Table of Contents
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3000 running Watts/3500 startup Watts
portable generator
set up, operating, and servicing
distributed exclusively by Harbor Freight tools
visit our website at: http://www.harborfreight.com
read this material before using this product.
Failure to do so can result in serious injury.
save tHis Manual.
©
Copyright
2008 by Harbor Freight Tools
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Revised 09g
instructions
3491 Mission Oaks Blvd., Camarillo, CA 93011
®
. All rights reserved. No portion of this manual or any artwork
65414
using an engine indoors can Kill You in
Minutes.
engine exhaust contains carbon monoxide.
this is a poison you cannot see or smell.
never use inside
a home or garage,
even iF doors and
windows are open.
only use outside
and far away from
windows, doors, and
vents.
®
.
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Table of Contents
Troubleshooting
Related Manuals for Chicago Electric 65414
Summary of Contents for Chicago Electric 65414
- Page 1 3000 running Watts/3500 startup Watts portable generator 65414 set up, operating, and servicing instructions using an engine indoors can Kill You in Minutes. engine exhaust contains carbon monoxide. this is a poison you cannot see or smell. never use inside...
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Page 2: Table Of Contents
Hour period... 16 WarrantY ......31 everY 25 operation Hours tHereaFter: ... 16 everY 50 operation Hours: ........16 everY 100 operation Hours: ........16 everY 300 operation Hours: ........16 SKU 65414 For technical questions, please call 1-800-444-3353. Page 2... -
Page 3: Important Safety Information
Set up and use only on a flat, level, not avoided, could result in well-ventilated surface. minor or moderate injury. SKU 65414 For technical questions, please call 1-800-444-3353. Page 3... -
Page 4: Operating Precautions
Turn off Parts, especially exhaust system the equipment (and remove safety components, get very hot during use. keys, if available) before leaving the Stay clear of hot parts. work area. SKU 65414 For technical questions, please call 1-800-444-3353. Page 4... -
Page 5: Service Precautions
Many ac- identical replacement parts. This will cidents are caused by poorly main- ensure that the safety of the equip- tained equipment. ment is maintained. Do not attempt SKU 65414 For technical questions, please call 1-800-444-3353. Page 5... - Page 6 Do not fill fuel tank to the top. Leave a little room for the fuel to expand as needed. Refuel in a well-ventilated area only. save tHese instructions. SKU 65414 For technical questions, please call 1-800-444-3353. Page 6...
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Page 7: Extension Cords
5.1 – 7.0 7.1 – 12.0 12.1 – 16.0 16.1 – 20.0 table a * Based on limiting the line voltage drop to five volts at 150% of the rated amperes. SKU 65414 For technical questions, please call 1-800-444-3353. Page 7... -
Page 8: Basic Specifications
When unpacking, check to make sure spark arrestor installed. that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at the number rev 09a; 09f SKU 65414 For technical questions, please call 1-800-444-3353. Page 8... -
Page 9: Starting The Engine
(bottom edge of es. Do not smoke. the oil fill hole). To fill the Fuel Tank, first wipe off the Fuel Tank Cap and the surrounding area. rev 09a SKU 65414 For technical questions, please call 1-800-444-3353. Page 9... -
Page 10: Start Procedure
Grasp the starter handle, and pull slowly until resistance is felt. While holding the handle, allow the starter rope to rewind slowly. Then, pull the starter handle with a rapid, full arm SKU 65414 For technical questions, please call 1-800-444-3353. Page 10... -
Page 11: Equipment Operation
DC circuit will trip the DC circuit surge than they do during continuous protector (push button comes out). operation. When figuring total watt- If this happens, wait a few minutes age of all appliances connected to SKU 65414 For technical questions, please call 1-800-444-3353. Page 11... - Page 12 12 VDC outlet provides a power source for 12 volt DC items, such as automotive accessories. 12 VDC Breaker Switch provides circuit protection for 12 VDC acces- sories. rev 09f; 09g SKU 65414 For technical questions, please call 1-800-444-3353. Page 12...
