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MQ Power DCA-150SSJU Parts And Operation Manual

Whisperwatt generator
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PARTS AND OPERATION MANUAL
DCA-150SSJU
DCA-150SSJU2
WHISPERWATT
GENERATOR
MQ POWER
Parts List No. M3870300254
Revision #3 (09/07/01)
MULTIQUIP INC. . . . .
18910 WILMINGTON AVE.
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244
FAX: 310-537-3927
E-mail:mq@multiquip.com
TM
PARTS DEPARTMENT:
800-427-1244
SERVICE DEPARTMENT:
800-835-2551
FAX: 310-638-8046
•
www:multiquip.com

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  • Page 1 PARTS AND OPERATION MANUAL MQ POWER DCA-150SSJU DCA-150SSJU2 WHISPERWATT GENERATOR Parts List No. M3870300254 Revision #3 (09/07/01) MULTIQUIP INC..PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT: 310-537-3700 800-421-1244 800-835-2551 FAX: 310-537-3927 FAX: 310-638-8046 •...

  • Page 2: Dca-150Ssju — Parts And Operation Manual — Rev. #3 (09/07/01)

    PAGE 2 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)

  • Page 3: Here's How To Get Help

    800/427-1244 or 310/537-3700 FAX: 800/672-7877 or 310/637-3284 SERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN 800/421-1244 or 310/537-3700 FAX: 310 - 537-3927 DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 3...

  • Page 4: Table Of Contents

    Engine Controller Troubleshooting ......60 Generator Wiring Diagram .......... 61 Engine Wiring Diagrams ........62-63 Explanation of Code in Remarks Column ....64 Suggested Spare Parts ..........65 PAGE 4 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)

  • Page 5: Parts Ordering Procedures

    10+ line items. Toll-free FAX: 800/6-PARTS-7 • 800-672-7877 *DISCOUNTS ARE SUBJECT TO CHANGE* Fax order discount and UPS special programs revised June 1, 1995 DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 5...

  • Page 6: Rules For Safe Operation

    ■ Topping-off to filler port is dangerous, as it tends to spill safety decals when they become difficult read. fuel. ■ Always check the machine for loosened threads or bolts before starting. PAGE 6 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 7 Make sure power connecting cables are securely connected to the generator’s output terminals, insufficient tightening of the terminal connections may cause damage to the generator and electrical shock. DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 7...
  • Page 8 ■ When loading the generator on a truck, be sure to use the front and back frame bars as a means to secure the generator during transport. PAGE 8 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 9 ■ DO NOT use plastic containers to dispose of hazardous waste. ■ DO NOT pour waste, oil, coolant or fuel directly onto the ground, down a drain or into any water source DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 9...

  • Page 10: Towing Rules For Safe Operation

    ■ ALWAYS make sure the trailer is equipped with a "Safety Chain". ■ ALWAYS attach trailer’s safety chain to bumper of towing vehicle. Figure 1. Generator with Trailer PAGE 10 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)

  • Page 11: Trailer Safety Guidelines

    5. Frame Width - This measurement is from fender to fender. 6. Jack Stand - Trailer support device with maximum pound requirement from the tongue of the trailer. DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 11...

  • Page 12: Trailer Specifications

    " 6 " 7 " 4 " 4 " 2 " 3 " 8 " 3 " 8 " 3 " 4 " 6 " 4 " 6 PAGE 12 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 13 " 7 " 3 X " " 7 " 3 X " " 7 " 3 X " " 7 X " " 7 X " " 7 DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 13...

  • Page 14: Trailer Braking System

    7. Replace the adjusting hole cover and lower the trailer to the ground. 8. Repeat steps 1 through 6 on the remaining brakes. PAGE 14 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)

  • Page 15: Trailer Braking System

    Brake section. Reference Table 6 for hydraulic brake lines should be periodically checked for cracks, kinks, or troubleshooting guidelines. blockage. Figure 3. Hydraulic Brake Components DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 15...

  • Page 16: Trailer Tires & Suspension

    CAUTION: CAUTION: CAUTION: NOTE ALWAYS wear safety glasses when removing Figure 4. Suspension Components or installing force fitted parts. Failure to comply may result in serious injury. PAGE 16 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)

  • Page 17: Trailer Tires & Suspension

    " 2 " 3 " 4 Figure 5. Lug Nut Tightening Sequence " 5 " 6 NOTE NEVER use an pneumatic air gun to tighten wheel lug nuts. DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 17...

