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Heat & Glo EXCLAIM-42 Owner's Manual

Installation and operation
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Models:
EXCLAIM-42
Woodburning Fireplace
•
Important operating
a n d m a i n t e n a n c e
instructions included.
WARNING
If the information in these instruc-
tions is not followed exactly, a
fi re may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• Do not overfi re. Overfi ring will void your
warranty.
• Comply with all minimum clearances to
combustibles as specifi ed. Failure to
comply may cause house fi re.
Installation and service of this fi replace should
be performed by qualifi ed personnel. Hearth
& Home Technologies suggests NFI certifi ed
or factory-trained professionals, or technicians
supervised by an NFI certified
professional.
CAUTION
DO NOT DISCARD THIS MANUAL
•
Read, understand
and follow these
instructions for safe
i n s t a l l a t i o n a n d
operation.
Heat & Glo • EXCLAIM-42 US-CAN • 4013-205 Rev D • 06/07
Owner's Manual
Installation and Operation
•
Leave this manual with
party responsible for
use and operation.
WARNING
HOT! DO NOT TOUCH.
SEVERE BURNS MAY RESULT.
CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot
during operation and cool down.
•
Keep children away.
•
CAREFULLY SUPERVISE children in same room
as fi replace.
•
Alert children and adults to hazards of high
temperatures.
•
Keep clothing, furniture, draperies and other
combustibles away.
WARNING
Fire Risk
•
For use with solid wood fuel or decorative
gas appliance only.
•
Do not install unvented gas logs.
1

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Summary of Contents for Heat & Glo Heat & Glo EXCLAIM-42

  • Page 1 Owner’s Manual Installation and Operation Models: EXCLAIM-42 Woodburning Fireplace CAUTION DO NOT DISCARD THIS MANUAL • Read, understand • Leave this manual with • Important operating and follow these party responsible for a n d m a i n t e n a n c e instructions for safe use and operation.
  • Page 2 Read this manual before installing or operating this fi replace. Please retain this owner’s manual for future reference. Congratulations! Congratulations on selecting a Heat & Glo wood burning fi re- The information contained in this owner’s manual unless noted place. The Heat & Glo fi replace you have selected is designed otherwise, applies to all models and gas control systems.

  • Page 3: Table Of Contents

    Table of Contents Listing and Code Approvals Accessories A. Appliance Certifi cation ......4 A. Gas Log/Lighter Provisions ....28 Getting Started Finishing A.

  • Page 4: Listing And Code Approvals

    Listing and Code Approvals A. Appliance Certifi cation WARNING This fi replace system has been tested and listed in accor- dance with UL 127 and ULC-S610 standards by Underwrit- Improper installation, adjustment, alteration, service ers Laboratories Inc. for installation and operation in the or maintenance can cause injury or property damage.

  • Page 5: Getting Started

    Getting Started A. Design and Installation Considerations CAUTION WARNING Check building codes prior to installation. Asphyxiation Risk • Installation MUST comply with local, regional, Negative pressure can cause spillage of state and national codes and regulations. combustion fumes and soot. Fire needs to draft •...
  • Page 6 Location of the fi replace and chimney will affect performance. As shown in Figure 2.1 the chimney should: • Be installed through the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the fi re. •...

  • Page 7: Typical Fireplace System

    C. Typical Fireplace System The Heat & Glo fi replace system consists of the following: • Fireplace/integral grate/refractory/outside air system • Refractory • Chimney termination cap • Chimney system (SL1100 series pipe is NOT approved for Canada) • Hearth extension Optional components include: •...

  • Page 8: Tools And Supplies Needed

    D. Tools and Supplies Needed E. Inspect Fireplace and Components WARNING Before beginning the installation be sure the following tools and building supplies are available: Fire Risk Reciprocating saw Framing material Explosion Risk Pliers High temp caulking material Inspect fireplace and components for damage.

  • Page 9: Framing And Clearances

    Framing and Clearances WARNING Note: • Illustrations and photos refl ect typical installations Fire Risk and are FOR DESIGN PURPOSES ONLY. Provide adequate clearances.• Around air • Illustrations/diagrams are not drawn to scale. openings • Actual installation/appearance may vary due to •...

  • Page 10: Clearances

    B. Clearances WARNING Fire Risk • Comply with all minimum clearances to combustibles as specifi ed. • Framing or fi nishing material used on the front of, or in front of, the appliance closer than the minimums listed, must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.).

  • Page 11: Sidewalls/Surrounds

    C. Sidewalls/Surrounds Adjacent combustible side walls must be located a minimum of 24 in. (610 mm) from the fi replace opening. See Figure 3.3. If you are using a decorative surround constructed of combustible material, it must be located within the shaded area de- fi...

