Grizzly G0632 Owner's Manual

16" x 42" variable speed wood lathe

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MODEL G0632

16" X 42" VARIABLE SPEED

WOOD LATHE

OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TS8724 PRINTED IN CHINA

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Summary of Contents for Grizzly G0632

Page 1 16" X 42" VARIABLE SPEED WOOD LATHE OWNER'S MANUAL COPYRIGHT © APRIL, 2007 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #TS8724 PRINTED IN CHINA...
Page 2 �� ...
Page 3: Table Of Contents
Sanding/Finishing ... 33 SECTION 5: ACCESSORIES ... 34 SECTION 6: MAINTENANCE... 36 Schedule ... 36 Cleaning ... 36 Lathe Bed ... 36 Lubrication ... 36 SECTION 7: SERVICE ... 37 Troubleshooting ... 37 Service Log ... 39 Aligning Centers ... 40 Changing Belt ...
Page 4: Introduction
INTRODUCTION Foreword We are proud to offer the Model G0632 16" x 42" Variable Speed Wood Lathe. This machine is part of a growing Grizzly family of fine wood- working machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer...
Page 5: Machine Data Sheet
�� G0632 16" x 42" Variable Speed Wood Lathe �� Machine Data Sheet � � �� ...
Page 6 � �� G0632 16" x 42" Variable Speed Wood Lathe � �� ...
Page 7: Identification
Figure 1. Model G0632 tailstock and front view. G0632 16" x 42" Variable Speed Wood Lathe Identification A. Tailstock Handwheel B. Tailstock Quill C. Headstock D. Headstock Lock Handle E. Tool Rest Tool Rest Base G. Tailstock Lock Handle H. Tailstock...
Page 8 D. Spindle Handwheel Safety Cover E. Frequency Inverter Spindle Lock G. Front Belt Access Panel H. Control Panel Indexing Pin Holes Face Plate K. Headstock Rotation Lock Motor Tensioning Handle M. Motor Mount Cap Screw G0632 16" x 42" Variable Speed Wood Lathe...
Page 9 Opening the frequency inverter will void the lathe warranty and could seriously damage the lathe. DO NOT open the case of the frequency inverter. G0632 16" x 42" Variable Speed Wood Lathe Figure 3. Model G0632 control panel. NOTICE...
Page 10: Section 1: Safety
�� G0632 16" x 42" Variable Speed Wood Lathe Safety �� ...
Page 11 �� G0632 16" x 42" Variable Speed Wood Lathe �� ...
Page 12: Additional Safety Instructions For Wood Lathes
Use this and other machinery with caution and respect. Failure to do so could result in serious per- sonal injury, damage to equipment, or poor work results. G0632 16" x 42" Variable Speed Wood Lathe...
Page 13: Section 2: Circuit Requirements
220V, Single Phase Circuit ... 15 Amps Figure 4. NEMA 6-15 plug and receptacle. G0632 16" x 42" Variable Speed Wood Lathe Plug/Receptacle Type Recommended Plug/Receptacle ...NEMA 6-15 Grounding In the event of an electrical short, grounding reduces the risk of electric shock.
Page 14: Section 3: Setup
Read and understand the rest of the instructions contained in this SETUP section before moving and assembling the lathe. The Model G0632 was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice.
Page 15: Inventory
—Cap Screws M10-1.5 x 25 ... 8 —Lock Washers 10mm ... 8 Figure 5. Model G0632 inventory A. G0632 16" x 42" Variable Speed Wood Lathe Figure 6. Model G0632 inventory B. Figure 7. Model G0632 inventory C–I. If any nonproprietary parts are missing (e.g. a nut or a washer), we will gladly replace them;...
Page 16: Hardware Recognition Chart
Hardware Recognition Chart -14- G0632 16" x 42" Variable Speed Wood Lathe...
Page 17: Site Considerations
We strongly recommend securing your machine to the floor if it is hardwired to the power source. Consult with your electrician to ensure compliance with local codes. G0632 16" x 42" Variable Speed Wood Lathe Mounting to Shop Floor Mounting to Shop Floor...
Page 18: Clean Up
Using the help of assistants, carefully lift the lathe onto the stands and align the mounting holes. Note: The headstock end of the lathe is the heaviest and usually requires two people for lifting that end. G0632 16" x 42" Variable Speed Wood Lathe...
