Heat & Glo Exclaim-36 Installation Manual
Heat & Glo Exclaim-36 Installation Manual

Heat & Glo Exclaim-36 Installation Manual

Woodburning fireplace
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INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
NOTICE:
DO NOT discard this manual!
Model(s):

WOODBURNING FIREPLACE

Installation and service of this fi replace should be
performed by qualifi ed personnel. Hearth & Home
Technologies recommends NFI certifi ed profes-
sionals, or technicians supervised by an
NFI certifi ed professional.
Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13
Installation Manual
Installation and Fireplace Setup
WARNING: If the information in these
instructions is not followed exactly, a fi re
or explosion may result causing property
damage, personal injury, or death.
• DO NOT store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of this
or any other appliance.
• DO NOT overfi re. Overfi ring will void your
warranty.
• Comply with all minimum clearances to com-
bustibles as specifi ed. Failure to comply may
cause house fi re.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable
materials.
• Keep clothing, furniture, draperies and other fl ammable
materials away.
WARNING
Fire Risk.
For use with solid wood fuel only.
Other fuels may overfi re and generate
poisonous gases (i.e. carbon monoxide).
1

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Summary of Contents for Heat & Glo Exclaim-36

  • Page 1: Woodburning Fireplace

    Installation Manual Installation and Fireplace Setup INSTALLER: Leave this manual with party responsible for use and operation. OWNER: Retain this manual for future reference. NOTICE: DO NOT discard this manual! WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury, or death.
  • Page 2: Table Of Contents

    2. Raised Hearth Extension and Raised Fireplace 3 Framing and Clearances 3. Fireplace Opening and Hearth Extension Flush A. Fireplace Dimensions with the Floor B. Clearances C. Non-Combustible Sealant Material Minimum Clearances to Combustibles D. Sidewalls/Surrounds C. Construct the Chase E. Mantel and Wall Projections D. Unpack the Fireplace (Exclaim-36 only) 8 Fireplace Setup E. Unpack the Fireplace (Exclaim-42 only) F. Frame the Fireplace A. Gas Log/Lighter Provision G. Secure and Level the Fireplace B. Wood Burning Inserts H. Protective Metal Hearth Strips C. Install the Refractory (Exclaim-42 only) I. Outside Air Kit 9 Reference Materials 4 Chimney and Termination Requirements A. Chimney Components...
  • Page 3 Customer: Date Installed: Lot/Address Location of Fireplace: Installer: Model (circle one): EXCLAIM-36 Dealer/Distributor Phone # EXCLAIM-42 Serial #: WARNING! Risk of Fire or Explosion! Failure to install fireplace acording to these instructions can lead to a fire or explosion. Fireplace Install IF NO, WHY? Verified that the chase is insulated and sealed. (Pg. 11)
  • Page 4: Product Specific & Important Safety Information

    Product Specific & Important Safety Information B. Non-Combustible Materials A. Fireplace Certification This fireplace system has been tested and listed in accor- • Materials which will not ignite and burn, composed of any combination of the following: dance with UL 127 and ULC-S610 standards by Under- writers Laboratories Inc. for installation and operation in - Steel - Iron the United States and Canada. - Brick - Tile - Concrete - Slate This fireplace may be installed in sleeping rooms EX- - Glass - Plasters CEPT in manufactured homes. If installed with a gas log • Materials reported as passing ASTM E 136, Standard set, provisions for the National Fuel Gas Code must be Test Method for Behavior of Metals, in a Vertical Tube met.
  • Page 5: Getting Started

    Getting Started A. Typical Fireplace System Additional lateral support for chimney above roof (or enclosed Termination cap in chase) if needed Storm Collar Non-combustible roof flashing maintains minimum clearance Chimney penetrates roof around chimney preferably without affecting roof rafters Support straps on rafter support Offset &...
  • Page 6: Design And Installation Considerations