  • Page 12: Construct The Chase

    E. Construct the Chase Gas line holes and other openings should be caulked with high temperature caulk or stuffed with unfaced fi berglass in- A chase is a vertical boxlike structure built to enclose the fi re- sulation. If the fi replace is being installed on a cement slab, place and/or its vent system.

  • Page 13: Installation Of Fireplace

    Installation of Fireplace WARNING CAUTION Fire Risk Sharp Edges Asphyxiation Risk • Wear protective gloves and safety glasses Do not draw outside combustion air from: during installation. • Wall, fl oor or ceiling cavity. • Enclosed space such as an attic or garage.
  • Page 14 Handle up - open Handle down - closed Attic insulation shield must be used to keep 3 ft min. from top of insulation away from uppermost chimney chimney. section to air inlet. Figure 4.4 Locating the Outside Air Control Ceiling firestop Note: Chimney air kit and 11-10 in./279-254 on floor of attic.

  • Page 15: Secure The Fireplace

    B. Secure the Fireplace • Remove smoke shield by removing fi ve screws. See Figure 4.7. Smoke shield is located at top of fi replace • Position the Fireplace front. This fi replace may be placed on either a combustible or •...
  • Page 16 • Remove fi replace from pallet. The fi replace is attached • Install back refractory, making sure refractory is to pallet with two brackets on each side and rear of outer centered and notches are to the bottom of fi rebox. Place shell.
  • Page 17 • Place grate into grate brackets. See Figure 4.17. Note: To ensure proper installation, gas knockouts in the side • Replace smoke shield. refractory should be positioned towards back of fi replace. See Figure 4.15. GRATE BRACKET KNOCKOUT Figure 4.17 Grate Secured in Grate Bracket •...

  • Page 18: Place The Protective Metal Hearth Strips

    D. Place the Protective Metal Hearth Strips WARNING Fire Risk! • Metal hearth strips MUST be installed. Sparks or embers may ignite fl ooring. Included with your fi replace you will fi nd two metal hearth strips measuring approximately 26 in. x 4 in. (660 mm x 102 mm). These strips are used to provide added protection where the fi...

  • Page 19: Chimney Assembly

    Chimney Assembly Termination Cap Chimney must extend beyond combustible roof structure Additional support for Maintain minimum tall chimneys height of chimney above roof Storm Collar Install roof flashing Maintain minimum according to minimum clearances to requirements combustibles as specified Offsets/returns may not exceed Support straps for offsets/ 30°...

  • Page 20: Chimney Requirements

    A. Chimney Requirements To determine the chimney components needed to complete Vertical distances are measured from the base of the fi re- your particular installation, follow the steps below: place as shown in Figure 5.2. • Determine the total vertical height of the fireplace installation.

  • Page 21: Using Offsets/Returns

    B. Using Offsets/Returns To bypass any overhead obstructions, the chimney may be • Measure how far the chimney needs to be shifted to enable offset using an offset/return. it to avoid the overhead obstacle. See Figure 5.3. Use dimension “A” to determine chimney section required to An offset and return may be attached together or a chimney achieve the needed shift.

  • Page 22: Assemble The Chimney Sections

    C. Assemble the Chimney Sections Note: The ceiling fi restop MUST be nailed to the bottom of the ceiling joists EXCEPT when the space above is Attach either a straight chimney section or an offset to the uninsulated and the attic insulation shield is not being used top of the fi...

  • Page 23: Install The Attic Insulation Shield

    E. Install the Attic Insulation Shield Tabs bent in to rest against pipe Pipe WARNING Fire Risk Attic Insulation Shield • DO NOT pack insulation or other 17 in. (432 mm) combustibles: between ceiling fi restops; diameter 6 Tabs bent between chimney and attic insulation in 90°...

  • Page 24: Double-Check The Chimney Assembly

    F. Double-check the Chimney Assembly Continue assembling the chimney sections up through the ceiling fi restops as needed. While doing so, be aware of the height and unsupported chimney length limitations given un- der Section 5.A. Chimney Requirements. Ceiling Check each section by pulling up slightly from the top to en- Firestop sure proper engagement before installing the succeeding Straps...

  • Page 25: Complete The Enclosure

    Complete the Enclosure A. Chimney Termination Chimney Termination Requirements (See Figures 6.1 and 6.2) • Must have a cap approved and listed for this fi replace system • Must not be located where it will become plugged by snow or other material •...
  • Page 26 Mark the Exit Point of the Roof Locate the point where the chimney will exit the roof by plumbing down to the center of the chimney. Drive a nail up through the roof to mark the center. See Figure 6.3. Cut Out the Hole in the Roof Measure to either side of the nail and mark the 14-1/2 in.

