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Prior to installation, thoroughly familiarize yourself with this Installation Manual. Observe all safety warnings. During
It is your responsibility to install the product safely and to educate the customer on its safe use.
These installation instructions cover the outdoor
installation of single package gas electric heating and
cooling units. See the Specification Sheet or Technical
Manual applicable to your model* for information
regarding accessories.
IO-357A
3/10
INSTALLATION & OPERATING
INSTRUCTIONS for
A/GPG13 M SERIES W/R410A
SINGLE PACKAGE GAS-ELECTRIC
HEATING & COOLING UNIT
Affix this manual and Users Information Manual adjacent to the unit.
RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION.
ATTENTION INSTALLING PERSONNEL
installation or repair, caution is to be observed.
Goodman Manufacturing Company, L.P.
5151 San Felipe, Suite 500, Houston, TX 77056
www.goodmanmfg.com
2009 - 2010 Goodman Manufacturing Company, L.P.
©
C
This Forced Air Central Unit Design Complies With
Requirements Embodied in The American National
Standard / National Standard of Canada Shown Below.
ANSI Z21.47•CSA-2.3 Central Furnaces
*NOTE: Please contact your distributor or
our website for the applicable
Specification Sheet or Technical Manual
referred to in this manual.
®
US
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Table of Contents
Related Manuals for Goodman A/GPG13 M SERIES
Summary of Contents for Goodman A/GPG13 M SERIES
- Page 1 INSTALLATION & OPERATING A/GPG13 M SERIES W/R410A SINGLE PACKAGE GAS-ELECTRIC Affix this manual and Users Information Manual adjacent to the unit. RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION. ATTENTION INSTALLING PERSONNEL Prior to installation, thoroughly familiarize yourself with this Installation Manual. Observe all safety warnings. During It is your responsibility to install the product safely and to educate the customer on its safe use.
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Page 2: Table Of Contents
Replacement Parts ... 3 ... 3 RDERING ARTS Safety Instructions ... 3 MPORTANT OTE TO THE WNER REGARDING Unit location ... 4 : ... 4 NSTALLATIONS ROUND EVEL NSTALLATIONS : ... 5 OOFTOP NSTALLATIONS : ... 5 NSTALLATIONS General Information ... 5 ... -
Page 3: Replacement Parts
REPLACEMENT PARTS RDERING ARTS When reporting shortages or damages, or ordering repair parts, give the complete unit model and serial numbers as stamped on the unit’s nameplate. Replacement parts for this appliance are available through your contractor or local distributor. For the location of your nearest distributor, consult the white business pages, the yellow page section of the local telephone book or contact: SERVICE PARTS DEPARTMENT... -
Page 4: Unit Location
WARNING O PREVENT THE RISK OF PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH, DO NOT STORE COMBUSTIBLE MATERIALS OR USE GASOLINE OR OTHER FLAMMABLE LIQUIDS OR VAPORS IN THE VICINITY OF THIS APPLIANCE. CARBON MONOXIDE POISONING HAZARD Special Warning for Installation of Furnaces or Air Handling Units in Enclosed Areas such as Garages, Utility Rooms or Parking Areas Carbon monoxide producing devices (such as an automobile, space heater, gas water heater, etc.) should not be operated in enclosed areas... -
Page 5: Rooftop Installations Only
Outside Slab Installation OOFTOP NSTALLATIONS NOTE: To ensure proper condensate drainage, unit must be installed in a level position. • To avoid possible property damage or personal injury, the roof must have sufficient structural strength to carry the weight of the unit(s) and snow or water loads as required by local codes. -
Page 6: Transportation Damage
The heating and cooling capacities of the unit should be greater than or equal to the design heating and cooling loads of the area to be conditioned. The loads should be calculated by an approved method or in accordance with A.S.H.R.A.E. Guide or Manual J - Load Calculations published by the Air Conditioning Contractors of America. -
Page 7: Piping
IPING IMPORTANT NOTE: To avoid possible unsatisfactory operation or equipment damage due to under firing of equipment, do not un- dersize the natural/propane gas piping from the meter/tank to the unit. When sizing a trunk line, include all appliances on that line that could be operated simultaneously. -
Page 8: Propane Gas Installations
PROPANE GAS INSTALLATIONS WARNING O AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH DUE TO FIRE OR EXPLOSION CAUSED BY A PROPANE GAS LEAK, INSTALL A GAS DETECTING WARNING DEVICE. INCE RUST CAN REDUCE THE LEVEL OF ODORANT IN PROPANE GAS, A GAS DETECTING WARNING DEVICE IS THE ONLY RELIABLE WAY TO DETECT A PROPANE GAS LEAK. -
Page 9: Unit Voltage
