Grizzly Model G8027 Instruction Manual

Grizzly Model G8027 Instruction Manual

1 hp dust collector
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1 HP DUST COLLECTOR
MODEL G8027
INSTRUCTION MANUAL
COPYRIGHT © MAY, 2005 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#BL7091 PRINTED IN CHINA

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Summary of Contents for Grizzly Model G8027

  • Page 1 1 HP DUST COLLECTOR MODEL G8027 INSTRUCTION MANUAL COPYRIGHT © MAY, 2005 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #BL7091 PRINTED IN CHINA...
  • Page 2 Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. •...
  • Page 3: Table Of Contents

    INTRODUCTION... 2 Foreword ... 2 Contact Info ... 2 Machine Data Sheet ... 3 Identification ... 4 SECTION 1: SAFETY... 5 Safety Instructions for Machinery ... 5 Additional Safety for Dust Collectors ... 7 SECTION 2: CIRCUIT REQUIREMENTS ... 8 110V Operation ...
  • Page 4: Introduction

    INTRODUCTION Foreword We are proud to offer the Model G8027 1 HP Dust Collector. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s com-...
  • Page 5: Machine Data Sheet

    Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G8027 1 HP DUST COLLECTOR Design Type ... Single Stage Floor Model Overall Dimensions: Base ...15'' x 25 Height (With Bags Inflated) ...63"...
  • Page 6: Identification

    Upper Bag Support Rod Filtration Bag Collector Collection Bag Collection Bag Support Rod Identification Base Plate Swivel Casters Impeller Housing Support ON/OFF Switch 10. Motor G8027 1 HP Dust Collector...
  • Page 7: Section 1: Safety

    MACHINERY THAT PRODUCES DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses. G8027 1 HP Dust Collector This symbol is used to alert the user to useful information about proper operation of the machine. 4. ALWAYS USE HEARING PROTECTION WHEN MACHINERY.
  • Page 8 23. MANY MACHINES WILL EJECT THE WORKPIECETOWARDTHEOPERATOR. SERVICING Know and avoid conditions that cause the workpiece to "kickback." 24. ALWAYS MACHINERY. ADJUSTING KEYS DAMAGED PARTS LOCK MOBILE BASES USED) BEFORE OPERATING G8027 1 HP Dust Collector...
  • Page 9: Additional Safety For Dust Collectors

    Always wear an approved respirator! dispose DO NOT use the dust collector for any other purpose besides collecting dust from connected woodworking machines. A dust collector should NEVER be used as an air cleaner.
  • Page 10: Section 2: Circuit Requirements

    DO NOT connect the machine to the power source until instructed to do so. Amperage Draw The 1 HP motor on the Model G8027 will draw the following amps: Motor Draw ... 8 Amps Circuit Requirements Only connect your machine to a circuit that meets the requirements below.
  • Page 11: Section 3: Set Up

    Wear safety glasses dur- ing the entire set up pro- cess! The Model G8027 weighs approximately (shipping weight). DO NOT over-exert yourself while unpacking or mov- ing your machine—get assistance.
  • Page 12: Inventory

    See Figure 4 for the footprint dimensions of the Model G8027. 16" Figure 4. Dust collector footprint. 28"...
  • Page 13: Hardware Recognition Chart

    Hardware Recognition Chart...
  • Page 14: Base And Supports

    Phillips Head Screws M5-.8 x 10 ... 16 Phillips Head Screws M4-.7 x 8 ... 2 To assemble the dust collector base: Make sure the dust collector motor is unplugged! Install the swivel casters onto the base with sixteen M5-.8 x 10 Phillips head screws, nuts, and flat washers (see Figure 5).
  • Page 15: Collector Support Bolts

    Figure 9. Figure 9. Securing collection bag support rods. G8027 1 HP Dust Collector Install the upper bag support onto the collec- tor, as shown in Figure 10, using two M4-.7 x 8 Phillips head screws.
  • Page 16: Collection And Filtration Bags

