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INTRODUCTION EAU00000 Congratulations on your purchase of the Yamaha XJ900S. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
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IMPORTANT MANUAL INFORMATION EW000002 WARNING PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
EAU00009 TABLE OF CONTENTS 1 SAFETY INFORMATION 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX...
SAFETY INFORMATION Safe riding ..................1-1 Protective apparel ................1-3 Modification ..................1-3 Loading and accessories ..............1-3 Gasoline and exhaust gas..............1-5 Location of the important labels ............1-7...
S AFETY INFORMATION EAU00014 TWO-WHEELED MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING. HE OR SHE SHOULD: 1.
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SAFETY INFORMATION 4. Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. a. Make sure you are qualified. Also, only lend your motorcycle to experienced operators. b.
6. A passenger should also observe the above precautions. Modification Modifications made to the motorcycle not approved by Yamaha, or the removal of original equipment, may render your motorcycle unsafe for use and may cause severe personal injury. Modifications may also make your motorcycle illegal to use.
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Genuine Yamaha accessories have been specifically designed for use on this motorcycle. Since Yamaha cannot test all other accessories which may be available, you must personally be responsible for the proper selection, installation and use of non-Yamaha accessories. You should use extreme caution when selecting and installing any accessories.
SAFETY INFORMATION a. Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum. b.
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SAFETY INFORMATION a. The engine and exhaust system may be hot. Park the motorcycle in a place where pedestrians or children are not likely to touch these hot areas. b. Do not park the motorcycle on a slope or soft ground; the motorcycle may fall over. c.
SAFETY INFORMATION EAU02977 Location of the important labels Please read the following labels carefully before operating this motorcycle. WARNING Before you operate this vehicle, read the owner’s manual. English 3HP-21568-00 4AA-22259-40...
I NSTRUMENT AND CONTROL FUNCTIONS EAU00027 1. Push 2. Turn EAU00029* EAU00040 Main switch/steering lock LOCK EW000016 The steering is locked in this position WARNING The main switch controls the ignition and all electrical circuits are switched and lighting systems. Its operation is Never turn the key to “OFF”...
INSTRUMENT AND CONTROL FUNCTIONS EAU01154 EAU01313 Fuel indicator light “ ” Oil level indicator light “ ” When the fuel level drops below ap- This indicator comes on when the oil proximately 5 L, this light will come on. level is low. This light circuit can be When this light comes on, fill the tank at checked by the procedure on page 3-3.
Oil level indicator light Oil level Oil level comes on. does not come on. is OK. is low. Ask a Yamaha dealer to Engine oil level and Supply inspect electrical circuit. electrical circuit are OK. engine oil. Go ahead with riding.
Fuel indicator light Fuel indicator light Fuel level Fuel level comes on. does not come on. is OK. is low. Fuel level and electrical Ask a Yamaha dealer to Supply fuel. circuit are OK. inspect electrical circuit. Go ahead with riding.
INSTRUMENT AND CONTROL FUNCTIONS EAU01559* Diagnosis device This model is equipped with a diagno- sis device for the following circuits. Throttle Position Sensor (T.P.S.) Ignition circuit If some trouble should occur in any of these circuits, the tachometer will re- peatedly display as follows: 1.
Yamaha dealer for repair. EC000004 CAUTION: To prevent engine damage, be sure to consult a Yamaha dealer as soon as possible if the tachometer dis- 1. Fuel gauge plays a repeated change in r/min. EAU00110...
INSTRUMENT AND CONTROL FUNCTIONS NOTE: When setting the clock after its power source is cut by a removed battery, etc., first set the time for 1:00 AM, then, go on to set it for the correct time. 1. Digital clock 1.
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INSTRUMENT AND CONTROL FUNCTIONS EAU00127 EAU00141 Turn signal switch Start switch “START” To signal a right-hand turn, push the The starter motor cranks the engine switch to “ ”. To signal a left-hand when pushing the start switch. turn, push the switch to “ ”.
