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DVL GSR Insert Owner's Manual
WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
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Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
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Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
This appliance may be installed in an aftermarket, permanently
located, manufactured home (USA only) or mobile home, where
not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the
rating plate. This appliance is not convertible for use with other
gases, unless a certified kit is used.
Installer:
After installation give this manual to the home-owner and
explain operation of this heater.
© Copyright 2009, T.I.
$10.00
100-01236_000
Featuring the
Tested and Listed by
OMNI-Test Laboratories, Inc.
Portland, Oregon
Report # 028-F-72c-5
ANSI Z21.88-2009 / CSA 2.33-2009
• Direct Vent Fireplace Insert
• Masonry or Factory Built (Metal) Wood-
Burning Fireplace
•
Residential or Mobile Home
Travis Industries, Inc.
www.travisproducts.com
4800 Harbour Pointe Blvd. SW
4091002
Burner
Mukilteo, WA 98275
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Related Manuals for Travis Industries DVL GSR Insert
Summary of Contents for Travis Industries DVL GSR Insert
- Page 1 DVL GSR Insert Owner’s Manual Featuring the Burner Tested and Listed by OMNI-Test Laboratories, Inc. Portland, Oregon Report # 028-F-72c-5 ANSI Z21.88-2009 / CSA 2.33-2009 • Direct Vent Fireplace Insert • Masonry or Factory Built (Metal) Wood- Burning Fireplace •...
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Page 2: Introduction And Important Information Introduction
This serial number will be needed in case you require Or, mail your warranty card to: service of any type. Travis Industries House of Fire 4800 Harbour Pointe Blvd. SW Model: DVL Insert GSR Mukilteo, WA 98275 Save Your Bill of Sale. -
Page 3: Table Of Contents
Altitude Considerations ........13 Index Vent Restrictor ............. 14 Index ................50 Vent Installation ............ 14 Vent Location ............15 Vent Configurations ..........15 Vent Connector Removal and Installation .... 16 Surround Panel Installation ........18 © Travis Industries 4091008 100-01236_000... -
Page 4: Safety Precautions
Immediately call a qualified vicinity of this heater. service technician to inspect the appliance and to replace any part of the control system that has been under water. © Travis Industries 4091008 100-01236_000... - Page 5 Always follow the instructions in this manual. • If the fiber logs become damaged, replace with Travis Industries log set. • Plug the heater into a 120V • Children and adults should grounded electrical outlet. be alerted to the hazards of...
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Page 6: Features & Specifications
Fuel: This heater is shipped in natural gas (NG) configuration but may be converted to propane (LP) using a conversion kit. The sticker on top of the gas control valve will verify the correct fuel. © Travis Industries 4091008 100-01236_000... -
Page 7: Installation Warnings
Install gas line into the fireplace (do not connect to unit). Position the heater. Connect the gas line and gas vent to the appliance. Install the optional surround panels and trim. Attach the on/off switch. Follow the instructions under "Finalizing the Installation" on page 26. © Travis Industries 4091008 100-01236_000... -
Page 8: Top Convection Deflector
The DVL inserts 14-1/2" into the fireplace. See "Leveling Bolts" for details on leveling the heater. The gas line and shutoff valve should be installed prior to insert placement. © Travis Industries 4091008 100-01236_000... -
Page 9: Factory-Built (Metal) Wood-Burning Fireplace Requirements
NOTE: To access the rear leveling bolts, remove the burner (see page 45). Use a 1/2” socket wrench (with extension) to adjust the leveling bolts. Rear Leveling Bolt Front Leveling Bolts © Travis Industries 4091008 100-01236_000... -
Page 10: Clearances
Maximum Mantel Depth 0” 1” 2” 3” 4” 5” 6” 7” 8” 9” 10” 11” 12” 37+” 36” 35” Mantel Height 34” Above Base of Insert (n) 33” 32” 31” © Travis Industries 4091008 100-01236_000... - Page 11 Install the face mounting brackets with the included nuts. NOTE: The brackets install with this pair of closely spaced flanges at the top. NOTE: The brackets install into the lower pair of holes on the insert. © Travis Industries 4091008 100-01236_000...
