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MQ Power Whisperwatt DCA180SSI Operation And Parts Manual

Whisperwatt series 60hz generators (isuzu 6hk1x diesel engine)
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OperatiOn anD parts ManUaL
WhisperWatt™ series
MODeL Dca180ssi
MODeL Dca180ssiU
60hz generatOrs
(isUzU 6hK1X DieseL engine)
parts List nO. c0870301604 Dca180sssi
parts List nO. M3870301404 Dca180ssiU
Revision #1 (08/02/10)
To find the latest revision of this
publication, visit our website at:
www.mqpower.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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Summary of Contents for MQ Power Whisperwatt DCA180SSI

  • Page 1 OperatiOn anD parts ManUaL WhisperWatt™ series MODeL Dca180ssi MODeL Dca180ssiU 60hz generatOrs (isUzU 6hK1X DieseL engine) parts List nO. c0870301604 Dca180sssi parts List nO. M3870301404 Dca180ssiU Revision #1 (08/02/10) To find the latest revision of this publication, visit our website at: www.mqpower.com...

  • Page 2: Proposition 65 Warning

    65 Warning Diesel engine exhaust and some of page 2 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)

  • Page 3: Reporting Safety Defects

    1-888-327-4236 (TTY: 1-800-424-9153), go to http://www.nhtsa.dot.gov; or write to: Administrator NHTSA 1200 New Jersey Avenue S.E. Washington, DC 20590 You can also obtain information about motor vehicle safety from http://www.safecar.gov. DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 3...

  • Page 4: Table Of Contents

    Troubleshooting (Generator) ........50 Troubleshooting (Engine Controller) ...... 51 Troubleshooting (Diagnostic Lamp) ....... 52 Explanation of Code in Remarks Column ..... 54 Suggested Spare Parts ......... 55 page 4 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)

  • Page 5: Parts Ordering Procedures

    All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST. We aCCepT all maJor CreDIT CarDS! DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 5...

  • Page 6: Safety Information

    CauTIon Indicates a hazardous situation which, if not avoided, CoulD result in mInor or moDeraTe InJurY. NOTICE Addresses practices not related to personal injury. page 6 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)

  • Page 7: General Safety

    „ alWaYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 7...

  • Page 8: Engine Safety

    „ never touch the hot exhaust manifold, local Health and Safety Administrator. muffl er or cylinder. Allow these parts to cool before servicing equipment. page 8 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)

  • Page 9: Towing Safety

    „ Use the trailer’s swivel jack to adjust the trailer height to „ alWaYS shutdown engine before transporting a level position while parked. DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 9...

  • Page 10: Electrical Safety

    „ never grab or touch a live power cord or cable with wet hands. The possibility exists of electrical shock, electrocution or death. page 10 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)

  • Page 11: Safety Information

    „ alWaYS disconnect the negaTIve battery terminal before performing service on the generator. „ alWaYS keep battery cables in good working condition. Repair or replace all worn cables. DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 11...

  • Page 12: Specifications

    8.0 gal. (30.1 L)/hr at 75% load Fuel Consumption 6.1 gal. (23.1 L)/hr at 50% load 3.7 gal. (14.0 L)/hr at 25% load Battery 27(CCA O degF -800A) X 2 page 12 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)

  • Page 13: Dimensions

    41.33 in. (1050 mm.) 67 in. (1,700 mm.) 37.00 in. (940 mm.) 48.8 in. (1,240 mm.) 41.33 in. (1050 mm.) 37.00 in. (940 mm.) DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 13...

  • Page 14: Installation

    Figure 2. Typical Generator Grounding Application page 14 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)
  • Page 15 They are to resist damage to the bottom of the generator and to maintain alignment. DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 15...

  • Page 16: General Information

    Use the cable selection chart (Table 6) as a „ Battery Charger (Optional) guide for selecting proper extension cable size. „ Water Heater (Optional) open DelTa exCITaTIon SYSTem page 16 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)

  • Page 17: Major Components

    Output Receptacles Assembly Engine and Radiator Assembly Fuel Tank Assembly Circuit Breaker Assembly Engine Operating Panel Assembly Generator Control Panel Assembly Figure 3. Major Components DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 17...

  • Page 18: Generator Control Panel

    7. Frequency meter — Indicates the output frequency main circuit breaker in the closed position (on). in hertz (Hz). Normally 60 Hz. page 18 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)
  • Page 19 DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 19...