INSTRUMENT AND CONTROL FUNCTIONS 1. Clutch lever 1. Shift pedal 1. Front brake lever 2. Position adjusting nut EAU00152 EAU00157 3. Proper position Clutch lever Shift pedal a. Adjusting range The clutch lever is located on the left This motorcycle is equipped with a con- EAU00160 handlebar, and the ignition circuit cut- stant-mesh 5-speed transmission.
INSTRUMENT AND CONTROL FUNCTIONS NOTE: This tank cap cannot be closed unless the key is in the lock. The key cannot be removed if the cap is not locked properly. EW000023 WARNING Be sure the cap is properly installed and locked in place before riding the 1.
INSTRUMENT AND CONTROL FUNCTIONS EAU00185 CAUTION: Always wipe off spilled fuel immedi- ately with a dry and clean soft cloth. Fuel may deteriorate painted surfac- es or plastic parts. EAU00192 Recommended fuel: 1. Filler tube 1. Starter (choke) “ ” Regular gasoline 2.
INSTRUMENT AND CONTROL FUNCTIONS 1. Seat lock 1. Projection (× 2) 1. Helmet holder 2. Seat holder EAU02925 EAU00263 Seat Helmet holder To install To remove The helmet holder is under the seat. Insert the projections on the front of the Insert the key in the lock and turn it Remove the seat and hook the helmet seat into the seat holder, then push...
Front fork adjustment EC000013 CAUTION: This compartment is designed to store This front fork is equipped with spring a genuine Yamaha U-LOCK. (Other preload adjusting bolts. The grooves are provided to show locks may not fit.) Be sure the lock is EW000037 the adjustment level.
Make sure that damage will result in poor the appropriate notch in the adjusting damping performance. ring is aligned with the position indica- Take your shock absorber to a tor on the rear shock absorber. Yamaha dealer for any service. 3-14...
Please check carefully PULL IN CLUTCH LEVER AND the operating instructions listed be- PUSH START SWITCH. low and if there is any indication of a malfunction, return the motorcycle ENGINE WILL START. to a Yamaha dealer immediately for repair. 3-15...
P RE-OPERATION CHECKS EAU01114 Owners are personally responsible for their vehicle’s condition. Your motorcycle’s vital functions can start to deteriorate quickly and unexpectedly, even if it remains unused (for instance, if it is exposed to the elements). Any damage, fluid leak or loss of tire pressure could have serious consequences.
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PRE-OPERATION CHECKS ITEM CHECKS PAGE • Make sure that all nuts, bolts and screws are properly tightened. Chassis fasteners — • Tighten if necessary. • Check fuel level. Fuel 3-11 • Fill with fuel if necessary. Lights, signals and • Check for proper operation. 6-26 ~ 6-27 switches NOTE:...
OPERATION AND IMPORTANT RIDING POINTS Starting and warming up a cold engine..........5-1 Starting a warm engine ..............5-4 Shifting ....................5-4 Tips for reducing fuel consumption ............ 5-5 Engine break-in .................. 5-5 Parking ....................5-6...
This motorcycle is equipped with an ig- their functions. Consult nition circuit cut-off system. Yamaha dealer regarding any The engine can be started only under control or function that you do one of the following conditions: not thoroughly understand. The transmission is in neutral.
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OPERATION AND IMPORTANT RIDING POINTS CF-34E TURN THE MAIN SWITCH TO “ON” AND THE ENGINE STOP SWITCH TO “ ”. IF THE TRANSMISSION IS IN NEUTRAL IF THE TRANSMISSION IS IN GEAR AND THE SIDESTAND IS DOWN, AND THE SIDESTAND IS UP, PUSH THE START SWITCH.
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Yamaha dealer to inspect it. is released. If the oil level indicator (choke) turned off. light flickers or remains on, immedi- 3.
OPERATION AND IMPORTANT RIDING POINTS EAU01258 EC000048 Starting a warm engine CAUTION: The starter (choke) is not required Do not coast for long periods when the engine is warm. with the engine off, and do not EC000046 tow the motorcycle a long dis- CAUTION: tance.
Never let the engine speed enter of time, i.e. in traffic jams, at traffic the red zone. lights or railroad crossings. If any engine trouble should oc- cur during the break-in period, consult a Yamaha dealer imme- diately.
