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Summary of Contents for Grizzly G0519
- Page 1 MODEL G0519 MILL/DRILL/TAPPING MACHINE OWNER'S MANUAL WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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Page 3: Table Of Contents
INTRODUCTION ... 2 SECTION 1: SAFETY ... 6 SECTION 2: CIRCUIT REQUIREMENTS ... 9 SECTION 3: SET UP ... 10 SECTION 4: OPERATIONS ... 15 Table of Contents SECTION 5: ACCESSORIES ... 26 SECTION 6: MAINTENANCE ... 29 SECTION 7: SERVICE ... 31 SECTION 8: WIRING ... -
Page 4: Introduction
INTRODUCTION Manual Accuracy Functional Overview your machine may not exactly match the manual www.grizzly.com Contact Info... - Page 5 Identification Figure 1.
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Page 6: Machine Data Sheet
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0519 MILL/DRILL/TAPPING MACHINE Weight... 620 lbs. Length/Width/Height... 31-1/2 x 46-1/2 x 57 in. Foot Print (Length/Width)... 24 x 15-3/4 in. Type... Wood Crate Content... - Page 7 Table Length... 32-1/4 in. Table Width... 9-1/2 in. Table Thickness... 1-3/4 in. No. Of T Slots...4 T Slots Width... 1/2 in. T Slots Height...7/8 in. T Slots Centers... 2-1/4 in. Stud Size... 3/8 in. Spindle Taper... R-8 End Milling Cap... 1-1/8 in. Face Milling Cap...3 in.
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Page 8: Section 1: Safety
SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. - Page 9 Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. 8. KEEP CHILDREN AND VISITORS AWAY. 9. MAKE WORKSHOP CHILD PROOF. 10. NEVER LEAVE WHEN MACHINE IS RUNNING. 11. DO DANGEROUS ENVIRONMENTS. 12. KEEP WORK AREA CLEAN AND WELL LIT.
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Page 10: Additional Safety For Mill/Drills
No list of safety guidelines can be complete. Every shop environment is different. Like all machines there is danger associated with the Model G0519. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury. -
Page 11: Section 2: Circuit Requirements
SECTION 2: CIRCUIT REQUIREMENTS 220V 3-Phase Operation Serious personal injury could occur if you connect the machine to the power source before you have completed the set up pro- cess. DO NOT connect the machine to the power source until instructed to do so. Amperage Draw Circuit Recommendations you are unsure about the wiring codes in your... -
Page 12: Section 3: Set Up
Wear safety glasses dur- ing the entire set up pro- cess! The Model G0519 is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get assistance and use... - Page 13 Inventory Contents (Figures 3 & 4) Figure 3. Figure 4. Clean Up For optimum performance, clean all moving parts or sliding contact surfaces. G2544—Solvent Cleaner & Degreaser H9692—Orange Power Degreaser Figure 5. Figure 5 Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery.
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Page 14: Mounting To Workbench
Site Considerations Floor Load Placement Location Figure 6 Figure 6. Children and visitors may be seriously injured if unsuper- vised. Lock all entrances to the shop when you are away. DO NOT allow unsupervised children or visitors in your shop at any time! Mounting to Workbench To mount the machine to a workbench:... -
Page 15: Test Run
Test Run Troubleshooting Page 31 Before starting your machine, make sure you have performed the preceding assem- bly and adjustment instructions, and you have read through the rest of the manual and are familiar with the various functions and safety features on this machine. Failure to follow this warning could result in seri- ous personal injury or even death! To test run the machine:... -
Page 16: Spindle Break-In
Spindle Break-In To break-in the machine: Lubrication SECTION 6: MAINTENANCE Page 29. Page 16 Figure 9. DO NOT leave the area while break-in pro- cedure is under way. You must be ready to stop the machine if any problem occurs. Control Panels Figure 9 Lubrication... -
Page 17: Section 4: Operations
OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. Basic Controls... - Page 18 Figures 10 and 11 Figure 10. A. Mode Dial: B. Reverse Buttons: C. EMERGENCY STOP Button: D. START Button: E. Range Lever: Speed Lever: G. Spindle Depth Scale: Figure 11.
