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Summary of Contents for Blue Seal Evolution G504
- Page 1 I N S T A L L A T I O N A N D O P E R A T I O N M A N U A L GAS STATIC OVEN RANGES G504 G528 For use in GB, IE & DK...
- Page 2 Moffat Limited PO Box 10001 Christchurch New Zealand (03) 389 1007 Fax: (03) 389 1276 WORLD-WIDE BRANCHES UNITED KINGDOM Blue Seal Unit 67, Gravelly Business Park Gravelly Park Birmingham West Midlands B24 8TQ (121) 327 5575 Fax: (121) 327 9711...
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Page 3: Table Of Contents
Contents Blue Seal Gas Static Oven Range G504 Gas Range Static Oven - 600 mm. G528 Gas Range Double Static Oven - 1200 mm. Introduction ....................2 Specification ....................3 Model Numbers Covered in this Specification General Gas Supply Requirements Gas Connection Dimensions .................... -
Page 4: Introduction
Introduction We are confident that you will be delighted with your BLUE SEAL GAS STATIC OVEN RANGE and it will become a most valued appliance in your commercial kitchen. To ensure you receive the utmost benefit from your new Blue Seal appliance, there are two important things you can do. -
Page 5: Specification
Specifications Model Numbers Covered in this Specification G504D [1] Gas Static Oven + 4 Open Burners. G504C [1] Gas Static Oven + 2 Open Burners + 300 mm Griddle. G504B Gas Static Oven + 600 mm Griddle. G528D [1] Double Gas Static Oven + 8 Open Burners. G528C [1] Double Gas Static Oven + 6 Open Burners + 300 mm Griddle. -
Page 6: Specifications
Specifications - CE Only Appliance Classification Category: (20, 30 / 37). 2H3P Flue Type: Natural Gas (G20) Propane (G31) Open Burner Griddle Open Burner Griddle Oven Oven (each) (each 300mm section) (each) (each 300mm section) Nominal 6.5 kW 5.5 kW 6.5 kW 6.5 kW 5.5 kW... -
Page 7: Dimensions
Dimensions G504 G504D G504C G504B... - Page 8 Dimensions G528 G528D G528C G528B G528A...
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Page 9: Installation
Blue Seal Ovens are designed to provide years of satisfactory service, and correct installation is essential to achieve the best performance, efficiency and trouble-free operation. This appliance must be installed in accordance with National installation codes and in addition, in accordance with relevant National / Local codes covering gas and fire safety. -
Page 10: Clearances
Gas Connection NOTE: ALL GAS FITTING MUST ONLY BE CARRIED OUT BY AN AUTHORISED PERSON. Blue Seal Ranges do not require an electrical connection, as they function totally on the gas supply only. It is essential that the gas supply is correct for the appliance to be installed and that adequate supply pressure and volume are available. - Page 11 Installation NOTE: The gas pressure regulator provided with this appliance is convertible between Natural Gas and LPG as per the ‘Gas Conversion Section’ in this manual. Ensure the regulator is converted to the correct gas type that the appliance will operate on. The regulator outlet pressure is fixed ex-factory for the gas type that the regulator is converted to and it is NOT to be adjusted.
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Page 12: Operation
Blue Seal appliances have been designed to provide simplicity of operation and 100% safety protection. Improper operation is therefore almost impossible, however bad operation practices can reduce the life of the appliance and produce a poor quality product. To use this appliance correctly please read the following sections carefully:- •... -
Page 13: Open Burners
Operation Open Burners NOTE: Only cooking pans from size Ø 150 mm to Ø 420 mm are suitable fo use on these open burners. Flame Failure Option (F-Models) Lighting the Open Burners Flame Failure Protection is incorporated for each burner by way of a thermo-electric system which will shut off the gas supply to that burner in the event that the burner goes out, so that un-burnt gas is not expelled. - Page 14 Operation Griddle AUTIO N The griddle plate temperature reaches over 300°C in hottest points during normal operation at 'Full Flame' setting. These griddles are fitted with a pilot as a standard option and Flame Failure Protection, which is incorporated by way of a thermo-electric system for each main burner. Flame Failure Protection will shut off the gas supply to that burner in the event that the pilot for that burner goes out, so that un-burnt gas is This is an important safety feature which is slowly becoming law throughout the not expelled.
