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EAU03338 Welcome to the Yamaha world of motorcycling! As the owner of an XJ900S, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
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This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
EAU00009 TABLE OF CONTENTS 1 GIVE SAFETY THE RIGHT OF WAY 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX...
GIVE SAFETY THE RIGHT OF WAY GIVE SAFETY THE RIGHT OF WAY ..........1-1...
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G IVE SAFETY THE RIGHT OF WAY EAU00021 Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics. Regular care and maintenance are essential for preserving value and operating condition of your motorcycle.
INSTRUMENT AND CONTROL FUNCTIONS Main switch/steering lock ........3-1 Brake pedal ............3-8 Indicator and warning lights ........3-2 Fuel tank cap ............3-9 Speedometer unit ..........3-3 Fuel ..............3-9 Tachometer ............3-4 Fuel tank breather hose (for Germany only) ..3-10 Self-diagnosis device ...........3-4 Starter (choke) lever ..........
I NSTRUMENT AND CONTROL FUNCTIONS EAU00027 1. Push. 2. Turn. EAU00029 EAU00040 Main switch/steering lock LOCK EW000016 The steering is locked, and all electrical WARNING The main switch/steering lock controls systems are off. The key can be re- the ignition and lighting systems, and is Never turn the key to “OFF”...
6. Right turn signal indicator light “ ” 3. Push the start switch. If the warn- ing light does not come on, have a EAU03034 Indicator and warning lights Yamaha dealer check the electri- cal circuit. EAU03299 Turn signal indicator lights “ ” / “...
Speedometer unit 6. Right turn signal indicator light “ ” pushing the start switch, have a The speedometer unit is equipped with Yamaha dealer check the electri- EAU00061 a speedometer, an odometer and a Neutral indicator light “ ” cal circuit.
If the tachometer displays such an er- Self-diagnosis device ror code, note the circuit-specific num- This model is equipped with a self-di- ber of r/min, and then have a Yamaha agnosis device for the following electri- dealer check the motorcycle. cal circuits:...
INSTRUMENT AND CONTROL FUNCTIONS EAU00109 Anti-theft alarm (optional) This motorcycle can be equipped with an optional anti-theft alarm by a Yamaha dealer. Contact a Yamaha dealer for more information. 1. Fuel gauge 1. Digital clock 2. Minute setting button “M”...
INSTRUMENT AND CONTROL FUNCTIONS The hazard light is used in case of an EAU00121 Dimmer switch emergency or to warn other drivers Set this switch to “ ” for the high when your motorcycle is stopped beam and to “ ”...
INSTRUMENT AND CONTROL FUNCTIONS EAU00143 Start switch “ ” Push this switch to crank the engine with the starter. EC000005 CAUTION: See page 5-1 for starting instruc- tions prior to starting the engine. 1. Engine stop switch 1. Clutch lever 2.
INSTRUMENT AND CONTROL FUNCTIONS 1. Shift pedal 1. Brake lever 1. Brake pedal 2. Brake lever position adjusting nut EAU00157 EAU00162 3. Properly aligned marks Shift pedal Brake pedal a. Adjusting range The shift pedal is located on the left The brake pedal is on the right side of EAU00160 side of the engine and is used in com-...
INSTRUMENT AND CONTROL FUNCTIONS 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. NOTE: The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked.
INSTRUMENT AND CONTROL FUNCTIONS EAU00186 CAUTION: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate paint- ed surfaces or plastic parts. For Germany only: Whenever replacement is necessary, use a fuel tank cap of the same spe- 1.
INSTRUMENT AND CONTROL FUNCTIONS 1. Seat lock 1. Projection ( 2) 1. Helmet holder 2. Unlock. 2. Seat holder EAU00263* Helmet holder To install the seat EAU02925 Seat The helmet holder is located under the Insert the projections on the front of the seat.
EAU01688 Storage compartment the seat. This storage compartment is designed to hold a genuine Yamaha U-LOCK. (Other locks may not fit.) When placing a U-LOCK in the storage compartment, securely fasten it with the straps. When the U-LOCK is not in the storage com- partment, be sure to secure the straps to prevent losing them.
INSTRUMENT AND CONTROL FUNCTIONS EAU00295 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjust- ing ring. EC000015 CAUTION: Never attempt to turn an adjusting 1. Spring preload adjusting bolt 1. Current setting mechanism beyond the maximum 2.
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Align the appropriate notch in the ad- will result in poor damping per- justing ring with the position indicator formance. on the shock absorber. Always have a Yamaha dealer service the shock absorber. 3-14...
