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OPERATION AND PARTS MANUAL MODEL GDP5000H HIGH CYCLE GENERATOR Revision #2 (07/23/08) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
, 2006 Order via Internet (Dealers Only) Best Deal! If you have an MQ Account, to obtain a Order parts on-line using Multiquip’s SmartEquip website! Username and Password, E-mail us at: ■ View Parts Diagrams parts@multiquip.com. ■ Order Parts To obtain an MQ Account, contact your ■...
RULES FOR SAFE OPERATION ■ Provide adequate ventilation when operating the generator. CAUTION: DO NOT operate the generator in any enclosed or narrow Failure to follow instructions in this manual space. The generator's gasoline engine gives off DEADLY may lead to serious injury or even death! This carbon monoxide gas.
OPERATION AND SAFETY DECALS Machine Safety Decals The GDP-5000H portable generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below shows these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.
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GDP5000H — SPECIFICATIONS i f i o i t , e l a t l a t l - r i n i l n i l l t n . P . . P . . P . . P .
Battery (diode 2) Slow Down (diode 3) Generator The Multiquip Model GDP-5000H generator has been The AC voltage will pass through the excitation diode that designed as a portable dual purpose power source for 60 converts the voltage to DC power.
GDP-5000H — CONTROLS AND INDICATORS Figure 1. Controls and Indicators PAGE 10 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
GDP-5000H — INSTALLATION Outdoor Installation Indoor Installation Exhaust gases from gasoline engines are extremely Install the generator in a location where it will not be exposed to rain or sunshine. Make sure that the generator is on secure level poisonous. Whenever an engine is installed indoors the ground so that it cannot slide or shift around.
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GDP-5000H — PRE-SETUP General Inspection Prior to Operation Ground the Tool This generator has been thoroughly inspected prior to Ground the tool (load) in the same manner as the generator. shipment from the factory. However, be sure to check for Circuit Breaker damaged parts or components, or loose nuts and bolts, which To protect the generator from an overload, circuit breakers are...
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GDP-5000H — PRE-SETUP Fuel Lubrication Oil Close the fuel cock before filling the tank. Fill the fuel tank Fill the engine crankcase with lubricating oil through the filler with clean and fresh unleaded gasoline. Do not fill the tank hole, but do not overfill. Make sure the generator is level. beyond capacity.
240 volt receptacle. OFF and consult your authorized Multiquip service dealer. Figure 3. 120/240V Simplified Diagram (Sw Dn.) PAGE 14 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
GDP-5000H — LOAD APPLICATION Single Phase Load — 60 Hz CAUTION: Motors and motor-driven equipment draw Always be sure to check the nameplate on the generator much greater current for starting than and equipment to insure the wattage, amperage and during operation.
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GDP-5000H — LOAD APPLICATION CAUTION: CAUTION: WARNING: CAUTION: CAUTION: CAUTION: Before connecting this generator to any Always use a vibrator with short circuit building’s electrical system, a licensed protection. electrician must install an isolation Always use rubber boots and gloves (transfer) switch.
GDP-5000H — OPERATING INSTRUCTIONS Warm up Before Starting 1. When the engine starts, open the choke slowly. 1. Be sure to disconnect the electrical load and switch both main circuit breakers (60 and 180 Hz) to the “OFF” 2. Run the engine at low speed for 3 minutes without load position prior to starting the engine.
GDP-5000H — MAINTENANCE General Inspection Service Daily At least daily or prior to each use, the generating set should If engine is operating in very dusty and dry grass conditions. be cleaned and inspected for deficiencies. Check for loose, A clogged air cleaner will result in high fuel consumption, missing or damaged nuts, bolts or other fasteners.
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GDP-5000H — PREPARATION FOR LONG -TERM STORAGE Generator Storage For storage of the generating set for over 30 days, the following is required: Drain the fuel tank completely. Run the engine until the gasoline in the carburetor is completely consumed. Completely drain the oil from the crankcase and refill with fresh oil.
GDP-5000H — TROUBLESHOOTING (ENGINE) diagnosis based on the Engine Troubleshooting (Table 6) Practically all breakdowns can be prevented by proper information shown below and on the proceeding page. If the handling and maintenance inspections, but in the event of a problem cannot be remedied, please leave the unit just as it breakdown, please take a remedial action following the is and consult our company's business office or service...
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GDP-5000H — TROUBLESHOOTING (ENGINE) f l a i t c i l o i l o i c i f " i s s a " r i A a t - l i f r e t r i a a t - t l i f .