OPERATION AND IMPORTANT RIDING POINTS EAU00460 Parking When parking the motorcycle, stop the engine and remove the ignition key. EW000058 WARNING The exhaust system is hot. Park the motorcycle in a place where pedes- trians or children are not likely to touch the motorcycle.
If you do not have necessary tools re- brication will keep your motorcycle in quired during a service operation, take the safest and most efficient condition your motorcycle to a Yamaha dealer for possible. Safety is an obligation of the service. motorcycle owner. The maintenance...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU00473 PERIODIC MAINTENANCE AND LUBRICATION CP-01E EVERY 6,000 km 12,000 km INITIAL ITEM CHECKS AND MAINTENANCE JOBS (1,000 km) 6 months 12 months (whichever (whichever comes first) comes first) • Check fuel hoses for cracks or damage. √...
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PERIODIC MAINTENANCE AND MINOR REPAIR EVERY 6,000 km 12,000 km INITIAL ITEM CHECKS AND MAINTENANCE JOBS (1,000 km) 6 months 12 months (whichever (whichever comes first) comes first) • Check bearing for looseness or damage. √ √ Wheel bearings • Replace if necessary. •...
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Final gear oil • Change oil at initial 1,000 km and thereafter every 24,000 km or 24 months (whichever comes first). * Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer. EAU02970 NOTE: The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Cowling A 1. Cowling A 2. Cowling B 2. Screw (× 2) 3. Pull the cowling up, and then slide EAU01065 EAU00490* it back. Cowling removal and Cowling A To install installation To remove 1.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Grab bar 1. Bolt (× 4) 1. Screw (× 2) 2. Cowling B 2. Remove the bolts and the grab 3. Remove the screws and pull the EAU00486* bar. cowling off as shown. Cowling B To install To remove 1.
When installing a spark plug, the gas- lems yourself. Instead, take the motor- ket surface should always be cleaned cycle to a Yamaha dealer. The spark and a new gasket used. Any grime plugs should be periodically removed should be wiped off from the threads...
PERIODIC MAINTENANCE AND MINOR REPAIR 2. With the engine stopped, check the oil level through the level win- dow located at the lower part of the right side crankcase cover. NOTE: Wait a few minutes until the oil level settles before checking. 3.
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NOTE: Make sure the O-ring is seated proper- An oil filter wrench is available at a nearby Yamaha dealer. 7. Install the new oil filter and tighten 5. Install the drain bolt and tighten it it to the specified torque with an oil to the specified torque.
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Periodic oil change: the specified level. 3.2 L EC000067 With oil filter replacement: CAUTION: 3.4 L If the indicator light flickers or re- mains on, immediately stop the en- gine and consult with a Yamaha dealer. 6-10...
PERIODIC MAINTENANCE AND MINOR REPAIR 5. Fill the gear case with the recom- mended oil. Recommended oil: SAE 80 API GL-4 Hypoid gear oil If desired, an SAE 80W90 hypoid gear oil may be used for all condi- tions. Final gear oil quantity: 1.
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PERIODIC MAINTENANCE AND MINOR REPAIR 1. Bolt (× 2) 1. Screw (× 4) 1. Air filter 3. Remove the fuel tank bolts. 5. Remove the air filter case cover by 6. Pull out the air filter. 4. Disconnect the fuel sender lead removing the screws.
Most adjustments 1,000 to 2,000 r/min. Occasionally should be left to a Yamaha dealer who rev the engine to 4,000 to has the professional knowledge and 5,000 r/min. The engine is warm experience to do so.
There should be a free play of 3 ~ speed and in direction b to de- 5 mm at the throttle grip. If the free play is incorrect, ask a Yamaha dealer to crease engine speed. make this adjustment. Standard idle speed:...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU01132 CE-34E EW000083 Maximum load* 205 kg Tires WARNING Cold tire pressure Front Rear To ensure maximum performance, Proper loading of your motorcycle 225 kPa 250 kPa long service and safe operation, note Up to 90 kg load* (2.25 kgf/cm (2.50 kgf/cm is important for several characteris-...
