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INSTALL INSTRUCTIONS KK-100-06 & KK-120-06
KWIK-KIT PRISONER TRANSPORT INSERT
FORD and CHEVY VAN PRISONER TRANSPORT
TOOLS REQUIRED:
¼" & 3/8" Ratcheting Wrenches
¼" & 3/8"Air Ratchets (recommended)
3/8" Impact Guns (recommended)
¼" & 3/8" Standard Socket Sets
Powered Drill
Powered Screwdriver (recommended)
Drill Bit Set
Tape Measure
Screwdriver Set
HARDWARE - 60" or 80" COMPARTMENT: Some hardware not used in all application:
QTY DESCRIPTION
80
¼" Serrated nut
60
¼" x ¾" Carriage bolt
50
#10 x 1" Phillips pan head sheet metal screw
8
#8 x 3/8" Phillips flat head screw
32
¼" x ¾" Phillips flat head machine screw
25
¼" x ¾" Hex head bolt
25
¼" Flat washer
15
½" Flat washer
15
½" Lock washer
15
½" x 1 ¼" Socket button head bolt
4
3/8" x 2" Hex head bolt
4
3/8" Hex nut
4
3/8" Lock washer
4
3/8" x 2" Fender washer
2
White Silicone tube
4
Lock key
4
Vent block off plate
2
A/C vent plate
2
Dome light
HARDWARE - 40" COMPARTMENT:
QTY DESCRIPTION
90
¼" x ¾" Carriage bolt
90
¼" Serrated nut
Awe or Scribe
Pry-bar
Wire Crimping tool
Wire Stripping tool
Wire Cutter
Table/Circular Saw (if necessary)
Utility knife
Caulking gun
PART #
USED FOR:
GSM30023
GSM32000
GSM33196
Floor/wall to ceiling
GSM33179
Vent plates/dome lights
GSM33078
Wall/Bench extension
rd
GSM33001
3
divider, 3
rd
GSM31005
3
divider, 3
GSM31009
Grab straps/seat belts
GSM31030
Grab straps/seat belts
GSM33310
Grab straps/seat belts
GSM33032-1
Bulkheads
GSM30008
Bulkheads
GSM31028
Bulkheads
GSM31022
Bulkheads
PRM97343
Seams & Gaps
PRM97660-1
Doors
KKM0403-004
Ceiling (vent adapter kit)
KKM0403-001
Ceiling (vent adapter kit)
KK-DOME-2
Ceiling
PART #
USED FOR:
GSM32000
GSM30023
rd
ceiling
rd
ceiling
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Related Manuals for Havis-Shields Kwik-Kit KK-100-06
Summary of Contents for Havis-Shields Kwik-Kit KK-100-06
- Page 1 INSTALL INSTRUCTIONS KK-100-06 & KK-120-06 KWIK-KIT PRISONER TRANSPORT INSERT FORD and CHEVY VAN PRISONER TRANSPORT TOOLS REQUIRED: ¼” & 3/8” Ratcheting Wrenches ¼” & 3/8”Air Ratchets (recommended) 3/8” Impact Guns (recommended) ¼” & 3/8” Standard Socket Sets Powered Drill Powered Screwdriver (recommended) Drill Bit Set Tape Measure Screwdriver Set...
- Page 2 #10 x ½” Phillips flat head machine screw #10 Thin nylock nut Read all instructions before installing any Havis-Shields Equipment Corp products. Check for obstructions (Wire, brake lines, fuel tank, etc.) before drilling any holes! Use hardware provided with install kit For product support, visit the Install Instructions Section of our website at http://havis.com/Installation/Installation.html, email...
- Page 3 Rear OEM Trim modifications 1997-2007 Chevrolet G-Series Van Installation of Kwik Kit is very similar in Ford and Chevy Vans. All kits start with a measurement at the rear floor. The rear plastic floor trim on Chevy vans must be cut straight across as shown in photo.
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Page 4: Unpacking And Installation
Ford Driver-Side rear 8”inches Note: Photos above show a Chevrolet Van. Photos are intended to show rubber floor mat option only. ***Kwik kits are designed for cargo vans with no rear OEM trim, however they can be installed into passenger window vans. Some rear trim removal or modification is required. Do not remove all rear trim and headliner as this will aid in sound deadening &... - Page 5 Remove clear shrink- wrap covering the prisoner transport assembly. 2. This is the rear 40/60/or 80 section of the kit. Remove all black hardware, wood panels and brackets holding wood panels. Remove bolts holding the kit to the wood pallet. 5.
- Page 6 Remove all black hardware from assembled unit. This will give you the subassemblies as they are shown on the following pages. KK-XXX-06_INST_8-07...
- Page 7 The following photos are the main subassemblies as they are shipped from the factory. Remove drawing on final page and reference the item #’s as you install this kit. Item #1 Item #2 Item #3 Driver Side Bench/Wall/ Passenger Side Rear Bench/Wall/ Front Bulkhead minus driver-side Front bulkhead wing section Compartment Bulkhead...