    • Illustrations/diagrams are not drawn to scale. - Where the fireplace is to be installed. • Actual installation/appearance may vary due to individual - The vent system configuration to be used. design preference. - Gas supply piping. • Hearth & Home Technologies reserves the right to alter its products. - Electrical wiring. - Framing and finishing details. NOTICE: - Whether optional accessories - devices such as a Exclaim-36 - A minimum 1 in. air clearance at the fan, wall switch or remote control - are desired. back and sides of the fireplace assembly must be 1. Selecting Fireplace Locations maintained. Exclaim-42 - A minimum 1 1/2 in. air clearance at This fireplace may be used as a room divider, installed the back and sides of the fireplace assembly must along a wall, across a corner or used in an exterior chase. be maintained See Figure 2.2. Chimney sections at any level require a 2 in. mini- Locating the fireplace in a basement should be avoided.
  • Page 7: Locating Fireplace & Chimney

    2. Locating Fireplace & Chimney Location of the fireplace and chimney will affect perfor- • Take into consideration the termination requirements in mance. Sections 4 and 5. • Install the outside air kit with the intake facing prevailing • Install within the warm airspace enclosed by the building winds during the heating season. envelope. This helps to produce more draft, especially • Ensure adequate outdoor air for all combustion during lighting and die-down of the fire. appliances and exhaust equipment. • Installing the fireplace in a basement is not • Ensure furnace and air conditioning return vents are not recommenbded. located in the immediate vicinity of the fireplace. • Penetrate the highest part of the roof. This minimizes • Avoid installing the fireplace near doors, walkways or the effects of wind loading.
  • Page 8: Tools And Supplies Needed

    C. Tools and Supplies Needed E. Fireplace System Requirements Before beginning the installation be sure the following The Heat & Glo fireplace system requirements consist of tools and building supplies are available: the following: Reciprocating saw Framing material • Fireplace - Refractory (included with fireplace) Pliers Non-combustible sealant - Firescreen (included with fireplace) Hammer Gloves - Hearth Extension Phillips screwdriver Framing square • Outside Air System - Air Inlet Hood (included with fireplace) Flat blade screwdriver Electric drill and bits - Flex (required, sold separately) Plumb line Safety glasses • Chimney System Level Tape measure - Chimney air kit (required in Canada, sold separately)
  • Page 9: Framing And Clearances

    Framing and Clearances A. Fireplace Dimensions Exclaim-36 28-5/8 in. (727 mm) 14-3/8 in. (365 mm) 9-1/2 in. 27-1/2 in. (241 mm) (699 mm) 44-1/2 in. (1130 mm) Outside Air 55-1/2 in. (1410 mm) (effective height) 59-1/4 in. 49-1/8 in. (1505 mm)
  • Page 10: Clearances

    -254 mm adapter are of standoffs not shown, but are required in Canada. Clearance to back & sides of appliance Exclaim-36 - 1 in. (25 mm) 48 in. Exclaim-42 - 1 1/2 in. (38 mm) 1219 mm (except at nailing flanges 0 in.
  • Page 11: Construct The Chase

    C. Construct the Chase Round Termination Cap A chase is a vertical boxlike structure built to enclose the fireplace and/or its vent system. Vertical chimneys that run on the outside of a building must be installed inside a Storm Collar chase. Metal Chase Top In cold climates, Hearth & Home Technologies recom- Ceiling Firestop mends that the chase be well insulated using batt type insulation between the joists. Construction of the chase may vary with the type of build- ing. These instructions are not substitutes for the require- ments of local building codes. Local building codes MUST be checked. Chases should be constructed in the manner of all outside False Ceiling walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope Attic in any manner. All outer walls need to be insulated. Insulation Tabs Shield Building codes require false ceiling and ceiling firestops/ Insulation in the Ceiling attic shields at each floor of the chase or every 10 ft (3048 outside walls Firestop...
  • Page 12: Unpack The Fireplace (Exclaim-36 Only)

    D. Unpack the Fireplace (Exclaim-36 only) • Exclaim-36 is shipped with refractory in place. • Remove packaging. • Remove shipping brackets as shown in Figure 3.11. Replace the screws removed from the fireplace. • Remove Exclaim-36 from pallet and set aside. • Skip to F. Frame the Fireplace. E. Unpack the Fireplace (Exclaim-42 only) Figure 3.8 Removing the Screen Rods We recommend two installers for hearth stone and refrac- • Remove hearth stone by removing three corrugated tory installation! shipping spacers (Figure 3.9). Lift hearth stone out of...
  • Page 13: Frame The Fireplace