Page 19 Note: Use assistants to support and stabilize the lathe while you install the machine feet. G0632 16" x 42" Variable Speed Wood Lathe Insert the machine feet into the mounting holes of the supporting legs, as shown in Figure 14. Do not tighten the top hex nut yet.
Page 20: Test Run
The EMERGENCY stop button safety feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help. G0632 16" x 42" Variable Speed Wood Lathe...
Page 21: Section 4: Operations
Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. G0632 16" x 42" Variable Speed Wood Lathe Adjusting Headstock The Model G0632 headstock can be positioned anywhere along the lathe bed and swiveled 360°.
Page 22: Adjusting Tailstock
Turn this hex nut in small increments to fine tune the clamping pressure as needed. Always operate the lathe with the tailstock firmly locked to the bed. Otherwise, serious personal injury may occur. G0632 16" x 42" Variable Speed Wood Lathe...
Page 23: Adjusting Tool Rest
Turn this hex nut in small increments to fine tune the clamping pressure as needed. G0632 16" x 42" Variable Speed Wood Lathe Always operate the lathe with the tool rest assembly firmly locked in position.
Page 24: Installing/Removing Headstock Center
Insert the knockout tool through the outbound end of the spindle and firmly tap the center, catching it as it falls (see Figure 23). Knockout Tool Figure 23. Removing the headstock center. G0632 16" x 42" Variable Speed Wood Lathe...
Page 25: Installing/Removing Tailstock Center
(see Figure 25) to ensure that the tailstock center and quill will not freely rotate under load. G0632 16" x 42" Variable Speed Wood Lathe Quill Lock Handle Figure 25. Quill lock handle aligned with quill Secure the quill in place by re-tightening the quill lock handle.
Page 26: Headstock Faceplate
If these instructions are not properly performed, serious personal injury could occur. Note: To remove the headstock faceplate, discon- nect the lathe from the power source and perform the steps above in reverse. G0632 16" x 42" Variable Speed Wood Lathe...
Page 27: Changing Speed Ranges
Changing Speed Ranges Changing Speed Ranges The Model G0632 has two speed ranges: 1) the low range from 0 to 1200 RPM which provides a greater torque, and 2) the high range from 0 to 3200 RPM. Refer to the speed recommendations chart (see Figure 28) to choose the appropriate RPM for your operation.
Page 28 (see Figure 32). �� Figure 32. Testing for ⁄ " belt deflection. Replace the front belt access panel. G0632 16" x 42" Variable Speed Wood Lathe ��...
Page 29: Indexing
By inserting the indexing pin into one of the three outer indexes of the Model G0632 spindle hous- ing and engaging one of the eight inner indexes in the spindle, the workpiece can be positioned to one of 24 equal points (see Figure 33).
Page 30: Selecting Turning Tools
Specialty Tools—These are the unique, • special function tools to aid in hollowing, bowl making, cutting profiles, etc. The Swan Neck Hollowing Tool shown on Page 34 is a good example of a speciality tool. G0632 16" x 42" Variable Speed Wood Lathe...
Page 31: Spindle Turning
G0632 16" x 42" Variable Speed Wood Lathe To set up a spindle turning operation: Find the center point of both ends of your...
Page 32 Likewise, do not adjust too loosely or the workpiece will spin off the lathe. Use good reason and care, otherwise, serious personal injury could result. G0632 16" x 42" Variable Speed Wood Lathe ⁄ ".
Page 33 Failure to heed this warning could result in serious personal injury. G0632 16" x 42" Variable Speed Wood Lathe Spindle Turning Safety Tips: ⁄ " away ⁄...
Page 34: Faceplate Turning
Looking through the hole in the backing block to line up the center with the workpiece, glue and clamp the backing block to the workpiece. Note: Allow the glue to cure according to the manufacturer's instructions. G0632 16" x 42" Variable Speed Wood Lathe...
Page 35: Outboard Turning