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Page 19: Spindle Height
Spindle Height Controls Figure 12. Changing spindle position using the coarse feed levers Tip: Milling with the spindle fully extended can cause tool chatter. For maximum spindle rigidity when milling, it is better to keep the spindle retracted into the headstock as far as possible with the spindle lock lever locked, and the fine feed lock knob tightened. -
Page 20: Spindle Return
To change the spindle return spring tension: Figure 14 Figure 14. Note To retighten the spindle return spring, the procedure is the same, but the cover is rotated in the opposite direction. Drill Chuck Installation Figure 15 Figure 15. Figure 16. Figure... - Page 21 Note: Do not overtighten the drawbar. Overtightening makes arbor removal difficult and will damage the arbor and threads. Removal NOTICE DO NOT completely unscrew the drawbar before striking it with the hammer. You will damage the threads on the drawbar and the arbor.
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Page 22: Headstock Travel
Removal LACERATION Leading edges of end mills and other cutting tools can be very sharp. Protect your hands with gloves or a shop towel when handling. NOTICE DO NOT completely unscrew the drawbar before striking it with the hammer. You will damage the threads on the drawbar and the arbor. -
Page 23: Table Travel
Note: For maximum spindle rigidity when milling, Table Travel keep the spindle retracted into the headstock as (X-Axis and Y-Axis) far as possible with the spindle lock lever locked and with the fine feed lock knob tightened. Rotating the Headstock to the Left or Longitudinal Feed Right Figure 20... -
Page 24: Setting Spindle Rpm
Calculating and Setting Spindle RPM An example of how to determine your needed spindle RPM: Figure 23 Note When the spindle is fully retracted, the REVERSE button serves as a jog button to assist in engaging gears when shifting. Cutting Speeds for High Speed Steel (HSS) Cutting Tools Figure Note: For carbide cutting tools, double the cut-... -
Page 25: Drilling Speed
Using the Drill Bit Speed Chart Figure 24 Twist/Brad Point Drill Bits 1/16" – 3/16" 13/64" – 3/8" 25/64" – 5/8" 11/16" – 1" Spade/Forstner Bits 1/4" – 1/2" 9/16" – 1" 1-1/8" – 1-7/8" 2–3" Hole Saws 1/2" – 7/8"... - Page 26 Tapping Speed and Lubrication Chart Tapping Speed and Lubricant Chart Cutting lubricants can be a potent and extreme- ly poisonous solution to Figure 25 humans and animals. Use personal protective equipment when han- dling coolant to prevent infections or poisoning. Feed Speed (SFM) Spindle RPM = (0.26 x Tap Diameter)
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Page 27: Tapping Mode
Page 16 from ejected parts or broken tools To drill and thread a hole: Tip: If the spindle return spring has too much tension and fights the ability of the tap to draw the spindle down, you can reduce the return spring tension (refer to Page 18). -
Page 28: Section 5: Accessories
SECTION 5: ACCESSORIES H3022—Measurement Tool Set Figure 26. G5971 — 3 ⁄ " Swivel Base Milling Vise G5972—4" Swivel Base Milling Vise G5973—5" Swivel Base Milling Vise Figure 27. G2861—Face Mill G4051—Carbide Insert for Flycutter Figure 28. G5562—SLIPIT ® 1 Qt. Gel ®... - Page 29 G9322—Boring Head Combo Set G1075—52-Pc Clamping Kit. Figure 33. H5685—4 Rotary Table Figure 30. G9760—20-PC. 2 & 4 Flute TiN End Mill Set. Figure 31. Figure 34. G7160—Machine Mounts Figure 32.
- Page 30 H5781—Optical Punch Set Figure 35. H2689—R-8 Quick Change Collet Set Figure 36. H1412—4 oz. Cutting & Tapping Fluid H1413—16 oz. Cutting & Tapping Fluid H1414—1 Gallon Cutting & Tapping Fluid H1413 H1412 Figure 37. T20640—Machinery’s Handbook Figure 38. H1414...