Movement of air must not be obstructed by furniture, door, draperies, etc. The thermostat must not be mounted where it will be affected by drafts, hot or cold water pipes or air ducts in walls, radiant heat from fireplace, lamps, the sun, television, etc. -
Page 10: Circulating Air And Filters
From Unit Typical Thermostat and Unit 24 V Wiring Hookup CIRCULATING AIR AND FILTERS IRFLOW ONVERSION Units can easily be converted from horizontal to down- discharge airflow delivery. In down-discharge or high static installations, the installer should measure the total external static and review the blower performance charts before performing the installation. -
Page 11: Venting
VENTING NOTE: Venting is self-contained. Do not modify or block. NSTALLATION Install the exhaust flue hood and combustion air intake hood prior to operation of the unit. To install the flue hood cover, please refer to IO-653*, included in the flue hood assembly box located in the blower compartment. -
Page 12: As Upply Pressure Easurement
WARNING O AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH DUE TO FIRE OR EXPLOSION, A QUALIFIED SERVICER MUST INVESTIGATE THE REASON FOR THE ROLLOUT PROTECTION DEVICE TO OPEN BEFORE MANUALLY RESETTING THE ROLLOUT PROTECTION DEVICE. Rollout Protection Rollout Protection on Burner Bracket Secondary Limit Control The secondary limit control is located on the top of the blower scroll assembly. -
Page 13: Gas Manifold Pressure Measurement And Adjustment
The line pressure supplied to the gas valve must be within the range specified in the chart on the next page. The supply pressure can be measured at the gas valve inlet pressure tap or at a hose fitting installed in the gas piping drip leg. The supply pressure must be measured with the unit OFF. -
Page 14: Limit Check
6. Turn ON power and close thermostat “R” and “W” contacts to provide a call for heat. 7. Using a leak detection solution or soap suds, check for leaks at outlet pressure boss plug (Honeywell valve) or screw (White-Rodgers valve). Bubbles forming indicate a leak. -
Page 15: Cooling Startup
Adjust the thermostat setting below room temperature. 1. Main burners must go OFF. 2. Circulating Air Blower will continue to run for 120, 135 or 150 seconds, depending on the setting. Control Board (Top) NOTE: If necessary, adjust fan OFF delay settings to obtain satis- factory comfort level. -
Page 16: Abnormal Operation - Cooling
The diagnostic fault code is 1 flash for a lockout due to failed ignition attempts or flame dropouts. The integrated control will automatically reset after one hour, or it can be reset by removing the thermostat signal or disconnecting the electrical power supply for over five seconds. -
Page 17: Cabinet Finish Maintenance
ABINET INISH AINTENANCE Use a fine grade automotive wax on the cabinet finish to maintain the finish’s original high luster. This is especially important in installations with extended periods of direct sunlight. LEAN UTSIDE UALIFIED The coil with the outside air flowing over it should be inspected annually and cleaned as frequently as necessary to keep the finned areas free of lint, hair and debris. -
Page 18: Accessories And Functional Parts
5. Replace burners and manifold, inspect the burner assembly for proper seating of burners in retention slots. 6. Reconnect electrical power and gas supply. CAUTION ABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. IRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION. CAUTION LWAYS VERIFY PROPER OPERATION AFTER SERVICING. - Page 19 BLOWER PERFORMANCE DATA - SINGLE PHASE Unit Static WATTS AMPS 0.67 0.65 0.63 0.61 0.58 -------- -------- -------- -------- -------- -------- -------- -------- -------- Unit Static WATTS AMPS 0.67 0.65 0.63 0.61 0.58 -------- -------- -------- -------- -------- -------- -------- -------- -------- Unit...
- Page 20 BLOWER PERFORMANCE DATA - SINGLE PHASE Unit Static WATTS AMPS 1,029 1.51 1.46 1.40 1.38 1.29 1.23 1.16 1.00 Unit Static WATTS AMPS 1,029 1.51 1.46 1.40 1.38 1.29 1.23 1.16 1.00 Unit Static WATTS AMPS 1,029 1.51 1.46 1.40 1.38 1.29 1.23...
- Page 21 BLOWER PERFORMANCE DATA - SINGLE PHASE Unit T1 HEATING SPEED Static WATTS AMPS ------ -- -------- -------- 1.07 1.14 1.20 1.26 1.28 1.32 1.34 Unit T4 COOLING SPEED Static WATTS AMPS ------ -- -------- -------- 1,593 3.55 1,545 3.69 1,506 3.82 1,448 3.87...
- Page 22 BLOWER PERFORMANCE DATA - SINGLE PHASE Unit T1 HEATING SPEED Static WATTS AMPS 1,125 1.44 1,049 1.53 1,000 1.60 1.64 1.75 1.83 1.86 1.96 Unit T4 COOLING SPEED Static WATTS AMPS 1,942 4.83 1,883 4.87 1,859 4.96 1,827 4.97 1,749 4.99 1,706 5.10...
- Page 23 BLOWER PERFORMANCE DATA - HEATING SPEEDS THREE PHASE Unit Static WATTS AMPS 1100 1.57 1037 1.52 1.45 1.39 1.32 1.25 1.17 T1 HEATING SPEED Unit Static WATTS AMPS -------- -------- -------- 1.07 1.14 1.20 1.26 1.28 1.32 1.34 Unit LOW - T1 Static WATTS AMPS...