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Page 12: Gas Line Location
Route the power cord out of the access hole on the right side of the appliance. • Plug the power cord into a grounded 120 Volt outlet (do not remove the grounding pin). • The electrical connection may also be made using the optional Wiring Kit (SKU 97200315). © Travis Industries 4091008 100-01236_000... -
Page 13: Vent Requirements
• Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. © Travis Industries 4091008 100-01236_000... -
Page 14: Vent Restrictor
168mm (6-5/8”) to 76mm (3”) & 102mm (4”) Co-Linear Adapter (Travis Part # 98900124) Inlet Exhaust Use hose-clamps to secure the vent. Alternative Method: use high-temperature silicone and secure with screws. © Travis Industries 4091008 100-01236_000... -
Page 15: Vent Location
Prevents odors from chimney entering room. Block-Off Plate (non-combustible materials) Inlet Masonry Fireplace Z.C. (Metal) Wood-Burning Fireplace NOTE: You may use either re-line configuration with a masonry or zero-clearance fireplace. © Travis Industries 4091008 100-01236_000... -
Page 16: Vent Connector Removal And Installation
4. Slide the insert into place, guiding the vent connector into the guides on top of the insert. 5. Attach the vent connector to the appliance (see the following page for details). 6. Remove any excess slack in the flex line and attach the vent termination. © Travis Industries 4091008 100-01236_000... - Page 17 Pull on the vent connector rod until the vent connector snaps into place. Slide the vent connector rod in to conceal it. © Travis Industries 4091008 100-01236_000...
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Page 18: Surround Panel Installation
An optional knock-out is provided if the power cord is routed behind the surround panel. Install the rectangular plug and button plug into the surround panel trim to conceal the two holes on the surround panel trim. © Travis Industries 4091008 100-01236_000... -
Page 19: Finalizing The Installation
Hang the glass frame on the firebox. latch bracket. b) While holding in place, attach the upper latches (follow the instructions to the right in reverse). c) Lift the glass frame slightly and attach the lower latches. © Travis Industries 4091008 100-01236_000... - Page 20 You will need to push slightly to get the latch to insert. Glass Once fully inserted, turn the latch until it is is level. © Travis Industries 4091008 100-01236_000...
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Page 21: Log Set Installation
(see photos below). Once in place, carefully pull the log all the way forward. This allows the log to glow above the rear burner holes. NOTE: If you encounter sooting on the rear log, move the log back until sooting is eliminated. © Travis Industries 4091008 100-01236_000... - Page 22 The right log has a hole on the bottom. Place the log so the pin on the bracket inserts into the hole on the log (see photos below). Make sure the log is pushed back so it sits flat against both sides of the bracket attached to the burner. © Travis Industries 4091008 100-01236_000...
- Page 23 The right twig has one hole in the bottom that fits over the pin on the back log (see photo below). The bottom of the log rests on the right log. Place the log as shown below. © Travis Industries 4091008...
- Page 24 Finalizing the Installation Front Ember Chunk Placement Place the ember chunk as shown in the photos below. Make sure the ember chunks does not cover any burner holes. © Travis Industries 4091008 100-01236_000...
- Page 25 Use a stiff brush to apply a thin layer of rockwool fibers onto the burner. Do not use the entire bag of rockwool. Use only a small amount and save the remainder. Over-use of rockwool will diminish the glow and may cause sooting or other adverse conditions. © Travis Industries 4091008 100-01236_000...
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Page 26: Steps For Finalizing The Installation
(see page 28). Battery Holder for Control Panel Lights CONTINUOUS HIGH PILOT REMOTE GREEN SMART ACCENT LIGHT PILOT The remote receiver uses 4 AA batteries. The remote uses 3 AAA batteries. © Travis Industries 4091008 100-01236_000... -
Page 27: Air Shutter Adjustment
The flames should burn off of each burner hole. If the heater does not work correctly, contact your Travis dealer for a remedy. 12. Give this manual to the home owner for future reference and fully explain operation of this heater. © Travis Industries 4091008 100-01236_000... -
Page 28: Operation
Press the “ON” button on the transmitter (receiver will beep 4 times). "Beep" "Beep" "Beep" "Beep" "Beep" “Beep” "Beep" Figure 2 NOTE: If power is cut off to the receiver for an extended period of time, you may need to re-synchronize the remote. © Travis Industries 4091008 100-01236_000... -
Page 29: Starting The Heater For The First Time
Location of Controls Most features will be controlled by the included remote. Swing the access door and control cover down to access the controls on the insert. CONTINUOUS HIGH PILOT REMOTE GREEN SMART ACCENT LIGHT PILOT © Travis Industries 4091008 100-01236_000... - Page 30 “remembers” the last setting). If you wish to adjust the mode settings use the transmitter mode button to adjust the settings (see “Mode Controls” on page 34). The thermostat and burner on/off operating functions will not work on the transmitter. © Travis Industries 4091008 100-01236_000...
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Page 31: Accent Light
Frequent On / Off Operation – if you are frequently turning the heater on and off, you may wish to leave it in continuous pilot. This allows the burner to turn on more quickly, without pilot ignition delay. © Travis Industries 4091008... - Page 32 When you change thermostat target settings the fireplace will not beep. NOTE: When the receiver batteries start to get low, the receiver will beep intermittently. When the batteries are nearly depleted, the receiver will no longer beep. See “Receiver Batteries” on page 36). © Travis Industries 4091008 100-01236_000...