    Exclaim-42 - 28 1/2 in. (724 mm) from the finished WARNING! Risk of Fire! Comply with all minimum clear- backwall to the outside of front wall framing. ances specified. Framing must extend straight up all the way to the ceiling. • Exclaim-36 - A minimum 1 in. (25 mm) air clearance DO NOT install header until the fireplace is in position. must be maintained at the back and sides of the fireplace assembly. CAUTION! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges • Exclaim-42 - A minimum 1 1/2 in. (38 mm) air clearance...
  • Page 14: Secure And Level The Fireplace

    G. Secure and Level the Fireplace This fireplace may be placed on either a combustible or noncombustible continuous flat surface. Shipping brack- ets can be used to anchor the fireplace. Slide the fireplace into position. Be sure to provide the minimum 1 in. air clearance (Exclaim-36) or 1 1/2 in. 1 in. (25 mm) air clearance (Exclaim-42) at the sides and back of the overlap fireplace. The fireplace should be positioned so the face of the fireplace will be flush with the face of the drywall on the Protective metal strips are placed 2 in. (51 mm) under the walls. front of the fireplace and must extend beyond the front and sides of fireplace opening by 2 in.
  • Page 15: Outside Air Kit

    I. Outside Air Kit CAUTION! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal An outside air kit must be used for combustion. Hearth & edges are sharp. Home Technologies recommends you utilize the shortest duct run to optimize the performance of the outside air kit. The outside air inlet hood should be positioned in a manner that will not allow snow, leaves, etc. to block the inlet. In some installations the air duct may need to be run vertically. In such an installation, a 3 ft (914 mm) height difference must be maintained from the top of the upper- most chimney section to the outside air inlet hood. Refer to Figures 3.15 and 3.16 when placing the outside air inlet hood. The outside air kit is installed on the left hand side of the 3 ft min. from fireplace. top of uppermost chimney section • Cut a 4 in. (102 mm) hole in outside wall to accommodate to air inlet.
  • Page 16: Chimney And Termination Requirements

    Chimney and Termination Requirements NOTICE: A maximum of two pairs of offsets and returns A. Chimney Requirements may be used. Vertical distances are measured from the base of the fireplace as shown in Figure 4.1. WARNING! Risk of Fire! You must maintain 2 in. (51 mm) air space clearance to insulation and other combustible Table 4.1 Chimney Requirements materials around the chimney system. Failure to do so may cause overheating and fire.
  • Page 17: Offsets/Returns

    B. Offsets/Returns • Use an offset/return to bypass overhead obstructions. • An offset and return can be used as a single entity or separated by chimney section(s). WARNING! Risk of Fire! DO NOT use offset/returns greater than 30°. Chimney draft will be restricted and could cause overheating and fire. Secure offsets with screws ( not to exceed 1/2” / 13 mm in length) Secure returns with strapping. Straight chimney sections may be secured with screws. Keep chimney sections from separating or twisting. • Measure the shift needed to avoid the overhead obstruction. Refer to dimension A in Figure 4.2. • Find the appropriate A dimension listed in Table 4.3. The B dimension coinciding with the A dimension measurement in Table 4.3 represents the required vertical clearance needed to complete the offset/return. • Read across the chart to find the number of chimney sections/model numbers needed between the offset and return. Example: Your “A” dimension from Figure 4.2 is 14-1/2 in. (368 mm). Using Table 4.3 the dimension closest to, but not less than 14-1/2 in. (368 mm) is 15-3/4 in. (400 mm) using a 30° offset/return.
  • Page 18: Termination Requirements

