Clarke PIONEER 220 Operating & Maintenance Instructions

Clarke PIONEER 220 Operating & Maintenance Instructions

Air compressor

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AIR COMPRESSOR

Model No: PIONEER 220
Part Nos: 2320220(230V) & 2320221(110V)
OPERATING & MAINTENANCE
INSTRUCTIONS
GC0511

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Summary of Contents for Clarke PIONEER 220

  • Page 1: Air Compressor

    AIR COMPRESSOR Model No: PIONEER 220 Part Nos: 2320220(230V) & 2320221(110V) OPERATING & MAINTENANCE INSTRUCTIONS GC0511...
  • Page 2: Introduction

    GUARANTEE This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt as proof of purchase.
  • Page 3: Table Of Contents

    Declaration of Conformity ..............23 SPECIFICATION r t i l Please note that the details and specifications contained herein, are correct at the time of going to print. However, Clarke International reserve the right to change specifications at any time without prior notice.
  • Page 4: General Safety Precautions

    5. NEVER attempt any complex repairs yourself. If you have a technical problem contact your local Clarke dealer. 6. ALWAYS store the compressor out of reach of children. 7. ALWAYS protect your hearing. Ear protection should be worn when operating this compressor and it’s associated power tools.
  • Page 5 3. NEVER use this compressor if any part is damaged. Have it inspected and repaired by your Clarke dealer. 4. NEVER attempt to modify the air compressor, tank, fittings or attachments in any way. Doing so will invalidate the guarantee and could result in personal injury.
  • Page 6 OPERATING ABNORMALLY: If the compressor operates unusually or makes strange noises, switch off immediately and purge the air reservoir. Arrange repairs with your nearest Clarke dealer. 3. BREATHING QUALITY AIR: This compressor should not be used to supply breathing quality air.
  • Page 7 SERVICING & STORAGE 1. TURN OFF THE COMPRESSOR WHEN NOT IN USE: When not in use, turn off the compressor by depressing the On/Off switch, remove the plug from the mains supply. Slowly undo the drain valve to release the pressure from the reservoir.
  • Page 8: Electrical Connections

    ELECTRICAL CONNECTIONS WARNING! Read these electrical safety instructions thoroughly before connecting the product to the mains supply. Before switching the machine on, ensure that the voltage of your electricity supply is the same as that indicated on the rating plate. These products are designed to operate on either a domestic 230 VAC 50Hz supply (2320220) or an earthed 110VAC 50Hz power supply (2320221).
  • Page 9: Safety Symbols

    We strongly recommend that this machine is connected to the mains supply via a Residual Current Device (RCD). If in doubt, consult a qualified electrician. DO NOT attempt repairs yourself. SAFETY SYMBOLS The following safety symbols are present on the machine: THIS COMPRESSOR SHOULD ALWAYS BE STARTED OR STOPPED BY MEANS OF THE START/STOP BUTTON LOCATED ON THE CONTROL BOX.
  • Page 10: Overview

    OVERVIEW...
  • Page 11: Preparation For Use

    PREPARATION FOR USE WARNING: Before using the compressor, make sure that you have read and understood the safety instructions. UNPACKING Take care when lifting the compressor from the packaging and obtain assistance if necessary to avoid personal injury or damage to the machine. Always use the handle and frame, with one hand under the tank if required.
  • Page 12 • The ON/OFF switch is in the OFF (depressed) position. • The pressure regulator should be set at its lowest setting, i.e. turned fully anticlockwise. (- & + arrows are shown on the knob) • If the compressor has not been used recently, open the drain valve shown in Fig 1 to drain any condensate which may have...
  • Page 13: Operating Instructions

    MAX and MIN marks as shown in Fig 3. If not, top up to the correct level with Clarke SAE40 compressor oil. 2. After the first 5 working hours, replace the oil as described under MAINTENANCE on page...
  • Page 14 Note: If the machine pumps continuously without intermittently switching on and off, the compressor is too small for the demand of the application/tool being used and damage could result. Consult your Clarke dealer.
  • Page 15 Fig 7 the overload cutout trips again, set the main switch to the OFF position, unplug the machine and consult your Clarke dealer. SHUTTING DOWN AND STORAGE Press the red ON/OFF switch to shut off the compressor. • Never stop the compressor by unplugging it from the power supply.
  • Page 16: Maintenance

    3. Check the oil level is between the MAX & MIN marks on the dipstick & top up if necessary. (Use Clarke SAE40 compressor oil). Ensure the oil does not drop below the minimum level to avoid damage to the compressor.
  • Page 17: Recommended Oils

    Filter/Regulators. Lubricators, High Pressure Hoses, Whip Fig 11 Hose etc. Contact your Clarke dealer for further information. The use of parts other than genuine Clarke replacement parts may result in safety hazards, decreased machine performance, and will invalidate your warranty.
  • Page 18: Troubleshooting

    TROUBLESHOOTING y l l s i s , s t l l i s l i . y l . t r . r i . ) i . r i y l l u l i l l i...
  • Page 19: Component Parts

    In the event that any of the above situations arises, requiring the dismantling and overhaul of the compressor, contact your Clarke International Service Department on 020-8988-7400. COMPONENT PARTS - RECEIVER & CONTROLS " 4 " 2 " 4 " 4...
  • Page 20 PARTS DIAGRAM - AIR RECEIVER & CONTROLS...
  • Page 21 PARTS DIAGRAM - COMPRESSOR...
  • Page 22 COMPONENT PARTS - COMPRESSOR...
  • Page 23: Declaration Of Conformity

    DECLARATION OF CONFORMITY...

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