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PREFABRICATED WOOD-BURNING FIREPLACE
INSTALLATION AND OPERATION MANUAL
Keep this manual for future reference
250, de Copenhague,
Saint‐Augustin‐de‐Desmaures
(Quebec), Canada G3A 2H3
Tel: (418) 878‐3040
Fax: (418) 878‐3001
www.valcourtinc.com
Standards: ULC-S610
UL127
This manual is available for free download on the manufacturer's web site. It is a copyrighted
document. Re‐sale is strictly prohibited. The manufacturer may update this manual from time to
time and cannot be responsible for problems, injuries, or damages arising out of the use of
information contained in any manual obtained from unauthorized sources.
45341A
Printed in Canada
08-03-2013
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Related Manuals for Valcourt FP9 Versailles
Summary of Contents for Valcourt FP9 Versailles
- Page 1 PREFABRICATED WOOD-BURNING FIREPLACE INSTALLATION AND OPERATION MANUAL Keep this manual for future reference 250, de Copenhague, Saint‐Augustin‐de‐Desmaures (Quebec), Canada G3A 2H3 Tel: (418) 878‐3040 Fax: (418) 878‐3001 www.valcourtinc.com Standards: ULC-S610 UL127 This manual is available for free download on the manufacturer’s web site. It is a copyrighted document. Re‐sale is strictly prohibited. The manufacturer may update this manual from time to time and cannot be responsible for problems, injuries, or damages arising out of the use of information contained in any manual obtained from unauthorized sources. ...
- Page 2 THANK YOU FOR CHOOSING THIS VALCOURT FIREPLACE As one of North America’s largest and most respected wood stove and fireplace manufacturers, VALCOURT takes pride in the quality and performance of all its products. We want to help you get maximum satisfaction as you use this product.
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Page 3: Table Of Contents
Gasket Replacement ........................29 TROUBLESHOOTING ....................... 30 HEAT DISTRIBUTION SYSTEMS ................... 31 Gravity Distribution Kit ......................31 Forced Air Distribution Kit ....................... 32 EXPLODED VIEWAND PARTS LIST ..................34 VALCOURT LIMITED LIFETIME WARRANTY ..............36 ... -
Page 4: Introduction
INTRODUCTION This manual contains all the information required for safe, efficient installation and use of your Valcourt fireplace. Read carefully all the instructions contained herein and keep this manual handy so you may refer to it whenever necessary. Before starting to install the fireplace, consult local authorities to obtain a building permit and learn about all applicable regulatory requirements. - Page 5 *Why is the BTU indicated on the EPA label smaller than the one advertised? You will notice a difference between the BTU output as indicated on the unit’s white EPA label affixed to the glass and the BTU as advertised on our web site and/or product literature. The maximum BTU output we advertise for this unit is what will be obtained with a full load of seasoned cordwood inserted inside the firebox.
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Page 6: Installation
ATTENTION: Do not modify or adapt the fireplace’s construction or components. This would void the warranty. In this event, VALCOURT would not be responsible for any damages which may occur. - Page 7 Choose the best location for your fireplace, based on the position of the doors and windows and room air flow. Provide for the positioning of hot air ducts (optional), an outside air inlet as well as the chimney. Remember to leave sufficient space for the hearth extension and mantel. If possible, install the fireplace where it will not be necessary to cut any floor or ceiling joists.
- Page 8 Figure #2: Various Fireplace Locations Figure #3: Chimney Configurations...
- Page 9 The table below shows the minimum chimney height requirements, fireplace included, according to the number of elbows: Chimney Number of Elbows Minimum Height Straight installation --------------- 15’ (4.6 m) 1 - 15° offset 2 - 15° elbows 15’ (4.6 m) 2 - 15°...
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Page 10: Fireplace Installation
FIREPLACE INSTALLATION 1. Remove all combustible floor coverings, e.g. carpeting, linoleum, etc., from the area where the fireplace is to be installed. 2. The fireplace can be installed directly on the floor or on a platform made of combustible materials, such as wood or plywood or any other hard, sturdy surface. - Page 11 12. Valcourt fireplaces can be equipped with a temperature control. The fan will come on as soon as the fireplace reaches its minimum start temperature. Have the wiring installed by a qualified electrician. Electrical Installation Instructions 12.1 Install the connection box on the bottom right of the fireplace behind the lower louver.
- Page 12 Figure #5: Fireplace and Hearth Extension Positioning...
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Page 13: Chimney Installation
2. The FP9 VERSAILLES is listed only with chimney systems described in table 1. 3. A chimney venting a fireplace shall not vent any other appliance. - Page 14 Figure 6a Figure 6b...
- Page 15 17. When you build a chase enclosure for chimney sections above the roof, the chimney must extend at least 3 ft. (92 cm) above the chase enclosure and at least 2 ft. (61 cm) higher than any wall, roof or building within 10 ft.
