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Maytag Performa DLW231 Series Service Manual

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  Summary of Contents for Maytag Performa DLW231 Series

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  • Page 3 MODELS COVERED IN THIS MANUAL DLW231* PAV1000AW* PAV2300* PAV2000AW* PAV3300* PAVT344* PAV5000* HAV2460* PAV5157* PAVT244* PAV5158* PAVT234* HAV2360* MAV2200* HAV2557* HAV2558* HAV3460* PAVT444* HAV4657* INTRODUCTION 16023083 © 1996 Maytag Corporation...
  • Page 4 16023083 INTRODUCTION © 1996 Maytag Corporation...
  • Page 5: Table Of Contents

    OUTER TUB ASSEMBLY ..................... 4-6 PUMP ASSEMBLY ....................... 4-7 SECTION 5. SUSPENSION SYSTEM (PAV1000AWW, PAV2000AWW) ... SUSPENSION SYSTEM (PAV2200, 3200, 4200) ............5-2 SUSPENSION HOUSING ..................... 5-3 TUB BRACES ....................... 5-3 SUSPENSION SPRINGS ....................5-3 16023083 CONTENTS © 1996 Maytag Corporation...
  • Page 6 Motor ........................7-8 WATER MIXING VALVE ....................7-8 WATER LEVEL SWITCH ....................7-9 SELECTOR SWITCHES ..................... 7-11 SAFETY SPIN SWITCH ..................... 7-11 SECTION 8. SCHEMATIC DIAGRAM ........... 8-1 SECTION 9. TROUBLESHOOTING ............9-1 16023083 © 1996 Maytag Corporation CONTENTS iv...
  • Page 7: Front Panel

    4. Please use caution when servicing the machine with the front panel removed because there is danger of injury due to contact with a potential "pinch point" between the turned up edge of the transmission cover and the tub support flange. 16023083 SAFETY NOTES © 1996 Maytag Corporation...
  • Page 8 16023083 SAFETY NOTES © 1996 Maytag Corporation...
  • Page 9: Specifications

    Cabinet - baked enamel Base and other finished parts - baked primer DRAIN HEIGHT 32 inch minimum 60 inch minimum MOTOR 3/4 H.P., reversible, 115 volt, 60 cycle A.C. TRANSMISSION Rack and pinion type, incorporating reduction gears 16023083 SPECIFICATIONS © 1996 Maytag Corporation...
  • Page 10 Mixing Valve Full Tub Cold Solenoid Spin-Slow Hot Solenoid Full Tub Drive Motor High Speed * These will vary with washer load and line voltage. Low Speed Start * These values can vary slightly. viii SPECIFICATIONS 16023083 © 1996 Maytag Corporation...
  • Page 11: Special Tools

    35-2968 Spanner Wrench - Basket Hub. These tools are privately manufactured for and stocked by Maytag Customer Service. NOTE: The tools listed below can be ordered from any authorized Maytag Customer Service parts distributor. Transmission Seal Tool, Part Number 14242...
  • Page 12 16023083 SPECIAL TOOLS © 1996 Maytag Corporation...
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  • Page 43: Section 6. Transmission And Related Components

    An "O" ring is installed on the shaft just above the center post to provide a center post seal when the agitator is installed. SECTION 6. TRANSMISSION AND RELATED COMPONENTS 16023083 © 2004 Maytag Services...
  • Page 44: Spin Basket

    The bottom of the tub sits on, and is attached to, the tub support. SECTION 6. TRANSMISSION AND RELATED COMPONENTS 16023083 © 2004 Maytag Services...
  • Page 45: Tub Seal

    The 21001868 Triple Lip Seal kit will include a sticker to be placed on the Outer Tub of the washer to identify the washer has been modified with a High Torque Transmission and Triple Lip Seal kit. SECTION 6. TRANSMISSION AND RELATED COMPONENTS 16023083 © 2004 Maytag Services...
  • Page 46: Spin Bearing

    NOTE: Do not use any agent other than alcohol to clean the mating surface. Do not use any lubricant other than Silicone Grease, part number 203959. SECTION 6. TRANSMISSION AND RELATED COMPONENTS 16023083 © 2004 Maytag Services...
  • Page 47: Drive Pulley And Cams

    A washer and retaining ring secure the pulley and cam on the drive shaft. A plastic dust cap snaps to the underside of the pulley to keep the cam surfaces clean. SECTION 6. TRANSMISSION AND RELATED COMPONENTS 16023083 © 2004 Maytag Services...
  • Page 48 Original Thrust Washer Design Spacer Brake Stator SECTION 6. TRANSMISSION AND RELATED COMPONENTS 16023083 © 2004 Maytag Services...
  • Page 49 9 reference marks, add a 35-2132 thrust washer 1. Manually rotate the drive pulley in a (.032) to the standard thrust washer slow counterclockwise direction until and recheck disengagement. SECTION 6. TRANSMISSION AND RELATED COMPONENTS 16023083 © 2004 Maytag Services...
  • Page 50: Disassembly