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Page 31: Section 6: Maintenance
Schedule Daily Check: Monthly Check: Annual or Biannual Check: H8257—Primrose Armor Plate with Moly-D Machine and Way Oil 1 Quart S. Balolia – President of Grizzly Industrial. Figure 39. Lubrication General Lubrication Tools Needed: Leadscrew and Gears Figure 40. Figure... - Page 32 Rack and Pinion, and Quill Figure 41. Gearbox the underside of the headstock shown in the detail in Figure 42 Figure 41 Figure 42 Hand Wheel Lubrication Figure 43 Table Ways Table Leadscrews Figure 42 Note: The drain plug location is at Figure 43 Figure 43...
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Page 33: Section 7: Service
SECTION 7: SERVICE About Service Troubleshooting Page 33 Page 33 Page 33 Page 33... - Page 34 Page 33 Page 18...
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Page 35: Gib Adjustment
Halfnut Adjustment Tools Needed: To adjust the table handwheel backlash: Figure 44. Figure 44 To adjust the headstock gib: Figure Figure 45. Gib Adjustment Tools Needed: To adjust the table handwheel backlash: Figure 45 Figure... - Page 36 Figure 46 Figure 46. To adjust the table gibs: Figure 47 Figure 47. Figure 47...
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Page 37: Section 8: Wiring
Wiring Safety Instructions SHOCK HAZARD. QUALIFIED ELECTRICIAN. WIRE CONNECTIONS. MODIFICATIONS. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. MOTOR WIRING. WIRE/COMPONENT DAMAGE. CIRCUIT REQUIREMENTS. Page 9 EXPERIENCING DIFFICULTIES. -
Page 38: Wiring Overview
Wiring Overview Page 39 Page 38 Page 37 220 VAC 3-PH Page 39 Page 39 Page 39... - Page 39 CONTROL BOX Page 39 Page 39 Page Page 39 Page 39 Figure 48. READ ELECTRICAL SAFETY ON PAGE 35!
- Page 40 CONTROL BOX CONTROL PANEL (REAR VIEW) Page 37 Page 37 Page 37 Figure 49. READ ELECTRICAL SAFETY ON PAGE 35!
- Page 41 Page 37 Page 37 Page 37 Page 37 READ ELECTRICAL SAFETY ON PAGE 35!
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Page 42: Section 9: Parts
SECTION 9: PARTS Headstock Parts Breakdown... - Page 43 REF PART # DESCRIPTION P0519001 SPANNER NUT M30-1.5 P0519002 TANG WASHER 30 P0519003 TAPERED ROLLER BEARING 30206/P5 P0519003-1 RUBBER BUMPER P0519004 QUILL P0519005 SCALE BLOCK P0519006 POINTER PS17M PHLP HD SCR M4-.7 x 6 P0519008 COTTER PIN 2 X 15MM P0519009 STUD ROD P0519010...
- Page 44 PHLP HD SCR M4-.7 x 6 PAW06M HEX WRENCH 6MM PAW05M HEX WRENCH 5MM PAW04M HEX WRENCH 4MM P0519124 DRILL CHUCK 1-16MM, JT3 P0519125 JT3 X R8 ARBOR P0519126 CHUCK KEY P0519127 FOUR-BIT FLY CUTTER W/BITS P0519128 CARBIDE-TIPPED CUTTER BIT...
- Page 45 Base and Column Parts Breakdown...
- Page 46 REF PART # DESCRIPTION P0519201 BASE PB107M HEX BOLT M5-.8 X 12 P0519203 HALF NUT P0519204 LEAD SCREW P51103 THRUST BEARING 51103 P0519206 LEAD SCREW SUPPORT P0519207 BALL OILER P0519208 TAPER PIN 5 X 50 PB09M HEX BOLT M8-1.25 X 20 P0519210 SCALE PLATE P0519211...
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Page 47: Labels Breakdown & List
MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. PART #... - Page 48 Notes...
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Page 51: Warranty And Returns
WARRANTY AND RETURNS 1 year...
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