  • Page 18: Trailer Wire Diagram

    DCA-150SSJU — TRAILER WIRING DIAGRAM NOTE: LIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT PAGE 18 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)

  • Page 19: Trailer Electric Brake Troubleshooting

    . t c . r i n i l l l u . t c . s t . t c . t s DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 19...

  • Page 20: Trailer Hydraulic Brake Troubleshooting

    . d i PAGE 20 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)

  • Page 21: Operation And Safety Decals

    DCA-150SSJU — GENERATOR DECALS The DCA-150SSJU generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below and on the preceding pages show the decals as they appear on the machine.
  • Page 22 DCA-150SSJU — GENERATOR DECALS PAGE 22 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)

  • Page 23: Dca-150Ssju Specifications

    . l a t i l y t i . l a t i l . l a . l a . l a . l a DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 23...

  • Page 24: General Information

    The frequency is regulated Two 120V output receptacles, 20 amp at ±0.25 to help protect sensitive equipment.Engine 3 Circuit Breakers 240V @50 amps 2 GFCI Circuit Breakers 120V@ 20amps PAGE 24 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 25 NOTE PAGE DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 25...

  • Page 26: Major Components

    DCA-150SSJU MAJOR COMPONENTS Figure 6. Major Components PAGE 26 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)

  • Page 27: Dimensions

    DCA-150SSJU — DIMENSIONS Figure 7. Dimensions DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 27...

  • Page 28: Control Panel Descriptions

    DCA-150SSJU — CONTROL PANEL Figure 8. Control Panel PAGE 28 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 29 (Hz). Normally 63Hz. with a calibration difference of +0.5% with the mechanical governor or +0.25% with the electronic governor. AC Voltmeter – Indicates the single phase output voltage present at the UVW terminals. DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 29...
  • Page 30 DCA-150SSJU — ENGINE OPERATING PANEL S/N 7600091~ Figure 9. Engine Operating Panel PAGE 30 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)

  • Page 31: Engine Controller

    AC line output from the building's power source. B. Low Oil Pressure – Indicates the engine pressure has fallen below 15 psi. The oil pressure is detected DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 31...

  • Page 32: Engine Operating Panel Description-Ignition

    DCA-150SSJU — ENGINE OPERATING PANEL UP TO S/N760090 Figure 10. Engine Operating Panel PAGE 32 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 33 12. Oil Pressure Indicator - This light indicates the oil pressure is either too high or too low and will shut down the engine. DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 33...
  • Page 34 Control Panel. Place the voltmeter change-over switch to the U-W position and the ammeter change-over switch to the U or W to read the output. FIGURE 12. GFCI Test Button PAGE 34 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 35 DCA-150SSJU — OUTPUT TERMINAL PANEL OVERVIEW NOTE Legs O and Ground are considered Bonded Grounds. FIGURE 14. Output Terminal Panel DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 35...
  • Page 36 If the circuit breaker can not be reset, the reset button on the over current relay must be pressed. The over current relay is located in the control box. PAGE 36 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)

  • Page 37: Output Terminal Panel Descriptions

    FIGURE 15. Voltage Selector Switch 240/120V Single Phase Position FIGURE 16. AC Voltmeter FIGURE 17. AC Voltmeter Change-over switch Gauge (Reading the W-U leg on (Volt reading on W-U Lug) the output terminal panel) DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 37...
  • Page 38 FIGURE 22. Voltage Selector Switch 480/277V Three Phase FIGURE 20. Voltage Selector Switch 240/120V Single Phase Position Position FIGURE 23. Hard Wire Hookup at 480/240V Position FIGURE 21. Hard Wire Hookup at 240/120V Position PAGE 38 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 39 (See Figure 25). FIGURE 26. Hard Wire Hookup for Three Phase 480V, 440V, FIGURE 28. Hard Wire Hookup for Single Phase 277V, 254V, or 416V or 240V DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 39...
  • Page 40 (See Figure 30). FIGURE 33. Hard Wire Hookup for Single Phase 139V, 127V, FIGURE 31. Hard Wire Hookup for Three Phase 240V, 220V, or 120V or 208V PAGE 40 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 41 Figure 36 below, use the Voltage Regulator Knob to fine tune to 240V. (See Figure 35). FIGURE 36. Hard Wire Hookup for Single Phase 240 volt DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 41...