    • Remove "U" retainer from tool and 200 pounds. See the following in- remove tool from drive shaft. structions for disassembly. • Remove brake components. DISASSEMBLY: 1. Disconnect the unit from the power source. SECTION 6. TRANSMISSION AND RELATED COMPONENTS 16023083 © 2004 Maytag Services...
  • Page 51 Min Pulley Hub Reference Max Pulley Hub Reference Reference Cam Arrow SECTION 6. TRANSMISSION AND RELATED COMPONENTS 16023083 © 2004 Maytag Services...
  • Page 52 Rack Gear Carrier Transmission Cover Rack Gear Agitator Shaft Cluster Gear Output Pinion Crank Gear Transmission Housing Bearing Housing Drive Tube Input Shaft Lower Seal 6-10 SECTION 6. TRANSMISSION AND RELATED COMPONENTS 16023083 © 2004 Maytag Services...
  • Page 53: Transmission Housing Assembly

    Instead, a simple pipe and cap as- sembly can be made to slip over the drive shaft, with end clearance, and rest against the end of the drive tube. 6-11 SECTION 6. TRANSMISSION AND RELATED COMPONENTS 16023083 © 2004 Maytag Services...
  • Page 54 3. Remove the cams, drive pulley, and damaging the bearing shield which brake assembly. could cause premature failure. 4. Remove the three (3) screws which secure the suspension housing to the lower bearing assembly. 6-12 SECTION 6. TRANSMISSION AND RELATED COMPONENTS 16023083 © 2004 Maytag Services...
  • Page 55: Clutch Assembly

    25 inch pounds throughout the complete torque test procedures as outlined in the 360 degree rotation of the wrench. following paragraphs should be per- formed to determine the problem. 6-13 SECTION 6. TRANSMISSION AND RELATED COMPONENTS 16023083 © 2004 Maytag Services...
  • Page 56: Spin

    If the torque reading is now under 4 inch If the input torque exceeds 20 inch pounds, the brake is binding and should pounds, remove the clutch assembly be repaired. from the transmission. Secure the drive 6-14 SECTION 6. TRANSMISSION AND RELATED COMPONENTS 16023083 © 2004 Maytag Services...
  • Page 57: Tub Braces

    (See the illustration on page 6-14.) 6-15 SECTION 6. TRANSMISSION AND RELATED COMPONENTS 16023083 © 2004 Maytag Services...
  • Page 58 Large Tub Cover Lock Alignment Indentation Tub Support Left Front Tub Brace TUB TO TUB SUPPORT ALIGNMENT 6-16 SECTION 6. TRANSMISSION AND RELATED COMPONENTS 16023083 © 2004 Maytag Services...
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  • Page 76 61 62 63 65 66 SPIN SPIN FAST FILL SPIN AGIT SPIN SPIN FILL AGIT SPIN FILL AGIT SLOW FILL AGIT WASH-REGULAR SPIN SPIN RINSE RINSE EX-RINSE RINSE WASH-PERM. PRESS 16023083 SECTION 8. CIRCUIT REVIEW 16008333 © 1996 Maytag Corporation...
  • Page 77 WIRING INFORMATION DLW231 16023083 SECTION 8. CIRCUIT REVIEW 8-7 16008333 © 1996 Maytag Corporation...
  • Page 78 41 42 43 18 19 SPIN FILL AGIT NORM. SPD. FILL AGIT SLOW SPD. FILL AGIT SPIN WASH-REGULAR SPIN SPIN SPIN RINSE WASH-PERM. PRESS SPIN RINSE O F F RINSE WASH-GENTLE 16023083 SECTION 8. CIRCUIT REVIEW 8-8 16008333 © 1996 Maytag Corporation...
  • Page 79 WIRING INFORMATION PAV2300 16023083 SECTION 8. CIRCUIT REVIEW 8-9 16008333 © 1996 Maytag Corporation...
  • Page 80 M T R . CO N T. SOAK SPIN 26-17 16 12 SOAK SOAK MINUTES SPIN S P IN SPIN WASH RINSE WASH SPIN REGULAR CYCLE SHORT CYCLE SOAK CYCLE ADVANCE TO WASH 16023083 SECTION 8. CIRCUIT REVIEW 8-10 16008333 © 1996 Maytag Corporation...
  • Page 81 WIRING INFORMATION PAV3200 16023083 SECTION 8. CIRCUIT REVIEW 8-11 16008333 © 1996 Maytag Corporation...
  • Page 82 FILL AGIT AGIT SPIN FILL AGIT SPIN WASH-REGULAR SPIN RINSE EXTRA RINSE SPIN SOAK - ADVANCE TO WASH P A U S E SPIN WASH-PERM. PRESS RI N SE SPIN 16008333 SECTION 8. CIRCUIT REVIEW 8-12 © 1996 Maytag Corporation...
  • Page 83 WIRING INFORMATION PAV3300 16023083 SECTION 8. CIRCUIT REVIEW 8-13 16008333 © 1996 Maytag Corporation...
  • Page 84: Timer

