe Length, Galvanized SLP6M 46-DVA-06 6” Pipe Length, Black SLP6-BK 46-DVA-06B 9” Pipe Length, Galvanized 46-DVA-09 9”...
  • Page 45 C. Vent Components List (continued) Simpson HHT SLP ® Description Dura-Vent M= Multi Pack (6) DirectVent Pro ° 0 ° 0 ° 0 ° 0 Adjustable Flashing, 0/12-6/12 SLP-RF6M 46DVA-F6 Adjustable Flashing, 7/12-12/12 SLP-RF12M 46DVA-F12 c i t ” 2 Attic Insulation Shield, Adjustable 11”-20”...

  • Page 46: Service Parts List

    SAPPHIRE-D D. Service Parts Service Parts Beginning Manufacturing Date: June 2010 Gas Stove - DV Ending Manufacturing Date: Active SAPPHIRE-D-CSB, SAPPHIRE-D-MBK, SAPPHIRE-D-PMH, SAPPHIRE-D-CWL (6/10-3/11) Log Set Assembly Part number list on following page. 08/12 Quadra-Fire • Sapphire • 7055-116 Rev. G • 10/12...
  • Page 47 SAPPHIRE-D Service Parts Beginning Manufacturing Date: June 2010 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for Stocked your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
  • Page 48 SAPPHIRE-D Service Parts Beginning Manufacturing Date: June 2010 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement Stocked parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. at Depot ITEM DESCRIPTION...

  • Page 49: Service Parts

    SAPPHIRE-D Service Parts Beginning Manufacturing Date: June 2010 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for Stocked your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.

  • Page 50: Limited Lifetimewarranty

    E. Limited Lifetime Warranty Hearth & Home Technologies Inc. LIMITED LIFETIME WARRANTY Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer. WARRANTY COVERAGE: HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance...
  • Page 51 E. Limited Lifetime Warranty (continued) WARRANTY CONDITIONS: WARRANTY EXCLUSIONS: This warranty is void if: LIMITATIONS OF LIABILITY: 4021-645C 12-29-10 Page 2 of 2 Quadra-Fire • Sapphire • 7055-116 Rev. G • 10/12...

  • Page 52: Contact Information

    F. Contact Information Quadra-Fire, a brand of Hearth & Home Technologies Inc. 7571 215 Street West, Lakeville, MN 55044 www.quadrafi re.com Please contact your Quadra-Fire dealer with any questions or concerns. For the location of your nearest Quadra-Fire dealer, please visit www. .com.

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