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Page 15: Oven Pilot Ignition
Operation Oven Pilot Ignition DO NOT USE aluminium foil or trays directly on the cast iron sole plate(s). ! IMPORTANT NEVER block or cover the openings on each side of the sole plate(s). Pilot Burner Open the oven door. Depress the thermostat control viewing holes knob and rotate anti-clockwise to the ‘PILOT’... -
Page 16: Cleaning And Maintenance
Cleaning and Maintenance AUTIO N Always turn off the gas supply before cleaning. This appliance is not water proof. Do not use water jet spray to clean interior or exterior of this appliance. General Clean the range regularly. A clean range looks better, will last longer and will perform better. Carbonised grease on the surface or between the trivets, griddle plates will hinder the transfer of heat from the cooking surface to the food. -
Page 17: Daily Cleaning
Cleaning and Maintenance Daily Cleaning The grease / spill trays should be checked and emptied frequently to prevent overflow and spillage. Remove the grease drawer while still warm so that the grease is in a liquid state. Empty any grease from the drawer and wash thoroughly in the same manner as any cooking utensil. - Page 18 Cleaning and Maintenance Trivets and Burners Burner Cap a. Remove the trivets from the top of the appliance, taking note that the trivets are manufactured with a lip on one edge, the lip must always be fitted to the outer edge (front and back) of the range.
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Page 19: Periodic Maintenance
Cleaning and Maintenance NOTE: It is imperative that the trivet supports are correctly Notice Lip on Trivet Edge re-fitted to the unit to ensure that the trivets locate correctly and sit flush and level. NOTE that the trivet support front end side rail profiles are different at either side (Refer to Fig 6) and only one of the side rails seat into the cut-out in the range, whereas the rear end of the trivet support side rail profiles are the... -
Page 20: Fault Finding
Fault Finding This section provides an easy reference guide to the more common problems that may occur during the operation of your appliance. The fault finding guide in this section is intended to help you correct, or at least accurately diagnose problems with your equipment. Although this section covers the most common problems reported, you may encounter a problem not covered in this section. -
Page 21: Gas Conversion And Specifications
Gas Conversion and Specifications Conversion Procedure AUTIO N Ensure that the appliance is isolated from the gas supply before commencing servicing. Burner NOTE: • These conversions should only be carried out by qualified persons. All connections must be checked for leaks before re-commissioning the appliance. •... - Page 22 Gas Conversion and Specifications NOTE: The right hand gas control valve supplies the rear Notice Lip on burner and the left hand gas control valve supplies the front burner. Refit all the trivet supports to the top of the appliance. Note the orientation of the trivet support when re-fitting.
- Page 23 Gas Conversion and Specifications Pilot Injectors a. Unscrew and remove the Pilot Injector Plug from the fitting Pilot Injector at the end of the pilot injector tube using a 11 mm A/F Housing spanner. (see Fig 23). b. Using a flat bladed screwdriver, unscrew and remove the pilot injector from the pilot injector housing.
- Page 24 Gas Conversion and Specifications Griddle Pilot Burner a. With the gas supply turned off at the main supply, Gas Control remove the griddle plate section by lifting it straight off Heat Shield the cook top. b. Remove the gas control heat shield from around the griddle burner, this is just a push in fit.
- Page 25 Gas Conversion and Specifications Oven Shown with door removed Main Injector: for ease of viewing a. With the gas supply turned off at the main supply, unscrew and remove the 6 screws securing the lower lintel to the front of the oven. (See Fig 31). b.
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Page 26: Gas Regulator
Gas Conversion and Specifications Gas Regulator NOTE, Pin rotated for Natural Gas NOTE, Pin rotated for LPG NOTE, Pin rotated for LPG Fig 33 NOTE: The regulator supplied is convertible between Natural Gas and LPG, but it’s outlet pressure is fixed ex-factory and is NOT to be adjusted. Ensure that the gas supply is turned ‘OFF’... -
Page 27: Gas Specifications
Gas Conversion and Specifications Commissioning Before leaving the converted installation; Check all gas connections for leakages using soapy water or other gas detecting equipment. WARNING: NAKED FLAME O NOT USE A TO CHECK FOR GAS LEAKAGES Check the following functions in accordance with the operating instructions specified in the ‘Operation’... - Page 28 Gas Conversion and Specifications - UK Only Appliance Classification Category: (20, 30 / 37). 2H3P Flue Type: Natural. Gas Propane (G20) (G31) Main Burner Injectors Ø 2.30 mm Ø 1.40 mm Open Burner Pilot Burner ('PF' Models Only) 0.30 0.20 Main Burner Ø...
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Page 29: Replacement Parts List
Replacement Parts List Replacement Parts List IMPORTANT: Only genuine authorized replacement parts should be used for the servicing and repair of this appliance. The instructions supplied with the parts should be followed when replacing components. For further information and servicing instructions, contact your nearest authorized service branch (contact details are as shown on the reverse of the front cover of this manual). - Page 30 Piezo Ignitor. 230363 Knob Oven - (130 - 270°C). General 227014 Pot Stand/Trivet. 230277 Spill Tray (G504 / G528 Series). 227850 Adjustable Leg - 150 mm. 229674 Rear Roller Assy. Gas Conversion Kits Gas Type to Convert to Models Australia / New Zealand Only UK Only Nat.
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