  • Page 27: Chase Top

    B. Chase Top • Install the chimney sections up through the chase enclosure. When using a TR11 or TR444 Round A metal chase top is required to seal the top of the chase Termination Cap, the uppermost top section of pipe must around the chimney pipe.
  • Page 28 • • For installations utilizing an ST1175 or ST475 Square For chase installations you can use a TR11 or TR444 Termination Cap the last chimney section must not be Round Termination Cap, a TR11T or TR442 Round more than 4-1/2 in. (114 mm) below the chase top. See Telescoping Termination Cap, an ST1175 or ST475 Square Figure 6.7.

  • Page 29: Accessories

    Accessories A. Gas Log/Lighter Provisions WARNING A certifi ed gas log lighter or decorative gas log set can be installed in this fi replace. Asphyxiation Risk • Maximum input is 100,000 BTU/hr. • Damper must be locked open when gas logs •...

  • Page 30: Finishing

    Finishing A. Hearth Extension A hearth extension must be installed with all fi replaces to protect the combustible fl oor in front of the fi replace from both radiant heat and sparks. See Figures 8.1 -8.5. High temperature (300°F min.) continuous, non-combustible sealant HX3 or HX4 Hearth Ext...
  • Page 31 CAT. # 1321 1676 Figure 8.3 Hearth Extension Dimensions Note: Maximum height from floor under fireplace to top of finished hearth extension is 7-5/8 in. (195 mm) 20 in. (508 mm) Min. Hearth Extension 12 in. Floor 20 in. Min. Min.

  • Page 32: Finishing Material

    B. Finishing Material WARNING • Combustible Material Material which is made of or surfaced with wood, Fire Risk compressed paper, plant fi bers, plastics, or any material • Maintain clearances. capable of igniting and burning, whether fl ame proofed or •...

  • Page 33: Mantel

    C. Mantel A combustible mantel may be positioned no lower than 12 in. 12 in. (305 mm) above the top of the fi replace opening. The combustible mantel may have a maximum depth of 12 in. (305 mm). Combustible trim pieces that project no more 12 in.

  • Page 34: Operating Instructions

    Operating Instructions WARNING WARNING HOT! DO NOT TOUCH. Fire Risk SEVERE BURNS MAY RESULT. • Do not operate fireplace before CLOTHING IGNITION MAY RESULT. reading and understanding operating Glass and other surfaces are hot during instructions. operation and cool down. Failure to operate fi...

  • Page 35: Outside Air

    B. Outside Air E. Firescreen A source of air (oxygen) is required in order for combustion A fi rescreen is always provided to control sparks. It must to take place. Whatever air is consumed by the fi re must be be closed whenever the fi...

  • Page 36: Grate

    G. Grate Seasoning Seasoned fi rewood is nothing more than wood that is The factory installed integral grate must be used to hold the cut to size, split and air dried to a moisture content of logs from falling out of an open fi replace and to allow air to around 20%.

  • Page 37: Starting A Fire

    I. Starting a Fire CAUTION Check the fl ue damper to be certain it is in the full open po- sition. Place crumpled or twisted paper under the fi replace Odors and vapors released during initial grate. Loosely arrange kindling or small pieces of wood to operation.

  • Page 38: Troubleshooting

    Troubleshooting This fi replace will operate correctly only if adequate ventila- fl ue, or some condition is in effect to draw smoke from the tion is provided to allow proper draft to the fi replace system. fi replace into the house. Understanding and differentiating Hearth &...

  • Page 39: Diagnostics And Problem Solving

    B. Diagnostics and Problem Solving I can’t get a good fi re going. What am I doing wrong? Diagnostic Questions Solutions Possible Causes of Condition Is the damper open? • No draft Open damper. Is there enough paper/starter? • Insuffi cient heat to ignite kindling Use more paper/starter.
  • Page 40 The fi replace burns the wood too fast. What can I do? Diagnostic Questions Solutions Possible Causes of Condition Do you have glass doors? • Need to slow air intake Add glass doors. What is the condition of the • Extremely dry wood Mix in less seasoned wood after fi...

  • Page 41: Maintenance And Servicing The Fireplace

    11 11 Maintenance and Servicing the Fireplace A. Disposal of Ashes B. Chimney Inspection/Cleaning Ashes should be placed in a metal container with a tight-fi t- Inspect the chimney internally for obstructions and construc- ting lid. The closed container of ashes should be placed on tion damage.

  • Page 42: Maintenance Task List

    CAUTION WARNING Handle glass assembly with care. Asphyxiation Risk When cleaning glass door: Fire Risk • Avoid striking, scratching or slamming Annual inspection by qualified technician glass. recommended. • Do NOT use abrasive cleaners. Check: • Use a hard water deposit glass cleaner on •...