It cuts the running engine when check this system regularly as de- the sidestand is moved down. scribed below and have a Yamaha Periodically check the operation of the dealer repair it if it does not function ignition circuit cut-off system according properly.
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INSTRUMENT AND CONTROL FUNCTIONS EW000046 WARNING The vehicle must be placed on the centerstand during this inspection. If a malfunction is noted, have a Yamaha dealer check the sys- tem before riding. 3-16...
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5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
Final gear oil • Check vehicle for oil leakage. 6-11–6-12 • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. Front brake • Check fluid level in reservoir. 6-21–6-23 • If necessary, add recommended brake fluid to specified level.
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• Check operation of ignition circuit cut-off system. Sidestand switch 3-15 • If system is defective, have Yamaha dealer check vehicle. NOTE: Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time;...
The transmission is in the neutral Consult a Yamaha dealer re- 2. Shift the transmission into the neu- position. garding any control or function tral position.
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Yamaha dealer check the off when the start switch is re- electrical circuit. leased.
OPERATION AND IMPORTANT RIDING POINTS EAU01258 EC000048 Starting a warm engine CAUTION: Follow the same procedure as for start- Even with the transmission in ing a cold engine with the exception the neutral position, do not that the starter (choke) is not required coast for long periods of time when the engine is warm.
OPERATION AND IMPORTANT RIDING POINTS EAU02941 EAU00424 EAU00436 Recommended shift points Tips for reducing fuel Engine break-in (for Switzerland only) consumption There is never a more important period in the life of your engine than the period The recommended shift points during Fuel consumption depends largely on between 0 and 1,000 km.
PERIODIC MAINTENANCE AND MINOR REPAIR Owner’s tool kit ............6-1 Checking and lubricating the throttle grip and cable ............... 6-23 Periodic maintenance and lubrication chart ..6-2 Checking and lubricating the brake and Removing and installing cowlings ......6-5 shift pedals ............6-24 Checking the spark plugs ........6-7 Checking and lubricating the brake and Engine oil and oil filter cartridge ......6-8...
Periodic inspection, adjustment and lu- ence required for a particular job, have brication will keep your vehicle in the a Yamaha dealer perform it for you. safest and most efficient condition pos- EW000063 sible. The most important points of in-...
The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. From 50,000 km, repeat the maintenance intervals starting from 10,000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and techni- cal skills.
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING ( 1,000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK Wheels • Check runout and for damage. • Check tread depth and for damage. • Replace if necessary. Tires • Check air pressure. •...
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING ( 1,000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK Front and rear brake • Check operation. switches Moving parts and cables • Lubricate. Lights, signals and • Check operation. switches • Adjust headlight beam. EAU03541 NOTE: The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Cowling A 1. Cowling A 2. Cowling B 2. Screw ( 2) NOTE: EAU01065 EAU03595 Pull the cowling up, then back to re- Removing and installing Cowling A move it. To remove the cowling cowlings 1.
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PERIODIC MAINTENANCE AND MINOR REPAIR 1. Grab bar 1. Bolt ( 2) 1. Screw ( 2) 2. Cowling B 2. Remove the grab bar by removing 3. Remove the screws, and then pull EAU03596 the bolts. the cowling off as shown. Cowling B To remove the cowling To install the cowling...
The spark plugs are important engine deposits, it should be replaced. components, which should be checked periodically, preferably by a Yamaha Specified spark plug: dealer. Since heat and deposits will DPR8EA-9 (NGK) or cause any spark plug to slowly erode,...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU02938 NOTE: Engine oil and oil filter If a torque wrench is not available when cartridge installing a spark plug, a good estimate The engine oil level should be checked of the correct torque is 1/4–1/2 turn before each ride.
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An oil filter wrench is available at a Skip steps 4–6 if the oil filter cartridge is off. Yamaha dealer. not being replaced. 2. Place an oil pan under the engine to collect the used oil.
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PERIODIC MAINTENANCE AND MINOR REPAIR 7. Install the engine oil drain bolt, and EC000072 CAUTION: then tighten it to the specified In order to prevent clutch slip- torque. page (since the engine oil also lubricates the clutch), do not Tightening torque: mix any chemical additives with Engine oil drain bolt: the oil or use oils of a higher...
If any Make sure that the motorcycle is or remains on, immediately turn the leakage is found, have a Yamaha deal- positioned straight when engine off and have a Yamaha deal- er check and repair the motorcycle.