    C. Termination Requirements • Install a cap approved and listed for this fireplace system. • Locate cap where it will not become plugged by snow or other materials. • Locate cap away from trees or other structures. • The bottom of the termination cap must be at least 3 ft (.91 m) above the roof AND at least 2 ft (.61 m) above any portion of roof within 10 ft (3.05 m). • The distance required between caps is shown below. Slanted Roofs Chimney must extend 2 ft (.6 m) above any portion of the roof or Chimney must adjacent structures within extend 3 ft (.9 m) 10 ft (3 m) of the chimney above the roof Flat Roofs...
  • Page 19: Chimney Installation

    Chimney Installation A. Typical Chimney System NOTICE: Chimney performance may vary. • Trees, buildings, roof lines and wind conditions affect performance. • Chimney height may need adjustment if smoking or overdraft occurs. Termination Cap Chimney must extend beyond combustible roof structure Additional support for Maintain minimum tall chimneys height of chimney above roof Storm Collar Maintain minimum Install roof flashing clearances to according to minimum...
  • Page 20: Assemble Chimney Sections

    B. Assemble Chimney Sections C. Install Chimney Air Kit Use only those components described in this manual. • Required in Canada. • Follow instructionds included with accessory. Substitute or damaged chimney components could impair safe operation and cause overheating and fire. Attach either a straight chimney section or an offset to the top of the fireplace (depending on your installation requirement). Chimney sections are locked together by pushing downward until the top section meets the stop bead on the lower section. The inner flue is placed to the inside of the flue section below it. The outer casing is placed outside the outer cas- ing of the chimney section below it. See Figure 5.2. NOTICE: Chimney sections cannot be disassembled once locked together. Plan ahead! • Lock chimney sections and/or offsets/returns together by pushing downward until the top section meets the stop bead on the lower section. • Pull on the top section to make sure it is fully engaged and will not separate.
  • Page 21: Secure Offset/Return

    D. Secure Offset/Return ROOM ABOVE (non-insulated ceiling) When offsets and returns are joined to straight pipe sec- tions, they must be locked into position with the screws provided* (outer only), using the predrilled holes. To pre- vent gravity from pulling the chimney sections apart, the returns and the chimney stabilizers have hanger straps for securing these parts to joists or rafters. See Figure 5.3. Ceilng firestop * Use # 6 or # 8 sheet metal screw, or larger, no longer attached to bottom than 1/2 in. (13 mm). of framing 2 in. (51mm) clearance WARNING! Risk of Fire! • Secure offsets with screws (not to exceed 1/2 in./13 mm In length). ATTIC ABOVE (insulated ceiling) • Secure returns with strapping. Ceiling firestop • Straight chimney sections may be secured with screw attached to top of...
  • Page 22: Install Attic Insulation Shield

    F. Install Attic Insulation Shield ► WARNING! Risk of Fire! You MUST install an attic insu- lation shield when there is any possibility of insulation or other combustible material coming into contact with the Insert three chimney. screws • DO NOT pack insulation between the chimney and the attic insulation shield.
  • Page 23: Roof Penetration

    G. Roof Penetration • Refer to Figure 5.8. • Plumb from roof to center of chimney. • Drive a nail up through roof to mark center of pipe. • Measure to either side of nail and mark the 17 in. x 17 in. (432 mm x 432 mm) opening required. • Measure opening on the horizontal; actual length may be larger depending on roof pitch. • Cut out and frame opening. • Refer to Chapter 25 of the Uniform Building Code for roof framing details. Install Flashing • Assemble chimney so it passes through the framed opening. • Slip the flashing over the chimney. NOTICE: Roofing shingles must be below the flashing plate on the lower side of a sloped roof and over the flashing plate on the sides and top.
  • Page 24: Termination Cap Requirements

    I. Termination Cap Requirements Assemble Termination storm collar • Install a cap approved and listed for this fireplace system. around extended • Locate cap where it will not become plugged by snow termination cap or other materials. pipe once cap is • Locate cap away from trees or other structures. installed. Do NOT • The bottom of the termination cap must be at least 3 ft block air Caulk gaps between (.91 m) above the roof AND at least 2 ft (.61 m) above holes storm collar & pipe, Storm any portion of roof within 10 ft (3.05 m).
  • Page 25 Place waterproof sealer under each flange of the Remove 2 screws termination cap and on from front & back top of each screw to to lift the top off help prevent leaks. Termination Cap The last section of pipe must stop between 2 in. (51 mm) above top of chase and 7 in.
  • Page 26: Shrouds