  • Page 20: Engine Operating Panel

    Operating paneL Figure 5. Engine Operating Panel page 20 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)

  • Page 21: Engine Operating Panel

    F. engine running — Indicates that engine is running detected. When a fault has been at a safe operating speed. detected the engine controller will evaluate the fault and all major DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 21...

  • Page 22: Output Terminal Panel Familiarization

    „ Two GFCI Circuit Breakers @ 20 amps „ Five Output Terminal Lugs ( U, V, W, O, Ground) Figure 6. Output Terminal Panel page 22 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)
  • Page 23 These receptacles can be accessed in any voltage change-over board position. Figure 10. Plastic Face Plate (Output Terminal Lugs) Figure 8. 120/240V Twist-Lock Auxiliary Receptacles DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 23...
  • Page 24 500A main circuit breaker is provided. Make sure to switch all circuit breakers to the oFF position prior to starting the engine. Figure 12. Over Current Relay Figure 11. Connecting Loads page 24 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)

  • Page 25: Load Application

    Motors and motor-driven equipment draw much greater nameplate, approximate 3Ø load may be determined current for starting than during operation. by multiplying voltage by amperage by 1.732. DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 25...

  • Page 26: Generator Outputs

    1Ø 120 Volt 400 amps (4 wire) 1Ø 240 Volt 200 amps (4 wire) 3Ø 240 Volt 433 amps 3Ø 480 Volt 216 amps page 26 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)

  • Page 27: Generator Outputs/Gauge Reading

    Gauge (Figure 18). This process can be repeated for terminals V and W. Figure 17. aC ammeter Figure 18. aC ammeter Change-over Switch (amp reading on u lug) DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 27...

  • Page 28: Output Terminal Panel Connections

    To achieve a 3Ø 208V output the voltage selector switch must be in the 3Ø-240/139 position and the voltage Figure 20. UVWO Terminal Lugs regulator must be adjusted to 208V.. 3Ø-240/139V Connections page 28 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)

  • Page 29: Output Terminal Panel Connections

    UVWO terminals are secure and tight. The possibility of arcing Figure 27. UVWO Terminal Lugs 1Ø-277V exists, that could cause a fire. Connections DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 29...

  • Page 30: Inspection/Setup

    „ API Service Classification CC/SD „ API Service Classification CC/SE „ API Service Classification CC/SF Table 9. recommended motor oil Figure 29. Internal Fuel Tank System page 30 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)
  • Page 31 Do noT remove the radiator cap until the unit has completely cooled. The possibility of hot! coolant exists which can cause severe burns. DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 31...

  • Page 32: Air Cleaner

    ISuzu engine owner’s manual. Fan BelT TenSIon A slack fan belt may contribute to overheating, or to insufficient charging of the battery. Inspect the fan belt for page 32 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)

  • Page 33: Inspection/Setup

    Pay close attention to Inadequate battery connections may cause poor the polarity of the battery when connecting the battery. starting of the generator, and create other malfunctions. DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 33...

  • Page 34: Generator Start-Up Procedure (Manual)

    60 cycle output frequency in herTz. Figure 38. Engine Speed Switch (Low) 2. Place the mpeC control switch in the manual position to start the engine (Figure 39). page 34 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)

  • Page 35: Generator Start-Up Procedure (Manual)

    The ammeter will only display a current reading if a load is in use. DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 35...

  • Page 36: Generator Start-Up Procedure (Auto Mode)

    36 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)

  • Page 37: Generator Shut-Down Procedures

    1. Place both the maIn, gFCI and loaD circuit breakers as shown in Figure 54 to the oFF position.. Figure 57. Emergency Stop Button Figure 54. Main, GFCI and Load Circuit Breakers Off DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 37...

  • Page 38: Maintenance

    After changing the air element, press the dust indicator button to reset the indicator. page 38 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)
  • Page 39 To restart after running out of fuel, turn the switch to the “ON” position for 15-30 seconds. Try again, if needed. Figure 59. Fuel Tank Cleaning DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 39...

  • Page 40: Check Oil Level

    Allow engine to cool when flushing out radiator. Flushing the radiator while hot could cause serious burns from water or steam. page 40 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)
  • Page 41 Figure 61. Battery Charger and Jacket Water Heater Power Connections DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 41...

