Grizzly G1163P Owner's Manual
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Grizzly G1163P Owner's Manual

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MODEL G1163P
PORTABLE DUST COLLECTOR
OWNER'S MANUAL
(For models manufactured since 7/15)
247570
COPYRIGHT © DECEMBER, 2011 BY GRIZZLY INDUSTRIAL, INC. REVISED JULY, 2015 (MN)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#BL14597 PRINTED IN TAIWAN

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  • Page 1 (For models manufactured since 7/15) 247570 COPYRIGHT © DECEMBER, 2011 BY GRIZZLY INDUSTRIAL, INC. REVISED JULY, 2015 (MN) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Impeller Tightening ........................21 SECTION 7: SERVICE ........................22 Troubleshooting ........................22 SECTION 8: WIRING ........................24 Wiring Safety Instructions ......................24 Wiring Diagram......................... 25 SECTION 9: PARTS ........................26 G1163P Main Breakdown ......................26 WARRANTY & RETURNS ......................29...

  • Page 4: Introduction

    Machine Description and it helps us determine if updated documenta- tion is available for your machine. The Model G1163P is a point-of-use dust collec- tor, which is designed to capture dust and wood chips from one woodworking machine at a time, such as a table saw, jointer, or planer.

  • Page 5: Identification

    Identification Carrying Handle Safety Paddle Switch Collection Bag Caster To reduce your risk of serious injury, read this entire manual BEFORE using machine. Model G1163P (Mfd. Since 7/15)

  • Page 6: Machine Data Sheet

    Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G1163P 1 HP LIGHT DUTY DUST COLLECTOR ‐ POLAR BEAR SERIES Product Dimensions: Weight................................45 lbs. Width (side-to-side) x Depth (front-to-back) x Height..............44 x 18 x 19-1/2 in.
  • Page 7 The information contained herein is deemed accurate as of 7/29/2015 and represents our most recent product specifications. Model G1163P PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G1163P (Mfd. Since 7/15)

  • Page 8: Section 1: Safety

    Everyday ery. Never operate under the influence of drugs or eyeglasses are NOT approved safety glasses. alcohol, when tired, or when distracted. Model G1163P (Mfd. Since 7/15)
  • Page 9 EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G1163P (Mfd. Since 7/15)

  • Page 10: Additional Safety For Dust Collectors

    Model G1163P (Mfd. Since 7/15)

  • Page 11: Section 2: Power Supply

    Nominal Voltage ......220V/240V meets the specified circuit requirements. Cycle ............60 Hz Phase ........... Single-Phase Power Supply Circuit ......15 Amps Plug/Receptacle ......NEMA 6-15 Model G1163P (Mfd. Since 7/15)

  • Page 12: Grounding Requirements

    Minimum Gauge Size (240V) ....16 AWG ure). The plug must only be inserted into a match- Maximum Length (Shorter is Better)..50 ft. ing receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. -10- Model G1163P (Mfd. Since 7/15)

  • Page 13: Voltage Conversion To 240V

    Wire Nut (16 AWG x 3) ....... 1 Wires with • 6-15 Plug ............ 1 Nuts Here To convert the Model G1163P to 240V: Figure 4. Model G1163P rewired to 240V. Ground DISCONNECT MACHINE FROM POWER! Close and secure the motor junction box.

  • Page 14: Section 3: Setup

    The following are needed to complete the setup materials shipped with this process, but are not included with your machine. machine. Discard immediately. Description • Safety Glasses (for each person) ....1 • Standard Screwdriver #2 ......1 -12- Model G1163P (Mfd. Since 7/15)

  • Page 15: Inventory

    Children and visitors may be seriously injured if unsuper- vised around this machine. Lock entrances to the shop or disable start switch or Figure 5. Model G1163P inventory. power connection to prevent unsupervised use. Hardware and Tools (and Location) •...

  • Page 16: Assembly

    Figure 8. Outfeed Port Figure 10. Attaching the collection bag. Flange Bolts ⁄ "-20 X ⁄ " Figure 8. Mounting the collector body assembly to the base. -14- Model G1163P (Mfd. Since 7/15)

  • Page 17: Collection System

    Figure 11. Ground jumper wire when using and plastics. However, the cost of specifically plastic blast gates or elbows and metal duct. designed flexible duct can vary greatly. Grizzly offers polyethylene and steel flex hose. We also recommend wrapping the outside of all...

  • Page 18: Power Connection

    Turn the machine power switch OFF. Insert the power cord plug into a matching power supply receptacle. The machine is now connected to the power source. Figure 14. Disconnecting power. Figure 13. Connecting power. -16- Model G1163P (Mfd. Since 7/15)

  • Page 19: Test Run

    Clear all setup tools away from machine. Connect machine to power supply. Turn machine ON, verify motor operation, and then turn machine OFF. The motor should run smoothly and without unusual problems or noises. -17- Model G1163P (Mfd. Since 7/15)

  • Page 20: Section 4: Operations

    General Operating the Model G1163P is simple and straightforward. Move the dust collector near the machine to a location where it will not interfere with the workpiece being processed, connect the...

  • Page 21: Section 5: Accessories

    Installing unapproved accessories may cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly. NOTICE Refer to our website or latest catalog for additional recommended accessories.
  • Page 22 Kit comes complete with comprehensive instruc- tions. H4978 T20446 H4979 Figure 20. Hearing protection assortment. Figure 22. Model G3182 Dust Collection Kit #2. www.grizzly.com 1-800-523-4777 order online at or call -20- Model G1163P (Mfd. Since 7/15)

  • Page 23: Section 6: Maintenance

    Small dust particles can escape the bag during emptying, causing them to become airborne and easily inhaled. This microscopic air- borne dust is extremely unhealthy to breathe and can cause serious health problems. -21- Model G1163P (Mfd. Since 7/15)

  • Page 24: Section 7: Service

    4. Motor fan is rubbing on fan cover. 4. Replace dented fan cover; replace loose/ damaged fan. 5. Motor bearings are at fault. 5. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. -22- Model G1163P (Mfd. Since 7/15)

  • Page 25: Dust Collector Operation

    2. Bag clamp is loose or damaged. 2. Re-tighten bag clamp. -23- Model G1163P (Mfd. Since 7/15)

  • Page 26: Section 8: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -24- Model G1163P (Mfd. Since 7/15)

  • Page 27: Wiring Diagram

    Figure 24. 120V Capacitor 200MFD junction box. 240 Volt Motor 125VAC Capacitor 30MFD 250VAC Paddle Switch 240 VAC 6-15 Plug Ground (As Recommended) Ground Figure 25. 240V junction box. READ ELECTRICAL SAFETY -25- Model G1163P (Mfd. Since 7/15) ON PAGE 24!

  • Page 28: Section 9: Parts

    FOAM STRIP 4 X 20 X 430MM 16V2-5 P1163P016V2-5 JUNCTION BOX P1163P035 POLAR BEAR WHITE PAINT 16V2-6 P1163P016V2-6 R CAPACITOR 30M 250V 1-3/8 X 2-1/2 P1163P036 POLAR BEAR LOGO 1 X 3-3/4 P1163P017 FLANGE BOLT 1/4-20 X 1/2 -26- Model G1163P (Mfd. Since 7/15)

  • Page 29: Warranty Card

    Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 30 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 31: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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