Failure to heed this warning could result in serious personal injury. G0632 16" x 42" Variable Speed Wood Lathe Sanding/Finishing After the turning operations are complete, the workpiece can be sanded and finished before removing it from the lathe (see Figure 47).
Page 36: Section 5: Accessories
This pat- ented feature helps avoid the problem of ‘dig-in’. Production turners can also load and unload their work while the lathe is still running! Figure 51. Robert Sorby Stebcentre. G0632 16" x 42" Variable Speed Wood Lathe...
Page 37 H6204—Precision Drill Chuck G1676—Drill Chuck Arbor MT#2 x JT#3 The best way to bore holes with your lathe! G0632 16" x 42" Variable Speed Wood Lathe H0507—20" Swan Neck Hollowing Tool H0508—24" Swan Neck Hollowing Tool An excellent choice for blind turning or undercut- ting where reach is restricted.
Page 38: Section 6: Maintenance
T-9. ® ® Lubrication All bearings for the Model G0632 are lubricated and sealed at the factory, and do not need addi- tional lubrication. Wipe a lightly oiled shop rag on the outside of the headstock spindle. DO NOT allow any oil to get on the inside mating surfaces of the spindle.
Page 39: Section 7: Service
6. Motor mount loose/broken. 7. Workpiece, center, or faceplate is at fault. 8. Motor bearings are at fault. G0632 16" x 42" Variable Speed Wood Lathe Troubleshooting Possible Solution 1. Rotate clockwise slightly until it pops out/replace it.
Page 40: Wood Lathe Operation
1. Realign the tailstock to the headstock (see Page 38). 1. Tighten. 2. Clean bed surface to remove excess oil/grease. 1. Turn the barrel handwheel until it forces taper out of barrel. Always make sure that taper surfaces are clean. G0632 16" x 42" Variable Speed Wood Lathe...
Page 41: Service Log
Service Log Date Service Performed Approximate Hours Of Use -39- G0632 16" x 42" Variable Speed Wood Lathe...
Page 42: Aligning Centers
Note: When properly tensioned, the belt should deflect about ⁄ " when moderate pres- sure is applied to the belt mid-way between the upper and lower pulley. G0632 16" x 42" Variable Speed Wood Lathe Front Belt Access Panel...
Page 43: Electrical Components
Figure 59. Model G0632 control panel wiring Figure 61. Model G0632 RPM sensor wiring. (shown from the back of the panel). Figure 60. Model G0632 motor junction box Figure 62. Model G0632 frequency inverter wiring. wiring. -41- G0632 16" x 42" Variable Speed Wood Lathe...
Page 44: Wiring Diagram Overview
�� G0632 16" x 42" Variable Speed Wood Lathe Wiring Diagram Overview �� ...
Page 45: Frequency Inverter Wiring Diagram
�� G0632 16" x 42" Variable Speed Wood Lathe Frequency Inverter Wiring Diagram �� ...
Page 46: Stand & Bed Parts Breakdown
�� -44- G0632 16" x 42" Variable Speed Wood Lathe...
Page 47 P0632011 LIVE CENTER P0632012 QUILL P0632013 TAILSTOCK LOCK BRACKET P0632014 BUSHING P0632015 LEAD SCREW G0632 16" x 42" Variable Speed Wood Lathe PART # DESCRIPTION P0632016 TAILSTOCK LOCK HANDLE PR07M EXT RETAINING RING 18MM P0632018 LOCK PIN P0632019 QUILL LOCK LEVER...
Page 48: Headstock Parts Breakdown
Headstock Parts Breakdown -46- G0632 16" x 42" Variable Speed Wood Lathe...
Page 49: Headstock Parts List
61-6 P0632061-6 MOTOR JUNCTION BOX 61-7 P0632061-7 JUNCTION BLOCK PSS64M SET SCREW M6-1 X 15 G0632 16" x 42" Variable Speed Wood Lathe PART # DESCRIPTION PK33M KEY 5 X 5 X 45 P0632064 MOTOR PULLEY PSS64M SET SCREW M6-1 X 15 PSB64M CAP SCREW M10-1.5 X 25...
Page 50: Label Placement
MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. -48-...
Page 51: Warranty And Returns
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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Grizzly G0632 Owner's Manual

Introduction

Section 1: Safety

Section 2: Circuit Requirements

Section 3: Setup

Section 4: Operations

Section 5: Accessories

Section 6: Maintenance

Section 7: Service

Warranty and Returns

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Summary of Contents for Grizzly G0632

Table of Contents