Table of Contents
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800 RATED WATTS/900 MAXIMUM WATTS
PoRTAblE GENERAToR
oPERATIoN AND SERvIcE INSTRUcTIoNS
visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAvE ThIS MANUAl.
©
Copyright
2008 by Harbor Freight Tools
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Revised Manual 10e
Model
66619
Using a generator indoors cAN KIll YoU IN
MINUTES.
Generator exhaust contains carbon monoxide. This
is a poison you cannot see or smell.
NEvER use inside a home
or garage, EvEN IF doors
and windows are open.
®
. All rights reserved. No portion of this manual or any artwork
DANGER
only use oUTSIDE
and far away from
windows, doors, and
vents.
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Table of Contents
Troubleshooting
Related Manuals for Chicago Electric 66619
Summary of Contents for Chicago Electric 66619
- Page 1 For technical questions or replacement parts, please call 1-800-444-3353. Revised Manual 10e Model 66619 Using a generator indoors cAN KIll YoU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.
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Page 2: Table Of Contents
AND cIRcUIT bREAKER: ... 12 cAlcUlATING PoWER DRAW: ... 12 Ac APPlIcATIoN: ... 12 GENERAToR ShUT oFF: ... 12 SPEcIFIcATIoNS ...14 SKU 66619 For technical questions, please call 1-800-444-3353. SERvIcING ...14 MAINTENANcE PRocEDURES ... 14 AIR FIlTER ElEMENT MAINTENANcE: ... 14 SPARK PlUG MAINTENANcE: ... -
Page 3: Important Safety Information
NoTIcE is used to address practices not related to personal injury. SKU 66619 For technical questions, please call 1-800-444-3353. cAUTIoN, without the safety alert symbol, is used to address practices not related to personal injury. -
Page 4: Operating Precautions
Do not leave the Generator unattended when it is running. Turn off the Engine before leaving the area. SKU 66619 For technical questions, please call 1-800-444-3353. Wear ANSI-approved safety goggles, hearing protection, and heavy duty work gloves during use. -
Page 5: Service Precautions
Use the correct equipment for the application. Do not modify the equipment and do not use the equipment for a purpose for which it is not intended. SKU 66619 For technical questions, please call 1-800-444-3353. SERvIcE PREcAUTIoNS before service, maintenance, or... - Page 6 Do not fill Fuel Tank to the top. Leave a little room for the fuel to expand as needed. • Refuel in a well-ventilated area only. SKU 66619 For technical questions, please call 1-800-444-3353. cAUTIoN: This generator is not intended to power sensitive electronic...
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Page 7: Ac Applications
“back feed” along the power lines and kill or injure utility workers working on the lines. SKU 66619 For technical questions, please call 1-800-444-3353. All connections and conduits from the Generator to the load must only... -
Page 8: Operation
Replace any wiring where the insulation is cracked, cut, abraded, or otherwise degraded. Replace terminals that are worn, discolored, or corroded. Keep terminals clean and tight. SKU 66619 For technical questions, please call 1-800-444-3353. bASIc SPEcIFIcATIoNS 50 Parts 89+ octane Required... -
Page 9: This Unit Can Power The Following Items
Note: For additional information regarding the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual. SKU 66619 For technical questions, please call 1-800-444-3353. START-UP WATTS checking and Filling The Fuel Tank:... -
Page 10: Start Procedure
Tank with the pre-mixed unleaded gasoline/2-cycle oil mixture. Then replace the Fuel Tank Cap (76). (See Figure c.) SKU 66619 For technical questions, please call 1-800-444-3353. Start Procedure: before starting the Engine: Inspect the Generator and Engine. -
Page 11: Break-In Period
Starter Handle with a rapid, full arm stroke. Once again while holding the Handle, allow the Rope to rewind slowly. Repeat as necessary, until the Engine starts. (See Figure G.) SKU 66619 For technical questions, please call 1-800-444-3353. “oN” PoWER SWITch... -
Page 12: Equipment Operation
Allow the Engine to run at no load until warm (approx. 3 minutes) after each start-up to allow the Engine to stabilize. SKU 66619 For technical questions, please call 1-800-444-3353. Plug the power cord of the 120 volt appliance/tool into the 120 volt AC Outlet on the Generator. - Page 13 FUEl SWITch (80) Turn the Fuel Switch (80) to its “oFF” position. (See Figure M.) Allow the Generator to completely cool before storing. SKU 66619 For technical questions, please call 1-800-444-3353. FIGURE l “oFF” REv 09c, 09g, 09k Page 13...