  • Page 43: Reference Materials

    Reference Materials A. Fireplace Dimensions 34-1/2 in. (876 mm) 9-1/2 in. (241 mm) 27-1/2 in. (699 mm) 50-1/2 in. (1283 mm) 59-1/4 in. 55-1/2 in. Outside (1505 mm) (1410 mm) (Efective Height 49-5/8 in. 28-1/2 in. (1260 mm) Knockout Knockout (724 mm) 9-1/4 in.

  • Page 44: Fireplace Components

    B. Fireplace Components Catalog # Description EXCLAIM-42H Fireplace with Integral Grate, Outside air Kit, Hearth Protection Strips and Herringbone Pattern Refractory EXCLAIM-42T Fireplace with Integral Grate, Outside air Kit, Hearth Protection Strips and Traditional Brick Pattern Refractory DM8042 Glass Doors - Bi-fold, Clear-View - Black DM8042B Glass Doors - Bi-fold, Clear-View - Polished Bradd DM8042S...

  • Page 45: Chimney Components

    C. Chimney Components The following pictures show only those chimney components which may be safely used with this fi replace. ID4 Insulated Duct Catalog # Description 4 in. (102 mm) i.d. CAK5A CAK5A Chimney Air Kit 42 in. Insulated Duct/Outside Air (1067 mm) Uninsulated Duct/Outside Air SL1106...
  • Page 46 Inside Diameter SL1100 - 11 in. (279mm) SL400 - 10 in. (254mm) 17 in. (432 mm) 21 in. (533 mm) Outside Diameter Ceiling Firestop 13 in. (330 mm) Catalog # FS538 0-deg. 17 in. 432 mm FS540 30-deg. 26 in. 660 mm SL1130/SL430 Offset/Return 15-1/4 in.
  • Page 47 72 in. 36 in. (1829 mm) (914 mm) 13-3/8 in. (340 mm) 15-3/4 in. (400 mm) 2 in. (51 mm) TR11/TR444 Round Termination Cap CT56 Chase Top 34-3/4 in. (883 mm) 32-1/2 in. (826 mm) Decorative Shroud LDS33/LDS46 TR11T/TR442 Round Telescoping Termination Cap Catalog # LDS33 8-1/2...
  • Page 48 European Copper Caps (available in US only) 21 in. (533 mm) 18-1/4 in. (464 mm) 20-3/4 in. (527 mm) 47-3/4 in. 41-1/8 in. (1213 mm) (1045 mm) 38-5/8 in. (981 mm) 20 in. 20 in. 24 in. (508 mm) (508 mm) (610 mm) CT11-King CT11-Queen...

  • Page 49: Woodburning Termination Cap

    Woodburning Termination Cap TR342 / 344 TV TR342 / 344 TS345 / 445 TR11 / 11T TV Shroud TR11 / 11T TR442 / 444 TV TR442 / 444 (Top Vent) (with TR-TVK installed) (with TR-TVK installed) OPEN TOP with solid sides and 3 in. opening at the bottom. 32 X 32 with Minimum Base Dimensions 28 X 28 with...

  • Page 50: Service Parts

    D. Service Parts EXCLAIM-42-C SERIES Service Parts Beginning Manufacturing Date: N/A Exploded Parts Diagram Ending Manufacturing Date: 12/15/06 42 in. Woodburning Fireplace Heat & Glo • EXCLAIM-42 US-CAN • 4013-205 Rev D • 06/07...
  • Page 51 EXCLAIM-42 SERIES Service Parts Beginning Manufacturing Date: N/A Service Parts List Ending Manufacturing Date: Active 42 in. Woodburning Fireplace Qty. Description of Part EXCLAIM-42T EXCLAIM-42H req. Damper Blade Assembly 29964 29964 Damper Weight 19785A 19785A Damper Control 20549 20549 Front Top Standoff 11864i 11864i Rear Top Standoff...
  • Page 52 This page intentionally left blank. Heat & Glo • EXCLAIM-42 US-CAN • 4013-205 Rev D • 06/07...
  • Page 53 This page intentionally left blank. Heat & Glo • EXCLAIM-42 US-CAN • 4013-205 Rev D • 06/07...
  • Page 54 This page intentionally left blank. Heat & Glo • EXCLAIM-42 US-CAN • 4013-205 Rev D • 06/07...

  • Page 55: Limited Warranty

    E. Limited Warranty WARRANTY FOR HEAT & GLO FIREPLACES The limited warranty will not become effective until you have mailed the completed warranty card to: Hearth & Home Technologies Inc. 20802 Kensington Blvd., Lakeville, MN 55044. This card must be mailed within 60 days of the fireplace installation. Subject to the conditions set forth herein, HEARTH &...

  • Page 56: Contact Information

    F. Contact Information Hearth & Home Technologies Inc. 800 W. Jefferson Lake City, MN 55041 Please contact your Heat & Glo dealer with any questions or concerns. For the number of your nearest Heat & Glo dealer, please visit www.heatnglo.com. –...

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Exclaim-42

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