  • Page 42: Trailer Maintenance

    16. application — Indicates which units can be employed on a particular trailer. 7. Coupler — Type of hitch used on the trailer for towing. page 42 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)

  • Page 43: Brake Adjustment

    Brake lining thickness incorrect or not adjusted correctly? linings. Dragging Brakes Replace rubber parts Enough brake fluid or correct fluid? fill with dot 4 fluid. DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 43...
  • Page 44 (Figure 63) should be visually inspected every 6,000 miles for signs of excessive wear, elongation of bolt holes, and loosening of fasteners. Replace all damaged parts (suspension) immediately. Torqued suspension components page 44 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)

  • Page 45: Trailer Maintenance

    Wheel Size FT-lBS FT-lBS FT-lBS 12" 20-25 35-40 50-65 13" 20-25 35-40 50-65 14" 20-25 50-60 90-120 15" 20-25 50-60 90-120 16" 20-25 50-60 90-120 DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 45...

  • Page 46: Trailer Wiring Diagram

    Wiring DiagraM Figure 65. Trailer/Towing Vehicle Wiring Diagram page 46 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)

  • Page 47: Generator Wiring Diagram

    Wiring DiagraM Figure 66. Generator Wiring Diagram DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 47...

  • Page 48: Engine Wiring Diagram

    Wiring DiagraM Figure 67. Engine Wiring Diagram page 48 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)

  • Page 49: Controller Wiring Diagram

    Wiring DiagraM Figure 68. Controller Wiring Diagram DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 49...

  • Page 50: Troubleshooting (Generator)

    Over current? Confirm load requirements and reduce. Circuit Breaker Tripped Defective circuit breaker? Check and replace. Over current Relay actuated? Confirm load requirement and replace. page 50 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)

  • Page 51: Troubleshooting (Engine Controller)

    Magnetic pick up out of adjustment? Adjust magnetic pick up. Loss of MPU light(s) or on. Magnetic pick up dirty? Clean magnetic pick up. DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 51...

  • Page 52: Troubleshooting (Diagnostic Lamp)

    “ON” position, the engine will not be stopped even if the starter switch is turned to the “OFF” position. In such case, turn the diagnostic switch to the “OFF” position. page 52 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)
  • Page 53 DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 53...

  • Page 54: Explanation Of Code In Remarks Column

    Multiquip. Other entries will for sale through Multiquip. be clarifi ed in the “Remarks” Column. page 54 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)

  • Page 55: Suggested Spare Parts

    1....0601806640 ..FUSE, 65 AMP NOTICE Part number on this Suggested Spare Parts list may supersede/replace the P/N shown in the text pages of this book. DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 55...

  • Page 56: Generator Assembly

    GENERATOR ASSY. 1-4B 1-4A page 56 — DCa180SSI/DCa180SSIu 60 hz gen. • operatIon anD partS manual — rev. #1 (08/02/10)
  • Page 57 GROMMET C1154000002 END BRACKET C1138000003 FIELD ASSY EXCITER 0012110065 HEX HEAD BOLT 0042610000 WASHER, LOCK 0041210000 WASHER,FLAT 0017112045 HEX HEAD BOLT C1154400004 COVER, BEARING DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 57...
  • Page 58 (cOntinUeD) 1-4B 1-4A page 58 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)
  • Page 59 WASHER, LOCK .........4 ....DCA180SSI 0040016000 WASHER, LOCK .........4 ....DCA180SSIU C0164600003 COUPLING ADAPTER ........1 ....DCA180SSI M3163600103 COUPLING ADAPTER ........1 ....DCA180SSIU 0010310030 HEX HEAD BOLT 0042510000 WASHER, LOCK DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 59...

  • Page 60: Control Box Assembly

    60 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)
  • Page 61 812146-8300 SENSOR, INLET AIR TEMP......1 ....REPLACES P/N 0603210240 M3260500703 SET PANEL, ELECTRIC PARTS 0016906016 HEX HEAD BOLT 8981264350 CONTROLLER ..........1 ....REPLACES P/N 0602202678 DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 61...
  • Page 62 (cOntinUeD) page 62 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)
  • Page 63 AC AMMETER, 0~ 300A/600A:5A 0601801040 CHANGE- OVER SWITCH, AMMETER 0601800275 AC VOLTMETER, 600V 0601801041 CHANGE- OVER SWITCH, VOLTMETER 1 0601840073 RHEOSTAT (VOLTAGE REGULATOR) 0601840121 KNOB 0602202641 CONTROLLER DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 63...
  • Page 64 (cOntinUeD) page 64 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)
  • Page 65 9095720140 PACKING .............1 ....REPLACES P/N 0602021109 0601806644 FUSE, 30A 0601806640 FUSE, 65A M3246702604 WIRE HARNESS, GENERATOR M3357202402 WIRE HARNESS, ENGINE M3357202202 WIRE HARNESS, CONTROLLER DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 65...

