General Maintenance And Lubrication Chart - Yamaha TT-R125EW Owner's Service Manual

GENERAL MAINTENANCE AND LUBRICATION CHART

NOTE:
From 18 months or 4,200 mi (7,000 km) or 210 hours, repeat the maintenance intervals starting from 6 months
or 1,800 mi (3,000 km) or 90 hours.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and
technical skills.
For TT-Rs not equipped with an odometer or an hour meter, follow the month maintenance intervals.
For TT-Rs equipped with an odometer or an hour meter, follow the mi (km) or hours maintenance intervals.
Hovewer, keep in mind that if the TT-R isn´t used for a long period of time, the month maintenance intervals
should be followed.
Nº ITEM
1
Clutch
2 Spark arrester
*
3
*
Front brake
4
*
Rear brake
Brake hose
(TT-R125LW / TT-
5 *
R125LWE)
6 * Wheels
7 Tires
*
8 *
Wheel bearings
9
* Swingarm
10 Drive chain
Steering
11
*
bearings
Brake and clutch
12
lever pivot shafts
Brake pedal pivot
13
shafts
14
Sidestand pivot
Front fork
15
*
MAINTENANCE INTERVALS
CHECKS AND MAINTENANCE JOBS
Check operation
Adjust or replace cable.
Clean.
(TT-R125 / TT-R125E)
Check operation.
Adjust brake lever free play and replace brake shoes if necessary.
(TT-R125KW / TT-R215LWE)
Check operation, fluid level, and for fluid leakage.
Replace brake pads if necessary.
Replace brake fluid every 1 year. (TT-R125LW / TT-R125LWE)
Check operation.
Adjust brake pedal free play and replace brake shoes if necessary
Check for clack damage.
Replace
Check runout, spoke tightness and for damage.
Tighten spokes if necessary.
Check tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.
Check bearings for smooth operation.
Replace if necessary.
Check swingarm pivoting point for play.
Correct if necessary.
Lubricate with lithium soap based grease.
Check chain slack / alignment and condition.
Adjust and lubricate chain.
Check bearing assemblies for looseness.
Lubricate with litium soap based grease every 2,400 mi (4,000 km) or
120 hours or 12 months (whichever comes first).
Apply lithium soap based grease lightly.
Apply lithium soap based grease lightly.
Check operation.
Apply lithium soap based grease lightly.
Check operation and for oil leakage.
Replace if necessary.
Whichever
comer first
3 - 2
INSP
ADJ
ODOMETER READINGS
INITIAL
month 1 6
mi 600 1,800
(km) (1,000) (3,000)
hours 30 90
√ √
√ √
Every 1 year
√ √
√
Every 4 year
√ √
√
√
√ √
Every ride
√
√ √
√ √
√
√
12
3,000
(5,000)
150
√
√
√
√
√
√
√
√
√
√
√
√
√
√