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PERIODIC MAINTENANCE AND MINOR REPAIR To change the final gear oil NOTE: GL4 is a quality rating. Hypoid gear oils 1. Place an oil pan under the final rated GL5 or GL6 may also be used. gear case to collect the used oil. 2.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Fuel tank 1. Bolt ( 2) 1. Screw ( 4) 2. Fuel hose 3. Remove the fuel tank bolts. 5. Remove the air filter case cover by 3. Fuel sender coupler 4. Disconnect the fuel sender cou- removing the screws.
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PERIODIC MAINTENANCE AND MINOR REPAIR EC000082 CAUTION: Make sure that the air filter ele- ment is properly seated in the air filter case. The engine should never be op- erated without the air filter ele- ment installed, otherwise the piston(s) and/or cylinder(s) may 1.
Therefore, most car- checked and, if necessary, adjusted as buretor adjustments should be left to a follows at the intervals specified in the Yamaha dealer, who has the neces- periodic maintenance and lubrication sary professional knowledge and expe- chart.
Throttle cable free play EAU00635 Adjusting the throttle cable free play The throttle cable free play should measure 3–5 mm at the throttle grip. Periodically check the throttle cable free play and, if necessary, have a Yamaha dealer adjust it. 6-16...
2.25 bar 2.50 bar from occurring, the valve clearance regarding the specified tires. 250 kPa 290 kPa must be adjusted by a Yamaha dealer 90 kg–maximum 2.50 kg/cm 2.90 kg/cm 2.50 bar 2.90 bar at the intervals specified in the periodic...
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Check the tire condition and air wall is cracked, have a Yamaha dealer pressure before each ride. replace the tire immediately. CE-08E Minimum tire tread depth 1.6 mm...
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Always adjust the tire air pres- Valve core #9000A (original) cycle cannot be guaranteed. sure according to the operating After extensive tests, only the conditions. tires listed below have been ap- proved this model Yamaha Motor Co., Ltd. 6-19...
If any damage is 1. Locknut 1. Locknut found, have a Yamaha dealer re- 2. Clutch lever free play adjusting bolt 2. Clutch lever free play adjusting nut place the wheel. Do not attempt c.
EAU02962 EAU03209 Changing the brake fluid Checking and lubricating the Checking and lubricating the Have a Yamaha dealer change the cables throttle grip and cable brake fluid at the intervals specified in The operation of all control cables and The operation of the throttle grip and...
PERIODIC MAINTENANCE AND MINOR REPAIR Recommended lubricant: Throttle cable: Engine oil Throttle grip housing and grip: Lithium-soap-based grease (all-purpose grease) EAU03370 EAU03164 Checking and lubricating the Checking and lubricating the brake and shift pedals brake and clutch levers The operation of the brake and shift The operation of the brake and clutch pedals should be checked before each levers should be checked before each...
If any free Securely support the motorcycle so position. play can be felt, have a Yamaha that there is no danger of it falling 2. While applying the front brake, dealer...
Avoid any contact with To charge the battery skin, eyes or clothing and al- Have a Yamaha dealer charge the bat- ways shield your eyes when tery as soon as possible if it seems to working near batteries. In case have discharged.
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If you do not have ac- 4. After installation, make sure that cess to a sealed-type (MF) bat- the battery leads are properly con- tery charger, have a Yamaha nected to the battery terminals. dealer charge your battery. 6-28...
EAU01110 3. Clock fuse Replacing the fuses 4. If the fuse immediately blows 4. Hazard fuse again, have a Yamaha dealer The fuse boxes are located behind 5. Main fuse check the electrical system. 6. Spare fuse ( 3) cowling B. (See page 6-6 for cowling 7.
Thoroughly clean off any dirt down. and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner. 4. Install the bulb cover, and then connect the coupler. 5. Have a Yamaha dealer adjust the headlight beam if necessary. 6-30...
4. Remove the brake calipers by re- EW000122 remove the wheel. moving the bolts. WARNING ECA00047 It is advisable to have a Yamaha CAUTION: dealer service the wheel. Do not pull the brake lever after the Securely support the motor- brake caliper has been removed,...
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PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torques: Wheel axle: 59 Nm (5.9 m·kg) Front wheel axle pinch bolt: 19 Nm (1.9 m·kg) Brake caliper bolt: 40 Nm (4.0 m·kg) 7. Connect the speedometer cable. 1. Retainer 8. Push down hard on the handlebar 4.
EW000122 4. Disconnect the brake torque rod WARNING from the brake caliper bracket by It is advisable to have a Yamaha removing the cotter pin, the nut, dealer service the wheel. and the bolt. Securely support the motor- 5.