  • Page 66: Engine And Radiator Assembly

    66 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)
  • Page 67 INTER COOLER HOSE M3310400803 INTER COOLER PIPE M3310504003 INTER COOLER HOSE M3310504203 INTER COOLER HOSE 0605515236 HOSE BAND 0605515214 HOSE BAND 0605515206 HOSE BAND DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 67...
  • Page 68 (cOntinUeD) page 68 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)
  • Page 69 OIL FILTER ..........1 ....REPLACES P/N 0602041007 1132402322 CARTRIDGE, OIL FILTER ......1 ....REPLACES P/N 0602041221 0010110120 HEX HEAD BOLT 0040010000 WASHER, LOCK 0041210000 WASHER, FLAT DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 69...
  • Page 70 (cOntinUeD) page 70 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)
  • Page 71 8980305320 ELENT., BLOWBY FILTER, DCA180SSIU ..1 ....REPLACES 0602044210 0194801300 HOSE ............1 ....DCA180SSIU 3373200304 BRACKET, AIR CLEANER ......1 ....DCA180SSIU 0016908025 HEX. HEAD BOLT ........4 ....DCA180SSIU DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 71...

  • Page 72: Output Terminal Assembly

    OUtpUt terMinaL assy. page 72 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)
  • Page 73 CIRCUIT BREAKER, 1P 20A 0601808804 CIRCUIT BREAKER, 2P 50A C3261600704 BRACKET, CIRCUIT BREAKER ....1 ....DCA180SSI M3260600104 BRACKET, CIRCUIT BREAKER ....1 ....DCA180SSIU 25-1 0222100150 RUBBER CUSHION DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 73...
  • Page 74 OUTPUT TERMINAL ASSY. (cONTINUEd) page 74 — DCa180SSI/DCa180SSIu 60 hz gen. • operatIon anD partS manual — rev. #1 (08/02/10)
  • Page 75 STAY 0027105016 HEX HEAD BOLT M4236100604 COVER M4236400304 BRACKET 0016906020 HEX HEAD BOLT ........2 ....DCA180SSI 0016906016 HEX HEAD BOLT ........2 ....DCA180SSIU 0027104016 MACHINE SCREW DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 75...

  • Page 76: Battery Assembly (Dca180Ssi)

    (Dca180ssi) page 76 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)
  • Page 77 TERMINAL ASSY 0845040414 TERMINAL CAP (+) 0845041304 TERMINAL CAP (-) 0017112025 HEX HEAD BOLT 0040512000 TOOTHED WASHER 0016908020 HEX HEAD BOLT 0040508000 TOOTHED WASHER DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 77...

  • Page 78: Battery Assembly (Dca180Ssiu)

    (Dca180ssiU) page 78 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)
  • Page 79 BATTERY CABLE M3346902104 BATTERY CABLE M3346902204 BATTERY CABLE EARTH CABLE 0017112025 HEX HEAD BOLT 0040512000 TOOTHED WASHER 0016908020 HEX HEAD BOLT 0040508000 TOOTHED WASHER DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 79...

  • Page 80: Muffler Assembly

    MUffLer assy. page 80 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)
  • Page 81 HEX HEAD BOLT C1331300104 COVER ............2 ....DCA180SSI M4330300004 COVER ............2 ....DCA180SSIU 0016908020 HEX HEAD BOLT M4333300304 BRACKET 0016908020 HEX HEAD BOLT 0602326062 U BOLT SET DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 81...
  • Page 82 (Dca180ssi) page 82 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)

  • Page 83: Fuel Tank Assembly (Dca180Ssi)

    0016908020 HEX HEAD BOLT Y131B40000 FUEL COOLER ...........1 ....REPLACES P/N 0605517000 0016908020 HEX HEAD BOLT 0191302160 RETURN HOSE 0191301870 RETURN HOSE 0605515145 HOSE BAND DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 83...
  • Page 84 (Dca180ssiU) page 84 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)
  • Page 85 0016908020 HEX HEAD BOLT 131B40000 FUEL COOLER ...........1 ....REPLACES P/N 0605517000 0016908020 HEX HEAD BOLT 0191302160 RETURN HOSE 0191301870 RETURN HOSE 0605515145 HOSE BAND DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 85...