- Page 8 Item #12 Item #6 Item #11 Rear bulkhead/door assembly Compartment Compartment ceiling Bulkhead/door assembly KWIK KIT LAYOUT Diamond plate floor and ceiling sections are not shown for detail purposes. KK-XXX-06_INST_8-07...
- Page 9 Be sure that all Auxiliary lighting, video systems, Kwik kit options, and wiring are complete. Access is severely limited after kit is installed. If optional rear load light(s) (KK-RLL) was ordered, install at this time. See KK-RLL install instructions Be sure to tape harnesses to roof in approximate locations that accessories are being installed in Kwik kit.
- Page 10 Item #1 Item #2 Place Driver-side Bench/Wall Place Passenger-side assembly into van so bench rests Bench/Wall assembly into van so on wheel well bench rests on wheel well Item #3 Item #3 Remove steel support bracket for Remove Emergency Exit Hatch Emergency Exit Hatch pin.
- Page 11 Item #4 & #13 Place (2) Diamond Plate Floors Be careful that exposed wires are not touching metal and optional KK- between Bench/Wall assemblies and x-VAK hoses are not completely crushed Front bulkhead. Place cardboard along side of bench while positioning Note: Vent hose will be tight in spots.
- Page 12 Item #8 Item #8 Route dome light wires, HVAC Current view of installation Place Passenger-side Ceiling section hoses, video cables, etc to their into vehicle respective locations Do not attach any hardware at this time Item #7 & #8 Item #12 Item #7 &...
- Page 13 Item #10 Place 3 compartment bench Photo shows optional storage door Note: Be careful not to scratch bulkheads. Items #9, #8, & #12 all bolt together VERY IMPORTANT!!! Position 3 compartment ceiling and loosely attach a few ¼” x ¾” hex head bolts and washers where 3 compartment divider and ceiling meet with rear passenger- side ceiling.
- Page 14 Item #6 to #5 Item #6 Item #6 Place Rear Bulkhead Position between Driver and Loosely attach Doorframe to Center Doorframe into vehicle Passenger-side Bench/Wall divider using #10 x 3/8” flat head assemblies machine screws and nylock nuts Item #6 to #2 Item #11 Note: It is recommended to put Loosely bolt Rear Bulkhead...
- Page 15 Item #6 Item #7, #8, #12 to #3, & #6 Continue around the entire kit bolting An awe or scribe will help Tighten screws holding Rear all Ceiling pieces to Bulkheads and align the holes Doorframe to Center Divider Doorframes using ¼ x ¾” carriage bolts, washers, and serrated nuts Pry bar Cut door gasket with utility kni...
- Page 16 Top Passenger-Side rear Top Driver-Side rear Item #6 Item #6 3” inches Approximately 3”inches Item #6 Item #6 Item #7 to #1 With unit positioned according to measurements on previous page, pre- Position Driver-side Ceiling section to drill and attach a #10 x 1” sheet metal screw to hold the rear Bulkhead in mate with Bench/Wall assembly.
- Page 17 Be careful when pre- drilling not to hit hoses, wires, etc… Note: Ceiling is behind wall Item #8 to #2 Item #5 & #4 to van floor Pre-drill ceiling with 5/32” drill bit and attach #10 x Be Sure Floor Is Square To Benches & Bulkheads. 1”...
- Page 18 On the Rear doorframe, remove the sheet metal screws installed earlier. Drill 3/8” holes through the doorframe, floor, and vehicle. Attach using 3/8” x 2” hex head bolts, washers, fender washers, lock washers, and hex nuts. Item #6 to van floor Item #11 to van floor 3/8”...
- Page 19 Socket Item #14 to doors and frames Attach Ball & Socket Style Doorstop. Attach “Ball” portion of assembly. Attach to threaded hole on the door using a ¼” x 1” Hex head bolt. 2 Attach the “Socket” and bracket portion. Attach to doorframe using #8 x ¾” Phillips machine screws and keps nuts.
- Page 20 FINAL INSTALLATION PHOTOS Optional Storage Compartment Optional Storage Compartment (Sold Seperatley) (Sold Separately) KK-XXX-06_INST_8-07...
- Page 21 PRISONER TRANSPORT OPTIONS – (All SOLD SEPERATLEY) KR-CCL-1 KR-DL KK-PVENT KK-RLL PT-VIDEO-X C-VS-1800-ECO w/ C-TCB-7 & C-3090-7 KK-XXX-06_INST_8-07...
- Page 22 ITEM DESCRIPTION Driver-side Bench/Wall Passenger-side Bench/Wall Front Bulkhead Diamond-plate Floor Divider Rear Bulkhead/ Doorframe Driver-side Ceiling Passenger-side Rear Ceiling Compartment Bulkhead Compartment Bench Compartment Doorframe Compartment Ceiling Compartment Floor (3) Door Stops Diamond-plate floor filler panel Item 7 Item 1 Item 14 Item 6 Item 4...
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