GDP-5000H — TROUBLESHOOTING (GENERATOR) diagnosis based on the Generator Troubleshooting (Table 7) Practically all generator breakdowns can be prevented by information shown below and on the preceding page. If the proper handling and maintenance inspections, but in the event problem cannot be remedied, please leave the unit just as it of a breakdown, please take a remedial action following the is and consult our company's business office or service plant.
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GDP-5000H — TROUBLESHOOTING (GENERATOR) e v i r o t t o r . r o e v i l o s . d i V " . " T e v i l o r c i v l o r c i v e v i l o s...
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NOTES GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 25...
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Multiquip. A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column. PAGE 26 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
GDP-5000H — SPARE PARTS LIST GDP-5000H 1 TO 3 UNITS WITH HONDA GX340K1 ENGINE 1 to 3 Units Qty. P/N ......Description 0601812597 ....RECEPTACLE 0601830737 ....SWITCH FULL POWER 0601830738 ....SWITCH OPERATION 06011830727 ....SWITCH IDLE CONTROL 0601807480 ....CIRCUIT BREAKER 0601802651 ....CIRCUIT BREAKER 0602125031 ....FUEL GAUGE 0810106004 ....CAP FUEL TANK 0810107103 ....FILTER FUEL...
GDP-5000H — ENGINE/GENERATOR ASSY. ENGINE\GENERATOR ASSY. PAGE 28 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
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GDP-5000H — ENGINE/GENERATOR ASSY. ENGINE\GENERATOR ASSY. PART NO PART NAME REMARKS GENERATOR ASSEMBLY SEE PAGE 29-30 CONTROL BOX ASSEMBLY SEE PAGE 31-32 GX340K1EDN2 ENGINE, HONDA SEE PAGE 40-73 7852310003 MUFFLER ASSEMBLY SEE PAGE 34-35 7855413204 PIPE FRAME ASSEMBLY SEE PAGE 36-37 NAME PLATE AND DECALS SEE PAGE 38 GDP-5000H A.C.
GDP-5000H — PIPE FRAME ASSY. PIPE FRAME ASSY. PART NO PART NAME QTY. REMARKS 7855410202 PIPE FRAME 7855413204 BRACKET 011106015 BOLT HEX HEAD ...... 3 .... REPLACES 0017106015 7855411203 BASE 3015419604 RUBBER SUSPENSION 020108060 NUT HEX ........4 .... REPLACES 0207008000 1665419004 RUBBER SUSPENSION ...
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GDP-5000H — NAMEPLATE AND DECALS. NAMEPLATE AND DECALS PAGE 38 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
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0800628504 DECAL: GROUND ..... 1 ...S-1123 7850630003 DECAL: GDP-5000H ....1 ...S-5059 NAMEPLATE ORDER FROM MULTIQUIP SERVICE DEPT. BY MODEL & SERIAL NUMBER 1980680004 DECAL: FUEL COCK ....1 ...S-3704 SEE PAGE 7 FOR DECAL ILLUSTRATIONS GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 39...
HONDA GX340K1 ENGINE — FAN COVER FAN COVER ASSY. PART NO PART NAME QTY. REMARKS 19610ZE3700ZB COVER COMP., FAN 19631ZE3W00 SHROUD 81329567020 GROMMET, DRAIN HOLE 90013883000 BOLT, FLANGE, 6X12 90654SA4003 CLIP GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 45...
HONDA GX340K1 ENGINE — AIR CLEANER AIR CLEANER ASSY. PART NO PART NAME QTY. REMARKS 15721ZB4000 TUBE BREATHER 17211899000 ELEMENT, AIR CLEANER 17212ZB4003 SEPARATOR, AIR CLEANER 17220ZB4003 CASE COMP., AIR CLEANER 17222ZC2000 STAY, AIR CLEANER 17231899000 COVER COMP., AIR CLEANER 17235899000 CLIP A, AIR CLEANER WIRE 17236899000...
HONDA GX340K1 ENGINE — ELECTRIC STARTER ASSY. ELECTRIC STARTER ASSY. PAGE 64 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
HONDA GX340K1 ENGINE — ELECTRIC STARTER ASSY. ELECTRIC STARTER ASSY. PART NO PART NAME QTY. REMARKS 31204ZA0003 CONTACTOR ASSY, 31206ZE3003 ARMATURE COMP 31207ZE3013 CLUTCH COMP, OVER RUNNING . 1 ..INCLUDES ITEMS W/ 31201ZE3013 MOTOR UNIT, STARTER ....1 ..INCLUDES ITEMS W/ 31211ZE2003 BRAKET, CENTER 31212ZE3003...
TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS Parts must be in new and resalable con- Multiquip reserves the right to quote and sell dition, in the original Multiquip package (if direct to Government agencies, and to Original Terms of payment for parts are net 30 days.
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NOTES GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 75...
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