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Page 13: Control Panel Chart
Power Indicator Light A Breaker Switch Motor Kill Switch DC Breaker Switch 120 V~ Duplex Receptacle 240 V~ Twist Lock Receptacle Ground Wire Connection 12 VDC Outlet rev 09f; 09g SKU 65414 For technical questions, please call 1-800-444-3353. Page 13... -
Page 14: Technical Specifications
BTDC 10° Fly Wheel Bolts 78 - 80 note: These manufacturer specification tables are provided for reference only. All en- gine repairs must be undertaken by a qualified service technician only. SKU 65414 For technical questions, please call 1-800-444-3353. Page 14... -
Page 15: Servicing
Oil is very hot during opera- tion and can cause burns. Wait for engine to cool before changing oil. SKU 65414 For technical questions, please call 1-800-444-3353. Page 15... -
Page 16: Spark Plug Maintenance
All maintenance procedures sched- securely. uled for 25, 50, and 100 operation hours should be performed at least yearly. every 300 operation Hours: Clean fuel tank and carburetor. SKU 65414 For technical questions, please call 1-800-444-3353. Page 16... -
Page 17: Storage
Disconnect battery cables (if equipped). Apply a thin coat of rust preventive oil to all uncoated metal parts. Cover and store in a dry, well-ventilat- ed area out of reach of children. SKU 65414 For technical questions, please call 1-800-444-3353. Page 17... -
Page 18: Engine Troubleshooting
Replace plug if needed. Incorrect Ignition Timing. Check timing and adjust. Damaged coil or ignition wires. Check for damaged wires, test output. Low Oil level. Check oil level, top off as needed. SKU 65414 For technical questions, please call 1-800-444-3353. Page 18... - Page 19 Wall. needed. Improper engine speed. Engine speed is self-regulating. Be sure choke if fully open. Reduce electrical load on generator. Worn Crankshaft Main Bearing. Check for wear. Replace as needed. SKU 65414 For technical questions, please call 1-800-444-3353. Page 19...
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Page 20: Equipment Troubleshooting
ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. REV 09g SKU 65414 For technical questions, please call 1-800-444-3353. Page 20... -
Page 21: Main Parts List
If product has no serial number, record month and year of purchase instead. note: Some parts are listed and shown in this list and in the following lists for illustra- tion purposes only, and are not available individually as replacement parts. SKU 65414 For technical questions, please call 1-800-444-3353. Page 21... -
Page 22: Diagram
REV 09g SKU 65414 For technical questions, please call 1-800-444-3353. Page 22... -
Page 23: Parts List And Diagram A
Regulating Shaft Bolt m8 x 33.5 note: Not all engine sub-assembly components shown on the following pages are available as separate replacement parts. They may be shown for informational purposes only. SKU 65414 For technical questions, please call 1-800-444-3353. Page 23... -
Page 24: Parts List And Diagram B
Stud AM 6 x 112 Intake Spring Seat Lead Wind Cover Valve Spring Bolt m 8 x 60 Oil Pipe Seal Stud AM 8 x 34 Clip Cylinder Head Assembly SKU 65414 For technical questions, please call 1-800-444-3353. Page 24... -
Page 25: Parts List And Diagram
# description Piston Ring Set Camshaft Assembly Piston Ring Circlip Flywheel Piston Flywheel Fan Piston Pin Starting Flange Connecting Rod Assembly Nut m 14 x 1.5 Crankshaft Assembly SKU 65414 For technical questions, please call 1-800-444-3353. Page 25... -
Page 26: Parts List And Diagram D - Recoil Starter And Ignition Coil Assembly
Bolt m 6 x 12 Bolt m 6 x 14 Bolt m 6 x 8 Bolt m 6 x 22 Recoil Starter Assembly Ignition Coil Assembly Complete Shroud Spark Plug F6TC SKU 65414 For technical questions, please call 1-800-444-3353. Page 26... -
Page 27: Parts List And Diagram E - Air Cleaner Assembly
- air cleaner assembly part # description Air Cleaner Assembly Nut m6 Air Duct SKU 65414 For technical questions, please call 1-800-444-3353. Page 27... -
Page 28: Parts List And Diagram F - Fuel Supply System
Regulator Assembly Fuel Pipe m 4.5 x 170 Back Spring Intake Gasket Regulating Spring Connecting Block Pulling Rod Carburetor Gasket Lock Bolt Carburetor Assembly Regulating Arm Air Cleaner Gasket Nut M6 SKU 65414 For technical questions, please call 1-800-444-3353. Page 28... -
Page 29: Parts List And Diagram G
# description part # description Starting Motor Assembly Bolt m6 x 35 Bolt m6 x 28 Clamp Cord Bolt m6 x 32 Bolt m6 x 12 Crankcase Flywheel Charge Coil SKU 65414 For technical questions, please call 1-800-444-3353. Page 29... -
Page 30: Wiring Diagram
Wiring diagram SKU 65414 For technical questions, please call 1-800-444-3353. Page 30... -
Page 31: Limited 1 Year / 90 Day Warranty
As the engine owner, you are responsible for the performance of the required maintenance listed in your Owner’s Manual. at our election or we may elect to refund HFT recommends that you retain all receipts covering main- SKU 65414 For technical questions, please call 1-800-444-3353. Page 31... - Page 32 Owner’s Manual Improper or inadequate maintenance of any warranted parts Repairs performed outside of the authorized warranty service dealers Alterations by changing, adding to or removing parts from the engine. SKU 65414 For technical questions, please call 1-800-444-3353. Page 32...