    Shrouds 1. Open Top Shroud WARNING! Risk of Fire! Shrouds must be constructed as specified. Improper construction may overheat (TR11/TR11T caps require radiation shield) chase top. Shrouds may be field constructed where permitted by regional building codes. Min. Radiation Top Dim. Shield NOTICE: Some regional codes require an agency-Listed Min. Top Dim. shroud. Consult your local building officials. The shrouds must be constructed from minimum .018 14 1/2 in. (368 mm) maximum height in. (26 ga) thick aluminzed steel. Min. Opening Width Some shrouds require a radiation shield. Use where 3 in (76 mm)
  • Page 27: Mailbox Style Shroud

    2. Mailbox Style Shroud Radiation shield required Minimum Opening Height 3 in. (76 mm) Min. Opening Height Min. Height above bottom of termination TR11/11T TR11/11T TV Min, Base Dim Min. Base Dims. Radiation 34 x 34 28 x 30 Min. Shield Base Dim Min, Opening Width 864 x 864 711 x 762 Min.
  • Page 28: Finishing

    Finishing A. Finishing Material Refer to Section 1 for combustible/non-combustible mate- rials. Refer to Figure 7.1 for noncombustible zone. These surfaces may be covered with non-combustible WARNING! Risk of Fire! material. You must maintain clearances. Non-combustible • Use only non-combustible framing material below sealant. standoffs. • Sheetrock, wood or other combustibles must NOT be used as sheathing or facing in the noncombustible zone. • DO NOT cover metal fireplace front with combustible materials.
  • Page 29: Hearth Extension, Building And Finishing

    14 5/8 in. - 20 3/8 in. Marble • Choose finishing materials carefully. 12 in. (305 mm) 12 in. (305 mm) EXCLAIM-36 20 in. (508 mm) EXCLAIM-42 minimum Figure 7.3 Hearth Extension Dimensions Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13...
  • Page 30: Fireplace Installed Flush On The Floor And Hearth Extension Raised To Bottom Of Firebox Opening

    1. Fireplace Installed Flush on the Floor and Note: The bottom of the fireplace Hearth Extension Raised to Bottom of Firebox opening is 7-5/8 in. (194 mm) Opening above the bottom of the Non-combustible flooring a minimum of 20 in. (508 fireplace.
  • Page 31: Raised Hearth Extension And Raised Fireplace

    2. Raised Hearth Extension and Raised Fire- place Non-combustible flooring a minimum of 20 in. (508 mm) in front of and 12 in. (305 mm) to each side of the fuel opening is required. The hearth framing must be constructed of non-com- bustible materials (such as metal framing or equivalent material) and placed on HX3(s), HX4(s), or equivalent material. See Figure 7.8. When creating the platform, allow for the thickness of the non-combustible finishing materials. Seal gaps between the hearth extension and the front of the fireplace with a bead of non-combustible sealant or grout. Note: The bottom of the fireplace opening is 7-5/8 in.
  • Page 32: Fireplace Opening And Hearth Extension Flush With The Floor

    C. Non-Combustible Sealant Material 3. Fireplace Opening and Hearth Extension Flush with the Floor After completing the framing and applying the facing materials over the framing, a bead of non-combustible Non-combustible flooring a minimum of 30 in. (762 mm) sealant must be used to close off any gaps at the top in front of and 12 in. (305 mm) to each side of the fuel and sides between the fireplace and hearth. opening is required. The hearth framing must be constructed of non-com- bustible materials (such as metal framing or equivalent material) and placed on HX3(s), HX4(s), or equivalent material. When creating the platform, allow for the thickness of the non-combustible finishing materials.
  • Page 33: Sidewalls/Surrounds

    [502 mm] 24 in. 24 in. Model [610 mm] [610 mm] inches 44 1/2 Exclaim-36 1130 inches 50 1/2 Exclaim-42 1067 1283 Figure 7.11 Mantel Leg, Surround or Wall Projection (acceptable on both sides of opening) Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13...
  • Page 34: Mantel And Wall Projections