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Page 14: Specifications
If you have any doubts SKU 66619 For technical questions, please call 1-800-444-3353. about your ability to safely service the equipment or Engine, have a qualified technician service the equipment instead. -
Page 15: Spark Plug Maintenance
1/2-2/3 turn more. Non-gasket-style: Finger-tighten until the plug contacts the head, then about 1/16 turn more. SKU 66619 For technical questions, please call 1-800-444-3353. cleaning, Maintenance, and lubrication Schedule: Engine Note: This maintenance schedule is intended solely as a general guide. -
Page 16: Storage
If damaged, do not use until repaired by a qualified service technician. After Every Use: Allow the unit to completely cool. Then clean the exterior of the Generator with a clean cloth. SKU 66619 For technical questions, please call 1-800-444-3353. Page 16... -
Page 17: Troubleshooting - Engine
Engine valves or tappets misadjusted or stuck. Follow all safety precautions whenever diagnosing or servicing the equipment or engine. SKU 66619 For technical questions, please call 1-800-444-3353. Possible causes Probable Solutions FUEL RELATED: Mix 50 parts unleaded gasoline with 1 part 2-cycle oil. - Page 18 Intake valve stuck, choke stuck, incorrect timing, clogged carburetor, or overheated engine. Follow all safety precautions whenever diagnosing or servicing the equipment or engine. SKU 66619 For technical questions, please call 1-800-444-3353. Possible causes Probable Solutions Check wire connections. Re-gap or replace spark plug.
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Page 19: Troubleshooting - Generator Unit
Possible solutions shown below should only be carried out by a qualified technician. Problem Possible cause Possible Solutions Follow all safety precautions whenever diagnosing or servicing the equipment or engine. SKU 66619 For technical questions, please call 1-800-444-3353. Page 19... -
Page 20: Parts List
Flange Bolt (M6 x 12) Ignition Coil Assy. Clamp Spring Washer (#6) Cross Round Head Bolt (M6 x 16) Flywheel Flange Nut (M10 x 1.25) SKU 66619 For technical questions, please call 1-800-444-3353. PARTS lIST qty. Part Recoil Starter Assy. Intake Valve Gasket Intake Valve Assy. -
Page 21: Assembly Diagram
ASSEMblY DIAGRAM SKU 66619 For technical questions, please call 1-800-444-3353. Page 21... - Page 22 ASSEMblY DIAGRAM - coNTINUED SKU 66619 For technical questions, please call 1-800-444-3353. Page 22...
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Page 23: Wiring Diagram
WIRING DIAGRAM SKU 66619 For technical questions, please call 1-800-444-3353. Page 23... -
Page 24: Limited 1 Year / 90 Day Warranty
3491 Mission Oaks Blvd. PO Box 6009 • Camarillo, CA 93011 (800) 444-3353 SKU 66619 For technical questions, please call 1-800-444-3353. EMISSIoN coNTRol SYSTEM WARRANTY california and United States Emission control Defects... - Page 25 The owner is responsible for commissioning a qualified technician/mechanic to perform all required maintenance, as outlined in the Inspection, Cleaning, and Maintenance section in this manual. SKU 66619 For technical questions, please call 1-800-444-3353. Warranted Parts Fuel Metering System Carburetor and its internal parts.