  • Page 86: Enclosure Assembly

    86 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)
  • Page 87 M3493201504 ACOUSTIC SHEET 0010114050 HEX HEAD BOLT ........4 ....DCA180SSI 0010114040 HEX HEAD BOLT ........4 ....DCA180SSIU 0030014000 HEX NUT 0040014000 WASHER, LOCK 0041214000 WASHER, FLAT DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 87...
  • Page 88 ENCLOSURE ASSY. (CONtiNUEd) page 88 — DCa180SSI/DCa180SSIu 60 hz gen. • operatIon anD partS manual — rev. #1 (08/02/10)
  • Page 89 53 A M3493512204 ACOUSTIC SHEET 0016908020 HEX HEAD BOLT M4463200304 COVER 0016906016 HEX HEAD BOLT M44635000204 GUTTER 0019206015 HEX HEAD BOLT 0019204020 HEX HEAD BOLT DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 89...
  • Page 90 ENCLOSURE ASSY. (CONtiNUEd) page 90 — DCa180SSI/DCa180SSIu 60 hz gen. • operatIon anD partS manual — rev. #1 (08/02/10)
  • Page 91 M3493432504 ACOUSTIC SHEET M3453304004 DUCT M3493431804 ACOUSTIC SHEET 0207008000 HEX NUT B9114000002 DOOR HANDLE 0825007362 DOOR HANDLE ..........3 ....DCA180SSI M9113000102 DOOR HANDLE ..........3 ....DCA180SSIU DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 91...
  • Page 92 (cOntinUeD) page 92 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)
  • Page 93 BLIND PLUG ..........11 ....DCA180SSI M9310000004 BLIND PLUG ..........11 ....DCA180SSIU 0019210025 HEX HEAD BOLT 0016908020 HEX HEAD BOLT ........1 ....DCA180SSIU 0040508000 TOOTHED WASHER ........1 ....DCA180SSIU DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 93...

  • Page 94: Rubber Seals Assembly

    94 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)
  • Page 95 0228900580 SEAL RUBBER 0228900640 SEAL RUBBER 0229201130 SEAL RUBBER 0228801050 SEAL RUBBER 0228800550 SEAL RUBBER 0228800590 SEAL RUBBER 0228100560 SEAL RUBBER 0228100370 SEAL RUBBER DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 95...

  • Page 96: Nameplate And Decals Assy.(Dca180Ssi)

    DecaLs assy.(Dca180ssi) page 96 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)
  • Page 97 DECAL : WARNING ENGINE EXHAUST ......1 ...B90420000 FUEL TANK GROUP 1320620904 DECAL : DIESEL FUEL ........... 1 ...S-1756 6360620004 DECAL : FUEL DRAIN PLUG .......... 1 ...S-1883 DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 97...
  • Page 98 DecaLs assy. (cOnt. Dca180ssi) page 98 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)
  • Page 99 DECAL : CAUTION ............1 ...M35000220 8-11 M9510000104 DECAL : DOCUMENT BOX LOCATED ......1 ...M91000010 8-12 A9504000014 DECAL : DANGER EXHAUST GAS ......... 1 ...A90400001 DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 99...

  • Page 100: Nameplate And Decals Assy.(Dca180Ssiu)

    DecaLs assy.(Dca180ssiU) page 100 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)
  • Page 101 DECAL : WARNING ENGINE EXHAUST ......1 ...M90320000 FUEL TANK GROUP M9500500004 DECAL : DIESEL FUEL ........... 1 ...M90050000 M9500500104 DECAL : FUEL DRAIN PLUG .......... 1 ...M90050010 DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 101...
  • Page 102 DecaLs assy. (cOnt. Dca180ssiU) page 102 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)
  • Page 103 DECAL : DOCUMENT BOX LOCATED ......1 ...M91000010 8-12 A9504000014 DECAL : SUPPORT HOOK ..........2 ...M91200000 8-13 M9504200004 DECAL: WARNING STRAT FIRES ........1 ...M90420000 DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 103...

  • Page 104: Terms And Conditions Of Sale - Parts

    Multiquip’s designated receiving point. page 104 — DCa180SSI/DCa180SSIu 60 hz gen. • operaTIon anD parTS manual — rev. #1 (08/02/10)
  • Page 105 DCa180SSI/DCa180SSIu 60 hz gen/ • operaTIon anD parTS manual — rev. #1 (08/02/10) — page 105...
  • Page 106 © COPYRIGHT 2010, MULTIQUIP INC. MQ Power and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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