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Page 16: Installation Instruction For Masonry Application
INSTALLATION INSTRUCTION FOR MASONRY APPLICATION The following requirements must be respected: 1. The chimney must be absolutely clear of any soot residue or creosote. Check for cracks, loose or missing bricks that could inhibit correct installation of the liner. 2. The clearance to combustible must be a minimum of 1” between the outside of the masonry and any wood framing or loose insulation. - Page 17 Installation with an 8 in. EXCEL chimney Installing your fireplace with a masonry chimney still requires using EXCEL chimney from the top of the fireplace to the wall where it will connect to a listed liner that will run up inside the masonry chimney. The stainless steel liner should be fitted inside the clay liner all the way to the top of the masonry chimney.
- Page 18 Figure #7: Installation with EXCEL Chimney...
- Page 19 Figure #8: Straight Chimney Installation Figure #9: Chimney Installation with Elbows Figure #10: Installation through an Exterior Wall Figure #11: Installation in an Isolated Chase...
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Page 20: Fireplace Finish
FIREPLACE FINISH 1. Combustible materials can be used to finish the facicing of the fireplace. The framing can be built behind the the facing making sure to maintain a 1’’ clearance from each side of the appliance. 2. No side wall of more than 6” (152 mm) wide at right angle with the face of the appliance can be closer than 4”... - Page 21 Figure #13: Chimney Enclosure...
- Page 22 Figure #14: Mantel Positioning Figure #14b: Combustible material positioning A : 48 po. B : Radius of 84 in. C : 80 in. Min.
- Page 23 Figure #15: Installation of Combustible and Non-Combustible Materials...
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Page 24: Use And Safety
6. Valcourt fireplaces are designed to burn reasonable quantities of wood. Avoid making overly intense fires that would damage the appliance. Do not burn garbage, painted wood or wood that has been exposed to salt water. -
Page 25: Creosote
CREOSOTE When wood burns slowly, it produces tar and other organic vapors which combine with humidity to produce creosote. Creosote vapor condenses in the chimney left relatively cool by the slow fire and coats the inside of the flue with residue. When creosote ignites, it produces a red-hot, extremely dangerous fire. It is therefore recommended to make small, brightly burning fires rather than lazy, smoldering fires. - Page 26 Maximum Air Intake Maximum heat is produced when the air intake damper is opened to the maximum. This combustion method will yield up to 120,000 BTU/h. However, the fire will need to be fed more often. Indeed, you will have to add logs every 1 or 2 hours.
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Page 27: Maintenance
If the glass cracks during a fire, do not open the doors until the fire is completely out. Do not make a fire when a pane is broken or missing. Ceramic glass replacements are sold by all authorized Valcourt dealers. -
Page 28: Replacing Refractory Bricks
REPLACING REFRACTORY BRICKS Figure #17: Replacing Refractory Bricks Here is how to replace the refractory brick: 1. Remove the lighter (VA9-054) by unscrewing the two anchoring bolts 2. Remove the 2 andirons (VA7-070) by unscrewing the four anchoring bolts. 3. Remove the front refractory brick (VA9-071-5). 4. -
Page 29: Door Installation And Alignment
DOOR INSTALLATION AND ALIGNMENT Figure #18: Air Control and Door Adjustment install cast-iron doors, place them on their pintles and make sure they are aligned and close tightly. To adjust door positioning and spacing, loosen the pintle screw and pivot the pintle until the door is in the correct position. -
Page 30: Troubleshooting
TROUBLESHOOTING Expansion and contraction noises during the heating and cooling cycle are normal. Here is how to prevent smoke flow reversal by positioning the air intake lever to maximum, slowly open the fireplace doors before lighting the kindling, make a torch by lighting rolled up newspaper and hold it out to the smoke chamber until you feel the chimney begin to draw. -
Page 31: Heat Distribution Systems
HEAT DISTRIBUTION SYSTEMS Figure #19: Heat Distribution Options GRAVITY DISTRIBUTION KIT The Gravity Distribution Kit (FP4-300) may be used to heat rooms located above, behind and either side of the room where the fireplace is located. Note that, if the hot air outlets are located at various levels, the heat will tend to seek the one at the highest level. -
Page 32: Forced Air Distribution Kit
The Forced Air Distribution Kit can be used to heat adjacent rooms or lower floor located up to 50’ (15.2 m) from your Valcourt Fireplace. Only 6” (15 cm) flexible isolated duct can be use for this installation. (Figure #19) If the fan is installed with a rheostat, the operation is manually control. - Page 33 ATTENTION: The connection to an existing duct must follow the direction of the furnace’s airflow and be equipped with a back draft damper. (Figure #21) Both alternatives require electrical power. Make sure all electrical connections are made in the correct order and comply with local regulations as well as the applicable National Building Code standards.
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Page 34: Exploded Viewand Parts List
EXPLODED VIEWAND PARTS LIST... -
Page 36: Valcourt Limited Lifetime Warranty
Paint (peeling), gaskets, insulation, refractory panels* and ceramic fibre 1 year blankets. *Pictures required Shall your unit or a components be defective, contact immediately your VALCOURT dealer. Prior to your call make sure you have the following information necessary to your warranty claim treatment: ...
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