    E. Mantel and Wall Projections A combustible mantel may be positioned no lower than 48-1/8 in. (1222 mm) from the base of the fireplace. The combustible mantel may have a maximum depth of 12 in. (305mm). Combustible trim pieces that project no more than 3/4 in. (19 mm) from the face of the fireplace can be placed no closer than 6 in. (152 mm) from the top or side of the decorative front. Combustible trim must not cover: • the metal surfaces of the fireplace • where the non-combustible board is placed over the metal surfaces • the space between the metal face of the fireplace and framing members 7 ft (2134 mm) Combustible Wall Combustible minimum Decorative Facing base of fireplace to ceiling 2 x 4 stud wall 12 in./305 mm...
  • Page 35: Fireplace Setup

    Fireplace Setup A. Gas Log/Lighter Provision WARNING! Fire and/or Asphyxiation Risk! Use with Outer shell solid wood fuel or decorative gas appliance only. Gas fire of fireplace generates fumes. Firebox Maintain air clearance • DO NOT install unvented gas logs to combustibles. • Damper must be locked fully open when gas logs are installed Refractory Combustible A certified gas log lighter or decorative gas log set can be Seal with materials installed in this fireplace.
  • Page 36: Install The Refractory (Exclaim-42 Only)

    C. Install the Refractory (Exclaim-42 only) Note: To ensure proper installation, gas knockouts in the side refractory should be positioned towards back of fireplace. See We recommend two installers for hearth stone and refrac- Figure 8.5. tory installation! Note: Before installing refractories and hearth stone, be sure all back edges of each piece are smooth to ensure proper fit. Scrape away excess with a regular screwdriver. See Figure 8.2. KNOCKOUT Figure 8.5 Gas Knockout • Tilt top of side refractory towards center of firebox when placing it into fireplace. Push side refractory towards Figure 8.2 Scrape Away Rough Edges back corner of fireplace until it fits tightly against back • Set back refractory into place, making sure refractory is refractory.
  • Page 37: Reference Materials

    Reference Materials A. Chimney Components 14 in. 14 in. (356 mm) (356 mm) Catalog # Description 5-1/4 in. CAK5A CAK5A Chimney Air Kit (133 mm) 4 in. (102 mm) ID4/ID6 Insulated Duct/Outside Air 13 in. UD4/UD6 Uninsulated Duct/Outside Air (330 mm) SLA10 11-10 in. (279-254mm) Adapter SL1106 SL406 Chimney Section - 6 in. (152 mm) long CAK5A Chimney Air Kit SL1112 SL412...
  • Page 38 Inside Diameter SL1100 11 in. (279 mm) SL400 10 in. (254 mm) 21 in. Outside 17 in. (432 mm) Diameter (533 mm) 13 in. (330 mm) SL1130/SL430 Offset/Return Catalog # FS538 0-deg. 17 in. 432 mm FS540 30-deg. 26 in. 660 mm 15-1/4 in. (387 mm) Assembled Diameter: 17 in./432 mm...
  • Page 39 32-3/8 in. (822 mm) 34-3/8 in (873 mm) TR11T/TR442 - Round Telescoping Termination Cap DTS134/DTS146 DTO134/DTO146 23 in. Decorative Caps (584 mm) 19 in. (483 mm) DTO134 DTO146 15-5/8 in. 22.7 (397 mm) 1168 DTS134 21.18 ST1175/ST475 - Square Termination Cap DTS146 21.18 1168...
  • Page 40: Optional Components

    B. Optional Components 52 in. (1321 mm) 16 in. (406 mm) HX3 Hearth Extension 1/2 in. (13 mm) LDS33/LDS46 Decorative Shroud ID4 Insulated Duct 4 in. (102 mm) i.d. Catalog # 42 in. LDS33 (1067 mm) LDS46 1219 1829 UD4 Uninsulated Duct LDSCPM - Corner Post Kit (for custom sizes) 4 in.

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Exclaim-42

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