    S P I N FILL AGIT SPIN FILL AGIT S P I N SOAK - ADVANCE TO WASH WASH-REGULAR SPIN RINSE EXTRA RINSE WASH-PERM. PRESS SPIN RINSE O F F PAUSE SPIN 16023083 SECTION 8. CIRCUIT REVIEW 8-14 16008333 © 1996 Maytag Corporation...
  • Page 85 W H -BR N LT-BLU YEL-BLK YEL-BLK LT-BLU WH-BRN 15 TM 15 TM W H -PU R LT-BLU LT-BLU WH-PUR FRONT TIMER PLATE HARNESS PLUG CONNECTOR END = NOT USED. 16023083 SECTION 8. CIRCUIT REVIEW 8-15 16008333 © 1996 Maytag Corporation...
  • Page 86 *120 SECONDS PER INTERVAL FILL AGIT AGIT SPIN FILL AGIT SPIN WASH-REGULAR SPIN RINSE SPIN EXTRA RINSE WASH-PERM. PRESS SPIN RIN S E SPIN SOAK - ADVANCE TO WASH PAUSE 16023083 SECTION 8. CIRCUIT REVIEW 8-16 16008333 © 1996 Maytag Corporation...
  • Page 87 WIRING INFORMATION PAV5157, PAV5158 16023083 SECTION 8. CIRCUIT REVIEW 8-17 16008333 © 1996 Maytag Corporation...
  • Page 88 WIRING INFORMATION PAVT344 16023083 SECTION 8. CIRCUIT REVIEW 8-18 16008333 © 1996 Maytag Corporation...
  • Page 89 WIRING INFORMATION PAVT344 16023083 SECTION 8. CIRCUIT REVIEW 8-19 16008333 © 1996 Maytag Corporation...
  • Page 90 WIRING INFORMATION HAV2460 16023083 SECTION 8. CIRCUIT REVIEW 8-20 16008333 © 1996 Maytag Corporation...
  • Page 91 WIRING INFORMATION HAV2460 16023083 SECTION 8. CIRCUIT REVIEW 8-21 16008333 © 1996 Maytag Corporation...
  • Page 92 WIRING INFORMATION PAVT244 16023083 SECTION 8. CIRCUIT REVIEW 8-22 16008333 © 1996 Maytag Corporation...
  • Page 93 WIRING INFORMATION PAVT244 16023083 SECTION 8. CIRCUIT REVIEW 8-23 16008333 © 1996 Maytag Corporation...
  • Page 94 WIRING INFORMATION PAVT234, HAV2360, MAV2200 16023083 SECTION 8. CIRCUIT REVIEW 8-24 16008333 © 1996 Maytag Corporation...
  • Page 95 WIRING INFORMATION PAVT234, HAV2360, MAV2200 16023083 SECTION 8. CIRCUIT REVIEW 8-25 16008333 © 1996 Maytag Corporation...
  • Page 96 WIRING INFORMATION HAV2557/2558 16023083 16008333 SECTION 8. CIRCUIT REVIEW 8-26 © 1996 Maytag Corporation...
  • Page 97 WIRING INFORMATION HAV2557/2558 16023083 SECTION 8. CIRCUIT REVIEW 8-27 16008333 © 1996 Maytag Corporation...
  • Page 98 WIRING INFORMATION HAV3460 16023083 SECTION 8. CIRCUIT REVIEW 8-28 16008333 © 1996 Maytag Corporation...
  • Page 99 WIRING INFORMATION HAV3460 SECTION 8. CIRCUIT REVIEW 8-29 16008333 © 1996 Maytag Corporation...
  • Page 100 WIRING INFORMATION PAVT444, HAV4657 16023083 16008333 SECTION 8. CIRCUIT REVIEW 8-30 © 1996 Maytag Corporation...
  • Page 101 WIRING INFORMATION PAVT444, HAV4657 16023083 16008333 SECTION 8. CIRCUIT REVIEW 8-31 © 1996 Maytag Corporation...
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  • Page 110: Section 9. Troubleshooting

    SECTION 9. TROUBLESHOOTING 9-8...
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  • Page 112 Analog Automatic Temperature Control (ATC) Table Water Temp ATC Selector Thermistor Hot Valve Cold Valve Selections Temp Output Output Warm Cold High Warm High Cold High Warm Cold High Warm High Cold High 16023083 SECTION 9. TROUBLESHOOTING 9-10 16008333 © 1996 Maytag Corporation...
  • Page 113 OVDC Switch Hot Selected Wash 10K- Thermistor Input GRAY 100K Room Temperature OHMS * Reference DC voltages to line 1. ** Temperature only occurs during cold or warm wash fills. 16023083 SECTION 9. TROUBLESHOOTING 9-11 16008333 © 1996 Maytag Corporation...
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