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Yamaha dealer immediately. Brakes, tires, and relat- ed wheel parts replacement should 1. Side wall 1. Tire valve be left to a Yamaha Service Techni- 2. Wear indicator 2. Valve core cian. a. Tread depth 3. Valve cap with seal...
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ME33 mentioned below have been ap- high-speed running tires. The fol- Dunlop 120/70-17 58V K505F proved by Yamaha Motor Co., Bridgestone 120/70-17 58V G601 lowing points must be observed in Ltd. for this model. No guaran- order for you to make fully effective...
Check for cracks, bends, or warpage of the wheels. If any ab- normal condition exists in a wheel, 1. Locknut 1. Locknut consult a Yamaha dealer. Do not 2. Adjusting bolt 2. Adjusting nut attempt even small repairs to the c. Free play If the specified free play cannot be ob- wheel.
If they have almost disap- switch body so it does not rotate while peared, ask a Yamaha dealer to re- turning the adjusting nut. place the pads. Turn the adjusting nut in direction a to make the brake light come on earlier.
Insufficient brake fluid may let air enter leakage and poor brake perfor- Have a Yamaha dealer check the the brake system, possibly causing the mance. cause if the brake fluid level goes brakes to become ineffective.
Yamaha service personnel. EW000112 The throttle twist grip assembly should Have the Yamaha dealer replace the WARNING be greased at the time that the cable is following components during periodic Damage to the outer housing of ca-...
Recommended lubricant: Check to see that the center and side- Engine oil Engine oil stand move up and down smoothly. Recommended lubricant: Engine oil EW000114 WARNING If the center and/or sidestand does not move smoothly, consult a Yamaha dealer. 6-22...
Therefore it is not dangerous, causing severe burns, smoothly, have a Yamaha dealer in- necessary to check the electrolyte or fill etc. It contains sulfuric acid. Avoid spect the wheel bearings.
Always make sure the connec- see if the electrical device operates. If improper rating can cause extensive tions are correct when reinstall- the fuse immediately blows again, con- electrical system damage and pos- ing the battery. sult a Yamaha dealer. sibly a fire. 6-25...
PERIODIC MAINTENANCE AND MINOR REPAIR Specified fuses: Main fuse: 30 A Headlight fuse: 15 A Signaling system fuse: 20 A Ignition fuse: 10 A Clock fuse: 10 A 1. Connector 1. Bulb holder 2. Bulb holder cover 2. Unhook the bulb holder and re- EAU00829 move the defective bulb.
EW000122 holder. WARNING EC000105 It is advisable to have a Yamaha CAUTION: dealer service the wheel. Avoid touching the glass part of a Securely support the motor- bulb. Keep it free from oil; other-...
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PERIODIC MAINTENANCE AND MINOR REPAIR Left Right 1. Bolt (× 3) 1. Pinch bolt 2. Brake hose holder 2. Wheel axle 3. Caliper 4. Loosen the pinch bolt and wheel 3. Remove the brake hose holders axle. and the calipers by removing the 5.
PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque: Wheel axle: 59 Nm (5.9 m·kg) Pinch bolt: 19 Nm (1.9 m·kg) Caliper bolt: 40 Nm (4.0 m·kg) 6. Push down hard on the handle- bars several times to check for 2. Lift up the wheel between the front EAU01469 proper fork operation.
2. Place the motorcycle on the cen- 3. Remove the caliper bolts and WARNING terstand. wheel axle nut. It is advisable to have a Yamaha 4. Remove the brake torque rod cot- dealer service the wheel. ter pin, nut and bolt. Securely support the motor- 5.
If your motorcycle requires any repair, 1. Apply a light coating of lithium and brake torque rod nut to the bring it to a Yamaha dealer. The skilled soap base grease to the final gear specified torques. technicians at a Yamaha dealership...
Remove spark plugs and check electrodes. Engine doesn’t start, go to battery Dry. Ask a Yamaha dealer to inspect. check. 4. Battery Engine turns over Battery good. quickly. Engine doesn’t start, ask a Yamaha Use the electric starter.
MOTORCYCLE CARE AND STORAGE Care ....................7-1 Storage....................7-4...