  • Page 42: Installation

    NFPA 110, Chapter 5-4.1). DO NOT remove the metal skids on the bottom of the generator. They are to resist damage to the bottom of the generator and to maintain alignment. PAGE 42 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 43 DCA-150SSJU — INSTALLATION Figure 38. Typical Generator Grounding Application CAUTION CAUTION CAUTION : CAUTION CAUTION Always check Local, State, and Federal laws before grounding generator set. DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 43...

  • Page 44: Pre Setup

    Use the Cable Selection Guide (Table 11) as a guide for selecting proper cable size. NOTE ALWAYS consult with a licensed electrician for correct extension cord wire size. PAGE 44 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 45 If the oil is not clean, drain the oil by manual for further details. removing the oil drain plug, and refill with the specified amount of oil as outlined in the John Deere Engine Owner's Manual. DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 45...
  • Page 46 Coating the terminals When the antifreeze is mixed with with a thin film of grease will help inhibit corrosion. water, the antifreeze mixing ratio must be less than 50%. PAGE 46 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 47 Ether is highly flammable. Do not use terminals. This will ensure a good connection and will near open fires, flames, or sparks. help prevent corrosion around the battery terminals. DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 47...

  • Page 48: Load Application

    Three Phase Load When calculating the power requirements for 3-phase power use the following equation: PAGE 48 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)

  • Page 49: Generator Start-Up W/Key

    G.F.C.I. circuit breakers (Figure 42) to the “OFF” position prior to starting the engine. Figure 44. Battery Connections Figure 42. Main, GFCI and Load Circuit Breakers DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 49...
  • Page 50 Let the engine warm up for a few minutes. Then pull and turn the throttle lever to the right to set the engine speed to ‘high’ (Figure 50). PAGE 50 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 51 Figure 59. Ammeter (Load) 18. The generator will run until manually stopped or an abnormal condition occurs. Figure 56. Coolant Temperature Gauge DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 51...

  • Page 52: Start-Up-Engine Controller/Manual

    120 VAC in VOLTS. If the voltage is not within the specified frequency tolerance, use the voltage adjustment control knob (Figure 69) to increase or decrease the desired voltage. Figure 64. Off/Manual/Auto Switch (Manual) PAGE 52 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 53 Figure 75. Ammeter (Load) the coolant temperature. Under normal operating 19. The generator will run until manually stopped or an conditions the coolant temperature is approximately abnormal condition occurs. DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 53...

  • Page 54: Start-Up Engine Controller/Auto

    AUTO position . Figure 74. Off/Manual Auto Switch (AUTO) 3. Continue to follow the steps outline in the manual start- up procedure (start at step 11, page 32). PAGE 54 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)

  • Page 55: Generator Shut-Down Procedure

    Remove the load from the UVW terminal strip. on the Auto/On/Offf Engine Controller display is "OFF" (not lit). Figure 79. Engine Controller Status LED (OFF) Remove the load from the UVW terminal strip. DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 55...

  • Page 56: Maintenance

    CAUTION: combustion chamber. Ether is highly flammable. Do not use near open fires, flames, or sparks. Do not leave the canister assembly valve open. PAGE 56 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 57 Completely drain the oil from the crankcase and refill with fresh oil. Clean all external parts of the generator with a cloth. Cover the generating set and store in a clean, dry place. DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 57...

  • Page 58: Engine Troubleshooting

    , t l n i l n i l . t s i t t c i f n i l PAGE 58 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 59 DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 59...

  • Page 60: Engine Controller Troubleshooting

    PAGE 60 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)

  • Page 61: Generator Wiring Diagram

    DCA-150SSJU — WIRING DIAGRAM (GENERATOR) DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 61...

  • Page 62: Engine Wiring Diagrams

    DCA-150SSJU — WIRING DIAGRAM (ENGINE W/ STARTER SWITCH) PAGE 62 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 63 DCA-150SSJU — WIRING DIAGRAM (ENGINE WITH CONTROLLER) DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 63...

  • Page 64: Explanation Of Code In Remarks Column

    +, %, or n , belong to the same assembly or kit. Note: If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available. PAGE 64 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)

  • Page 65: Suggested Spare Parts

    1 ....0602123261 .....UNIT, WATER TEMPERATURE 1 ....0602121080 .....CHARGING AMMETER NOTE Part number on this Suggested Spare Parts list may supercede/replace the P/N shown in the text pages of this book. DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 65...