- Page 33 Figure 8 NOTE: if the transmitter batteries go dead while in thermostat setting (standard or smart), the appliance will shut off after approximately 24 hours. © Travis Industries 4091008 100-01236_000...
- Page 34 11). The center display will display the 7 settings, from “OFF” to “HI” for full on. High This is the blower speed read- When in blower out. Use the up or down Medium mode, this icon will buttons to adjust the blower appear darkened. speed (7 settings). Figure 11 © Travis Industries 4091008 100-01236_000...
- Page 35 Comfort Control Mode (see Figure 13). The center display will display either “ON” or “OFF”. This is the comfort control read-out. Use the up button When in comfort to turn on, down button to turn control mode, this off (2 settings). icon will appear darkened. Figure 13 © Travis Industries 4091008 100-01236_000...
- Page 36 Figure 15 Power Outages The remote will work if household current (AC power) is disconnected. The batteries inside the receiver will continue to power the heater but the accent light and blower will not operate. © Travis Industries 4091008 100-01236_000...
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Page 37: Normal Operating Sounds
This appliance has several areas that reach high temperatures. Dust or other particles on these areas may burn and create an odor. This is normal during start-up. You may notice the smell is more acute if the appliance was left idle for a long period. © Travis Industries 4091008 100-01236_000... -
Page 38: Maintenance
Install the three included AAA batteries into the remote (see illustration below). Battery Holder for Control Panel Lights CONTINUOUS HIGH PILOT REMOTE GREEN SMART ACCENT LIGHT PILOT The remote receiver uses 4 AA batteries. The remote uses 3 AAA batteries. © Travis Industries 4091008 100-01236_000... -
Page 39: Accent Light Replacement
If the pilot or main burners do not burn correctly, contact your dealer for service. Monitor blower operation. Remove any debris or vegetation near the vent termination. Contact your dealer if any sooting or deterioration is found near the vent termination. © Travis Industries 4091008 100-01236_000... -
Page 40: Troubleshooting Table
See "Adjusting the Flame Height" (Under 6") The logs or coals are placed incorrectly See "Log Set Installation" Thin Layer of Soot Improper air shutter adjustment Adjust Air Shutter - contact your dealer Covers the Glass © Travis Industries 4091008 100-01236_000... -
Page 41: Wiring Diagram
Receiver IPI / CPI Blue White CONTINUOUS (4) AA Batteries PILOT FAN CONTROL Fan Controller POWER 120 VAC INTERMITTENT Power In 110V OUT AUX OUT PILOT Accent Thermodisk Light (s) Optional Blower(s) Accent Light Rheostat © Travis Industries 4091008 100-01236_000... -
Page 42: Replacement Parts List
Maintenance Replacement Parts List Caution: Use only Travis Industries replacement parts. Do not use substitute materials. Warning: Do not operate appliance with the glass front removed, cracked, or broken. Replacement of the glass should be done by a licensed or qualified service person. -
Page 43: Safety Label
Safety Label Safety Label The safety (listing) label is attached to the operating tag (chained to the heater near the gas control valve). A copy is shown below © Travis Industries 4091008 100-01236_000... -
Page 44: Warranty
2. Travis Industries has the option of either repairing or replacing the defective component. 3. If your dealer is unable to repair your appliance’s defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the dealership where you purchased the appliance, a copy of your receipt showing the date of the appliance’s purchase, and the serial number on your appliance. -
Page 45: Optional Equipment
Remove the ember trays and burner (see below). Grasp the burner with both hands and lift it straight up and out of the firebox. Remove and discard the back air shield. Remove and discard the manifold cover (see below). © Travis Industries 4091008 100-01236_000... - Page 46 Look here for the orifice identification Screw each LP orifice in so the orifice protrudes 15/16" (24mm) Front (indicating full insertion). Rear 15/16" 24mm Install the new manifold cover included in owner’s pack (see illustration below). © Travis Industries 4091008 100-01236_000...
- Page 47 – tighten to 25 Lb-inches. Leak test this area after installation to verify proper installation. Re-attach the wiring. Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak- test all gas connections and the gas control valve. © Travis Industries 4091008 100-01236_000...
- Page 48 This holds the clips in place during installation. Attach the panel to the insert following the directions below. Attach the lower surround panel to the inset with the nuts (included with the panel). © Travis Industries 4091008 100-01236_000...
- Page 49 Optional Equipment (for qualified installers only) © Travis Industries 4091008 100-01236_000...
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Page 50: Index Index
Location of Controls ............. 29 Warnings ..............4 Log Set Installation ............21 Warranty ..............44 LP Instructions ............45 Window (Glass) Removal and Installation ....19 Maintaining Your Heater's Appearance ......38 Wiring Diagram ............41 © Travis Industries 4091008 100-01236_000...