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M OTORCYCLE CARE AND STORAGE EAU01521 Care Before cleaning Cleaning 1. Cover up the muffler outlets with After normal use The exposure of its technology makes plastic bags. Remove dirt with warm water, a neutral a motorcycle charming but also vulner- 2.
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MOTORCYCLE CARE AND STORAGE ECA00010 Do not use any harsh chemical For motorcycles equipped with CAUTION: products on plastic parts. Be a windshield: Do not use strong Avoid using strong acidic wheel sure to avoid using cloths or cleaners or hard sponges as cleaners, especially on spoked sponges which have been in they...
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MOTORCYCLE CARE AND STORAGE 1. Clean your motorcycle with cold After cleaning EWA00001 WARNING water and soap after the engine 1. Dry the motorcycle with a chamois Make sure that there is no oil or wax has cooled down. or an absorbing cloth. on the brakes and tires.
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NOTE: “OFF” position: Turn the fuel cock To prevent corrosion, avoid Consult a Yamaha dealer for advice on to “OFF”. damp cellars, stables (because what products to use. 4. Fill up the fuel tank and add fuel...
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MOTORCYCLE CARE AND STORAGE a. Remove the spark plug caps and 6. Lubricate all control cables and 9. Remove the battery and fully spark plugs. the pivoting points of all levers and charge it. Store it in a cool, dry b.
SPECIFICATIONS Specifications ..................8-1 HOW TO USE THE CONVERSION TABLE ........8-5...
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S PECIFICATIONS EAU01038 Specifications CS-01E Model XJ900S Engine oil Dimensions Type -20˚ -10˚ 0˚ 10˚ 20˚ 30˚ 40˚ 50˚C Overall length 2,230 mm SAE 10W/30 Overall width 750 mm SAE 10W/40 Overall height 1,300 mm SAE 15W/40 Seat height 795 mm SAE 20W/40 Wheelbase 1,505 mm...
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SPECIFICATIONS Final gear oil Gear ratio Type SAE 80 API “GL-4” hypoid gear 2.188 oil or SAE 80W90 all-purpose 1.500 hypoid gear oil 1.154 Quantity 0.2 L 0.933 Air filter Dry type element 0.813 Fuel Chassis Type Regular unleaded gasoline Frame type Double cradle Unleaded fuel only (for Australia)
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SPECIFICATIONS Maximum load* 205 kg Rear Air pressure (cold tire) Type Single disc brake up to 90 kg load* Operation Right foot operation Front 225 kPa (2.25 kgf/cm , 2.25 bar) Fluid DOT 4 Rear 250 kPa (2.50 kgf/cm , 2.50 bar) Suspension 90 kg load ~ maximum load* Front...
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SPECIFICATIONS Headlight type Quartz bulb (halogen) Bulb voltage, wattage × quantity 12 V, 60/55 W × 1 Headlight 12 V, 5/21 W × 1 Tail/brake light 12 V, 21 W × 4 Turn signal light 12 V, 3.4 W × 4 Meter light 12 V, 3.4 W ×...
SPECIFICATIONS EAU01064 HOW TO USE THE CONVERSION TABLE CS-02E CONVERSION TABLE All specification data in this manual are listed in SI and METRIC TO IMPERIAL METRIC UNITS. Metric unit Multiplier Imperial unit Use this table to convert METRIC unit data to IMPERIAL m·kg 7.233 ft·lb...
CONSUMER INFORMATION Identification number records............. 9-1 Key identification number ..............9-1 Vehicle identification number.............. 9-1 Model label..................9-2 NOISE REGULATION (For Australia)..........9-2...
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Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is sto- len. 1. Key identification number 1.
This information will be needed (b) The use of the vehicle after such to order spare parts from your Yamaha device or element of design has dealer. been removed or rendered inoper-...
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I NDEX 1 0 - Indicator lights..........3-2 Fuel indicator light.......3-2 Air filter ..........6-11 Final gear oil replacement ..... 6-11 High beam indicator light ....3-2 Front brake lever ........3-9 Neutral indicator light ......3-2 Front fork adjustment......3-13 Battery ...........6-24 Oil level indicator light ......3-2 Front fork inspection ......
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