  • Page 66: Generator Assembly

    DCA-150SSJU — GENERATOR ASSY. GENERATOR ASSY. PAGE 66 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 67 HEX. HEAD BOLT ..........12 ....S/N7600037~ EM923344 LOCK WASHER ..........12 ....REPLACES 0043604000 C0131300004 COVER, FAN 0605000013 RUBBER SUSPENSION 0030016000 HEX. NUT 0040016000 LOCK WASHER 020106050 NUT ..............1 ....REPLACES 0600815000 DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 67...

  • Page 68: Control Box Assembly

    DCA-150SSJU —CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 68 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 69 MACHINE SCREW ......... 2 ..S/N7600001 TO 7600036 0027105010 MACHINE SCREW ......... 2 ..S/N7600037~ 0027105015 MACHINE SCREW ......... 4 ..S/N7600001 TO 7600036 0027105010 MACHINE SCREW ......... 4 ..S/N7600037~ DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 69...
  • Page 70 DCA-150SSJU —CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 70 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 71 0601823109 BASE .............. 1 ..S/N7600091~; PTF08AE PYCA1 CLIP ..............2 ..S/N7600091~; REPLACES 0601824400 0027104020 MACHINE SCREW ......... 2 ..S/N7600091~ 0601840240 POTENIOMETER .......... 1 ..S/N7600091~; 73JB5000 2W 5k DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 71...

  • Page 72: Engine & Radiator Assembly

    CONTROL BOX ASSY. DCA-150SSJU —ENGINE AND RADIATOR ASSY. ENGINE & RADIATOR ASSY. S/N7600091~ PAGE 72 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 73 RADIATOR HOSE ....1 ..S/N7600001 TO 7600120 M3310500603 RADIATOR HOSE ....1 ..S/N7600121~ M3310500303 RADIATOR HOSE ....1 ..S/N7600001 TO 7600120 M3310500706 RADIATOR HOSE ....1 ..S/N7600121~ DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 73...
  • Page 74 DCA-150SSJU —ENGINE AND RADIATOR ASSY. ENGINE & RADIATOR ASSY. S/N7600091~ PAGE 74 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 75 CAP, RESERVE TANK .... 1 ..REPLACES 0602010900 M3316100104 BRACKET, RESERVE TANK 1 011008020 HEX HEAD BOLT ....2 ..REPLACES 0016908020 0193601200 HOSE M3313100104 RADIATOR COVER ....1 ..S/N7600001 TO 7600120 DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 75...
  • Page 76 DCA-150SSJU —ENGINE AND RADIATOR ASSY. ENGINE & RADIATOR ASSY. S/N7600091~ PAGE 76 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 77 HOSE JOINT ......1 ... 30182810 S/N7600091~ 0036302000 HEX. HEAD NUT ......2 ... S/N7600091~ M3356300004 THROTTLE THREAD ....1 ... S/N7600142~; 5080 0605515231 HOSE BAND ......1 ... DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 77...

  • Page 78: Engine Operating Panel Assembly

    DCA-150SSJU —ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. S/N 7600001 TO S/N7600090 S/N 7600091~ PAGE 78 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 79 COLD STARTING BUTTON ......1 ..... S/N7600037~; 44047 0601831584 CAP ............. 1 ..... T55585; S/N7600001 TO 7600036 0601831588 CAP ............. 1 ..... S/N7600037~; 44053 0602120096 TACHOMETER ..........1 ..... 103678 DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 79...
  • Page 80 DCA-150SSJU —ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. S/N 7600001 TO S/N7600090 S/N 7600091~ PAGE 80 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 81 0601831340 SWITCH ............1 ..... S/N760091~;7562K4 0601831395 SWITCH ............1 ..... S/N7600091~; 7602K36 0027104035 MACHINE SCREW ........2 ..... S/N7600091~ 0207004000 HEX. NUT ............ 2 ..... S/N7600091~ DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 81...

  • Page 82: Output Terminal Assembly

    COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 7 -CATO GOLD 3 -SPECTRUM GRAY 8 -RED 4 -SUNBELT GREEN THE SERIAL NUMBER MAY BE REQUIRED. PAGE 82 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 83 0603306775 PLUG ............... 2 ..S/N7600091~ 0027104015 MACHINE SCREW .......... 4 ..S/N7600091~ 0601815194 TERMINAL ............1 ..S/N7600091~; 601GP02 0027104015 MACHINE SCREW .......... 2 ..S/N7600091~ DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 83...