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PERIODIC MAINTENANCE AND MINOR REPAIR ECA00062 4. Install the brake torque rod bolt, CAUTION: nut and cotter pin at the brake cal- Do not push the brake pedal after iper bracket. the wheel has been removed togeth- EW000124 WARNING er with the brake disc, otherwise the Always use a new cotter pin.
However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
M OTORCYCLE CARE AND STORAGE EAU03412 Care Before cleaning Cleaning 1. Cover the muffler outlets with plas- ECA00010 While the open design of a motorcycle CAUTION: tic bags after the engine has reveals the attractiveness of the tech- Avoid using strong acidic wheel cooled down.
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MOTORCYCLE CARE AND STORAGE Do not use any harsh chemical For motorcycles equipped with After riding in the rain, near the sea or products on plastic parts. Be a windshield: Do not use strong on salt-sprayed roads sure to avoid using cloths or cleaners or hard sponges as Since sea salt or salt sprayed on roads sponges which have been in...
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NOTE: including chrome- and nickel-plat- Consult a Yamaha dealer for advice on ed, surfaces. what products to use. 4. Use spray oil as a universal clean- er to remove any remaining dirt. 5. Touch up minor paint damage caused by stones, etc.
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MOTORCYCLE CARE AND STORAGE Storage Long-term a. Remove the spark plug caps and Before storing your motorcycle for spark plugs. several months: b. Pour a teaspoonful of engine oil Short-term 1. Follow all the instructions in the into each spark plug bore. Always store your motorcycle in a cool, “Care”...
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MOTORCYCLE CARE AND STORAGE 6. Lubricate all control cables and NOTE: Make any necessary repairs before the pivoting points of all levers and storing the motorcycle. pedals as well as of the sidestand/ centerstand. 7. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground.
S PECIFICATIONS EAU01038 Specifications CS-01E Model XJ900S Engine oil Dimensions Type -20 -10 10 20 30 40 50 ˚C Overall length 2,230 mm SAE 10W-30 Overall width 750 mm SAE 10W-40 Overall height 1,300 mm Seat height 795 mm SAE 15W-40 Wheelbase 1,505 mm SAE 20W-40...
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SPECIFICATIONS Final gear oil Gear ratio Type Hypoid gear oil SAE 80 (API GL4) 2.188 or multigrade hypoid gear oil 1.500 SAE 80W-90 1.154 Quantity 0.2 L 0.933 Air filter Dry type element 0.813 Fuel Chassis Type Regular unleaded gasoline Frame type Double cradle Fuel tank capacity...
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SPECIFICATIONS Maximum load* 205 kg Rear Tire air pressure (measured Type Single disc brake on cold tires) Operation Right foot up to 90 kg* Fluid DOT 4 Front 225 kPa (2.25 kg/cm , 2.25 bar) Suspension Rear 250 kPa (2.50 kg/cm , 2.50 bar) Front Telescopic fork...
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SPECIFICATIONS Headlight type Quartz bulb (halogen) Bulb voltage, wattage quantity Headlight 12 V, 60/55 W Tail/brake light 12 V, 5/21 W Auxiliary light 12 V, 4 W Turn signal light 12 V, 21 W Meter lighting 12 V, 3.4 W Neutral indicator light 12 V, 3.4 W High beam indicator light...
SPECIFICATIONS EAU01064 Conversion table CS-02E Conversion table All specification data in this manual are listed in SI and METRIC TO IMPERIAL METRIC UNITS. Metric unit Multiplier Imperial unit Use this table to convert METRIC unit data to IMPERIAL m·kg 7.233 ft·lb m·kg 86.794...
CONSUMER INFORMATION Identification numbers ............... 9-1 Key identification number ..............9-1 Vehicle identification number ............. 9-1 Model label ..................9-2...
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. 1. Key identification number 1.
The model label is affixed to the frame under the seat. (See page 3-11 for seat removal and installation procedures.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
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I NDEX 1 0 - Air filter element, cleaning ......6-13 Engine break-in ........5-4 Light switch ..........3-7 Anti-theft alarm ........3-5 Engine oil and oil filter cartridge ....6-8 Engine stop switch........3-7 Main switch/steering lock ......3-1 Battery ...........6-27 Model label ..........9-2 Brake and clutch levers, checking and Final gear oil..........
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INDEX Starting a warm engine......5-3 Start switch..........3-7 Steering, checking ......... 6-26 Storage............ 7-4 Storage compartment ......3-12 Tachometer ..........3-4 Throttle cable free play, adjusting ..6-16 Throttle grip and cable, checking and lubricating..........6-23 Tires ............6-17 Tool kit.............
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2000 · 7 - 0.6 1 CR...