- Page 24 BLOWER PERFORMANCE DATA - COOLING SPEEDS THREE PHASE Unit HIGH (Cooling Speed) Static Watts 1,655 1,579 1,483 1,407 1,329 1,210 1,004 1,036 1,033 GPG1348***M43A* - Rise Range: 45° - 75° T4 COOLING SPEED Unit Static WATTS AMPS -------- -------- -------- 1,593 3.55 1,545...
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Page 25: Heating/Cooling Timing Chart
IGNITION CONTROL DIAGNOSTIC INDICATOR CHART Light Signal Refer to Abnormal Heating or Cooling Operation Sections of this Manual Internal Control Failure 1 Flash External Lockout 2 Flashes Pressure Switch Stuck Open 3 Flashes Pressure Switch Stuck Closed 4 Flashes Thermal Protection Device Open 5 Flashes Flame Detected with Gas Valve Closed 6 Flashes... -
Page 26: Appendix
APPENDIX UNIT DIMENSIONS FLUE EXHAUST HOOD FLUE EXHAUST HEAT EXCHANGE ACCESS PANEL POWER WIRE ENTRANCE CONTROL WIRE ENTRANCE EXHAUST FLUE HOOD BLOWER ACCESS PANEL... - Page 27 *PG13(24,30,36,42)1** WIRING DIAGRAM HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. COMP CH OPTIONAL CONNECTED AT L1, L2 NOTE 3 CAP2 NOTE 4 PU(L2)
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Page 28: Wiring Diagram
*PG13(24,30,36,42)1** WIRING DIAGRAM SUPPLY VOLTAGE 208-230/1/60 NOTE 3 CC T1 COMP CAP1 (HIGH) (LOW) TRANS NOTE 2 FUSE ECON Y/Y2 TO THC INSTALLER/SERVICEMAN THE STATUS LIGHT ON THE FURNACE CONTROL MAY BE USED AS A GUIDE TO TROUBLESHOOTING THIS APPLIANCE. STATUS LIGHT CODES ARE AS FOLLOWS: EQUIP. - Page 29 *PG13(48,60)1** WIRING DIAGRAM HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. COMP CH OPTIONAL CONNECTED AT L1, L2 NOTE 3 NOTE 4 NOTE 5 W.
- Page 30 SUPPLY VOLTAGE 208-230/1/60 NOTE 3 NOTE 2 NOTE 7 Y/Y2 TO THERMOSTAT INSTALLER/SERVICEMAN EQUIP. STATUS STATUS LIGHT NORMAL OPERATION NO POWER OR INTERNAL CONTROL FAULT IGNITION FAILURE 1 BLINK OPEN ROLLOUT SWITCH OPEN AUX. LIMIT SWITCH PRESSURE SWITCH 2 BLINKS OPEN 3 BLINKS WITHOUT INDUCER ON...
- Page 31 HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. T2 T1 COMP CH OPTIONAL CONNECTED AT L1, L2 NOTE 3 NOTE 4 3 SPEED MOTOR...
- Page 32 SUPPLY VOLTAGE 208-230/3/60 NOTE 3 (MED) NOTE 2 Y/Y2 INSTALLER/SERVICEMAN EQUIP. STATUS STATUS LIGHT NORMAL OPERATION NO POWER OR INTERNAL CONTROL FAULT IGNITION FAILURE 1 BLINK OPEN ROLLOUT SWITCH OPEN AUX. LIMIT SWITCH 2 BLINKS PRESSURE SWITCH OPEN 3 BLINKS WITHOUT INDUCER ON 4 BLINKS OPEN LIMIT SWITCH...
- Page 33 GPG13(48,60)3** WIRING DIAGRAM HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. COMP CH OPTIONAL CONNECTED AT L1, L2 NOTE 3 NOTE 4 NOTE 5 W.
- Page 34 SUPPLY VOLTAGE 208-230/3/60 NOTE 3 C T1 NOTE 7 Y/Y2 TO THERMOSTAT INSTALLER/SERVICEMAN EQUIP. STATUS STATUS LIGHT NORMAL OPERATION NO POWER OR INTERNAL CONTROL FAULT IGNITION FAILURE 1 BLINK OPEN ROLLOUT SWITCH OPEN AUX. LIMIT SWITCH 2 BLINKS PRESSURE SWITCH OPEN 3 BLINKS WITHOUT INDUCER ON...
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Page 35: Minimum Clearances
MINIMUM CLEARANCES 48" MIN 12" MIN 3" 12" MIN 36" MIN (FOR SERVICE) NOTE: Roof overhang should be no more than 36". UNIT 2 Ton 2 1/2 Ton 3 Ton 3 1/2 / 4 Ton 5 Ton Min. Filter Size (1)20 x 20 x 1 (1)20 x 25 x 1 (1)25 x 25 x1 (2)20 x 20 x 1 (2)20 x 25 x 1 RECOMMENDED FILTER SIZES... - Page 36 NOTE: SPECIFICATIONS AND PERFORMANCE DATA LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE All of our systems are designed and manufactured with the same high quality standards regardless of size or efficiency. We have designed these units to significantly reduce the most frequent causes of product failure. They are simple to service and forgiving to operate.