  • Page 84: Battery Assembly

    DCA-150SSJU —BATTERY ASSY. BATTERY ASSY. PAGE 84 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 85 BATTERY CABLE ..........1 ..REPLACES M3346900304 CABLE 0013007025 HEX HEAD BOLT 0043007000 LOCK WASHER 0043107000 PLAIN WASHER 0040516000 TOOTHED WASHER 012210020 HEX HEAD BOLT ..........1 ..REPLACES 0017110020 0040510000 TOOTHED WASHER DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 85...

  • Page 86: Muffler Assembly

    DCA-150SSJU —MUFFLER ASSY. MUFFLER ASSY. PAGE 86 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 87 EXHAUST PIPE 0602325066 CLAMP M3333200104 GASKET 0017110050 HEX HEAD BOLT M3330400804 COVER M3330400903 BRACKET 011008020 HEX HEAD BOLT ..........4 ..REPLACES 0016908020 0602326062 U BOLT SET DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 87...

  • Page 88: Fuel Tank Assembly

    DCA-150SSJU —FUEL TANK ASSY. FUEL TANK ASSY. PAGE 88 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 89 HOSE JOINT ........... 1 ..S/N7600037~ 0602042601 LEAK - OFF LINE ..........1 ..67050 0191300100 SUCTION HOSE 0191300900 SUCTION HOSE 0191302400 RETURN HOSE 0605515109 HOSE BAND DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 89...

  • Page 90: Enclosure Assembly

    COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 7 -CATO GOLD 3 -SPECTRUM GRAY 8 -RED 4 -SUNBELT GREEN THE SERIAL NUMBER MAY BE REQUIRED. PAGE 90 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 91 M9110100204 HINGE M9116100004 WASHER 011008020 HEX HEAD BOLT ..........3 ..REPLACES 0016908020 0845031504 BLIND PLUG ........... 2 ..REPLACES M9310000004 M3463100303 ROOF PANEL M3493501203 ACOUSTIC SHEET DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 91...
  • Page 92 COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 7 -CATO GOLD 3 -SPECTRUM GRAY 8 -RED 4 -SUNBELT GREEN THE SERIAL NUMBER MAY BE REQUIRED. PAGE 92 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 93 BLIND PLUG ........... 8 ..REPLACES M9310000004 M3453700004 DOOR BRACKET 011106015 HEX HEAD BOLT ..........4 ..REPLACES 0016906015 011008020 HEX HEAD BOLT ..........1 ..REPLACES 0016908020 0040508000 TOOTHED WASHER DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 93...

  • Page 94: Rubber Seal Assembly

    DCA-150SSJU —RUBBER SEAL ASSY. RUBBER SEALS ASSY. PAGE 94 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 95 0228801070 RUBBER SEAL 0228800680 RUBBER SEAL 0228800640 RUBBER SEAL 0228100665 RUBBER SEAL 0228100370 RUBBER SEAL 0228100300 RUBBER SEAL 0228100365 RUBBER SEAL 0228100280 RUBBER SEAL 0228100070 RUBBER SEAL DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 95...

  • Page 96: Name Plate And Decals

    DCA-150SSJU —OPERATION AND SAFETY DECAL ASSY. NAME PLATE ASSY. PAGE 96 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 97 DECAL; OPERATING PROCEDURES M35200040; B1552000103 DECAL; CAUTION B15200010 C9505300004 DECAL; CAUTION C90530000 9039209064 DECAL; START CONTACT S4468 C9502400004 DECAL; HIGH IDLE SPEED ADUST C90240000 DCL160 DECAL; PROPOSITION 65 WARNING DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 97...

  • Page 98: Terms And Condition Of Sale - Parts

    RMA. products on the face hereof. A copy of the Return Material Authorization must accompany the return shipment. PAGE 98 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
  • Page 99 NOTE PAGE DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 99...
  • Page 100 800/835-2551 or 310/537-3700 FAX: 310/638-8046 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN 800/421-1244 or 310/537-3700 FAX: 310 - 537-3927 MULTIQUIP INC..PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT: 310-537-3700 800-421-1244...

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