    Hook the top of the filtration bag onto the upper bag support rod, slip the filtration bag over the top of the collector, and secure the bag clamp. The dust collector should look similar to Figure 14 when fully assembled. Figure 14. Filtration and collection bags Latch installed.
  • Page 17: Collection System

    Collection System General The Model G8027 is designed to be a single- machine dust collector. Locate the dust collec- tor where it will not interfere with the workpiece being processed, and no more than 10' of ducting is used, otherwise the CFM will be reduced. To...
  • Page 18 (Figure 15) around the blast gate without interruption to the grounding system. Plastic Blast Gate Metal Duct Copper Ground Wire Figure 15. Ground jumper wire when using plastic blast gates or elbows and metal duct. -16- G8027 1 HP Dust Collector...
  • Page 19: Section 4: Operation

    Operating your Model G8027 is simple and straightforward. Move the dust collector to the machine location, connect the duct, connect the ducting ground, and you are ready to begin.
  • Page 20: Section 5: Accessories

    G1034—Upper Bag G5051—Lower Bag G5557—2.5 Micron Dust Bag-Medium Bag G5559—14.5” x 23” , 3.0 Micron Bag To ensure consistent results, buy Grizzly replacement dust collector bags. Keep several spares on hand. Figure 18. Model G1034 Upper Bag. -18- G7984—Face Shield...
  • Page 21 • (1) G1838 Universal Dust Hood • (2) G2974 Wire Hose Clamps Figure 22. Model G3181 Dust Collection Kit. G8027 1 HP Dust Collector G2525—Dust Collection Basics This incisive book skillfully guides the wood- worker through all the steps necessary in...
  • Page 22: Section 6: Maintenance

    -20- Regular periodic maintenance on your Model G8027 Dust Collector will ensure its optimum adjust- performance. Make a habit of inspecting your machine each time you use it. Check for the following conditions and repair or replace when necessary: Loose mounting bolts.
  • Page 23: Bag Cleaning

    This microscopic air- borne dust is extremely unhealthy to breathe and can cause serious health problems. Grizzly offers replacement collection bags (G5051 and G5559) for your Model G8027 Dust Collector. Figure 25. Safely disposing of wood dust. G8027 1 HP Dust Collector...
  • Page 24: Troubleshooting

    2. Unplug dust collector, and inspect the impeller for dents, bends, loose fins. Replace impeller if any damage is found. 3. Make sure all fasteners on the dust collector are tight. 4. Replace the motor and impeller as a set if the motor shaft and the impeller hub are damaged.
  • Page 25: Electrical Components And Wiring

    Black Wire White Wire MOTOR Disconnect power before performing any electrical ON/OFF SWITCH service. Electricity presents serious shock hazards that will result in severe personal injury and even death! GREEN(GROUND) TO 110 VOLT POWER CORD G8027 1 HP Dust Collector -23-...
  • Page 26: G8027 Parts Breakdown

    G8027 Parts Breakdown 18-1 18-4 -24- A IT in e A lw ir a in g G8027 1 HP Dust Collector...
  • Page 27: G8027 Parts List

    HEX BOLT M6-1 X 25 PHLP HD SCR M4-.7 X 60 HEX NUT M8-1.25 FLAT WASHER 8MM BAG CLAMP RUBBER GASKET MACHINE ID LABEL NO HAND IN INLET LABEL GRIZZLY INDUSTRIAL, INC. LABEL RESPIRATOR LABEL READ MANUAL LABEL ELECTRICITY LABEL...
  • Page 28: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
  • Page 29: Warranty Card

    Do you think your machine represents a good value? Would you recommend Grizzly Industrial to a friend? Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times.
  • Page 30 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...
  • Page 32 Buy Direct and Save with Grizzly Visit Our Website Today And Discover Why • • • – Trusted, Proven and a Great Value! ® Grizzly Is The Industry Leader! ® SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS E-MAIL RESPONSE WITHIN ONE HOUR...

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