Clarke RACER 9/50P Operation & Maintenance Instructions Manual

Clarke RACER 9/50P Operation & Maintenance Instructions Manual

50l belt driven air compressor

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50L BELT DRIVEN AIR COMPRESSOR
MODEL NO: RACER 9/50P
PART NO: 2245000 (230V), 2245003 (110V)
OPERATION & MAINTENANCE
INSTRUCTIONS
LS0413

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Summary of Contents for Clarke RACER 9/50P

  • Page 1 50L BELT DRIVEN AIR COMPRESSOR MODEL NO: RACER 9/50P PART NO: 2245000 (230V), 2245003 (110V) OPERATION & MAINTENANCE INSTRUCTIONS LS0413...
  • Page 2: Parts And Servicing

    INTRODUCTION Thank you for purchasing this CLARKE 50L Belt Driven Air Compressor. Read this manual fully before use and follow the instructions carefully. In doing so you will ensure the safety of yourself and those around you, and you can look forward to your purchase giving you long and satisfactory service.
  • Page 3: Safety Precautions

    2. DO NOT operate your compressor with the guard removed. 3. Repairs must only be carried out by a qualified engineer. If problems occur, contact your Clarke dealer. 4. Before carrying out any maintenance, make sure that the pressure is released from the air reservoir, and that the compressor is disconnected from the electrical supply.
  • Page 4: Safety Symbols

    SAFETY SYMBOLS Read this instruction booklet carefully before positioning, operating or adjusting the compressor. Risk of electric shock. The compressor must be disconnected from the mains supply before removing any covers. Do not use in a damp environment. Risk of accidental start-up. The compressor could start automatically in the event of a power cut and subsequent reset.
  • Page 5: Electrical Connections

    WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS SUPPLY. RACER 9/50P, 110V Connect the mains lead to a suitable 110V (50Hz) electrical supply through an approved plug or a suitably fused isolator switch. If using a portable 110V transformer, make sure it has a rated capacity sufficient to take the load of the air compressor.
  • Page 6: Attach The Wheels

    ASSEMBLY CAUTION: TO PREVENT INJURY, GET ASSISTANCE WHEN LIFTING THIS COMPRESSOR. ATTACH THE WHEELS 1. Slide the axle through the wheel and hole in the wheel frame. 2. Lock the wheel in place using the washer and nut provided. 3. Fit the cap into the position shown.
  • Page 7: Before Use

    2. Ensure the oil level is between the min and max marks on the dipstick. • Only use SAE30 compressor oil, available from your Clarke dealer Part No. 3050801 • Take care not to exceed the maximum mark. Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 8: Operation

    OPERATION If the compressor has not been used for more then 24 hours, open the drain valve (on the bottom of the reservoir) and drain any condensate which has collected. See page 11. MOVING THE AIR COMPRESSOR • Stop the compressor and disconnect it from the power supply before you move it.
  • Page 9: Turning The Compressor On

    TURNING THE COMPRESSOR ON 1. Plug the compressor into the power supply. 2. Lift the On/Off button. • The compressor will operate until the reservoir is fully pressurised. It will then shut down. • The compressor will start up again when the pressure in the reservoir decreases.
  • Page 10: Removing Tools From The Air Hose

    REMOVING TOOLS FROM THE AIR HOSE WARNING: ALWAYS SET THE PRESSURE REGULATOR TO ZERO BEFORE YOU REMOVE OR REPLACE A TOOL. 1. Push down on the On/Off button to stop the compressor. 2. Turn the outlet valve handle to the off position.
  • Page 11: Draining The Reservoir

    DRAINING THE RESERVOIR CAUTION: YOU MUST DRAIN THE RESERVOIR AFTER EACH DAYS USE AND BEFORE YOU PUT YOUR COMPRESSOR INTO STORAGE. 1. Turn the compressor off and disconnect from the power supply. 2. Put a container below the drain valve to collect the condensate. 3.
  • Page 12: Maintenance

    CHECK OIL (DAILY) Ensure the oil level is between the min and max marks on the dipstick. See “Check the Oil level” on page 7 and top-up if necessary - (use Clarke SAE30 compressor oil, available from your local dealer).
  • Page 13: Replacing The Oil

    REPLACING THE OIL After the first 100 hours use, replace the oil using Clarke SAE30 compressor oil. Then replace the oil after every 500 hours of operation or every 6 months. To empty the oil from the machine, remove the oil drain plug from the crankcase.
  • Page 14: Replacing The Drive Belt

    REPLACING THE DRIVE BELT WARNING: MAKE SURE THAT THE COMPRESSOR IS DISCONNECTED FROM THE ELECTRICAL SUPPLY BEFORE REPLACING THE DRIVE BELT. 1. Rotate the clips shown through 90 degrees. 2. Remove the front of the cage and take out the worn or broken drive belt.
  • Page 15: Specifications

    SPECIFICATIONS 230V 110V Part Number 2245000 2245003 Max Pressure 10 Bar 10 Bar Voltage 230 VAC (50Hz) 110 VAC (50Hz) Air Displacement 9 CFM 9 CFM Receiver Capacity 50 L 50 L Fuse Rating 13 A Dimensions (L x W x H) 870 x 400 x 700 mm 870 x 400 x 700 mm Guaranteed Sound Power Level...
  • Page 16: Troubleshooting

    1. Switch off and wait approx 5 tripped. minutes. 2. Press the reset button and switch on again. Motor windings burnt out. 1. Contact your Clarke dealer for a replacement motor. The compressor Compressor head gasket 1. Return the machine to your does not reach blown or valve broken.
  • Page 17: Exploded Diagram

    EXPLODED DIAGRAM Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 18: Parts List

    PARTS LIST (230V) DESCRIPTION PART NO DESCRIPTION PART NO RILSAN PIPE 4/6 BLACK FN9270006 CRANKCASE FN4105267 MK102,MK103 PRESS.SW.4W 3/8 OL200 FN9063084 ROHS CYLINDER MK102XF60 FN4105275 CORD 3X1,5X1850 UK FN9065811 HEAD MK102 RP3/8XRP1/4 FN4105259 MOT.HP2 M80 240/50 FN4101121 CRANKSHAFT FN4105269 540C150605 MK102,MK103 SHROUD MK102,MK103 FN4105261...
  • Page 19 PARTS LIST (110V) DESCRIPTION PART NO DESCRIPTION PART NO PRESS.SW.4W 3/8 OL200 FN9063084 CRANKCASE FN4105267 ROHS MK102,MK103 CAVO ALIM 3X2,5 MK255 FN4100183 CYLINDER MK102XF60 FN4105275 11560 S/ HEAD MK102 RP3/8XRP1/4 FN4105259 MOT.EL.VEM80 D2M B3 FN540C001601 CRANKSHAFT FN4105269 CV2 11050 MK102,MK103 SHROUD MK102,MK103 FN4105261 LOWER COVER...
  • Page 20: Declaration Of Conformity

    DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 21 DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 22: Popular Accessories

    POPULAR ACCESSORIES Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 23 NOTES Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...

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