INDEX
INDEX
WARRANTY CERTIFICATE ..................................................................................................................................... 3
I - TROUBLE SHOOTING ......................................................................................................................................... 7
Safety regulations ............................................................................................................................................................... 8
Safety and environmental impact ...................................................................................................................................... 9
Approval data .....................................................................................................................................................................10
IV - TECHNICAL DATA .......................................................................................................................................... 11
V - CHARACTERISTICS ......................................................................................................................................... 12
VI - OVERALL DIMENSIONS ................................................................................................................................. 13
VII - SPECIAL TOOLS ............................................................................................................................................. 14
Manutenance .....................................................................................................................................................................15
Fuel ....................................................................................................................................................................................15
Recommended oil ..............................................................................................................................................................16
Acea sequences ................................................................................................................................................................16
IX - DISASSEMBLY OF THE ENGINE .................................................................................................................... 17
Extracting fuel injectors .....................................................................................................................................................17
Removing the flywheel.......................................................................................................................................................17
Extraction of crankshaft gear .............................................................................................................................................17
Extraction of the camshaft gear.........................................................................................................................................18
Extracting crankcase bushes ............................................................................................................................................18
X - CHECKS AND OVERHAUL ............................................................................................................................... 19
Cylinders heads .................................................................................................................................................................19
Valves - Guides - Seats .....................................................................................................................................................19
Valves and springs .............................................................................................................................................................21
Rocker arms .......................................................................................................................................................................21
Cylinders ............................................................................................................................................................................21
Connecting rods ................................................................................................................................................................ 22
Crankshaft ......................................................................................................................................................................... 23
Checking crankshaft dimensions ...................................................................................................................................... 23
Oil seal rings ..................................................................................................................................................................... 24
Camshaft ........................................................................................................................................................................... 24
Tappets and push rods ..................................................................................................................................................... 25
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KD 425-2 Workshop Manual_cod. ED0053029360_1° ed_ rev. 00