Chicago Electric 67561 Set Up, Operating, And Servicing Instructions

Chicago Electric 67561 Set Up, Operating, And Servicing Instructions

3050 rated watts/3500 max. watts gasoline generator

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3050 RATED WATTs/3500 MAX. WATTs
GAsolinE GEnERAToR
sET up, opERATinG, AnD sERviCinG
visit our website at: http://www.harborfreight.com
Read this material before using this product.
failure to do so can result in serious injury.
sAvE This MAnuAl.
©
Copyright
2009 by Harbor Freight Tools
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
for technical questions or replacement parts, please call 1-800-444-3353.
CERTifiED in CAlifoRniA
Model
insTRuCTions
®
. All rights reserved. No portion of this manual or any artwork
67561
using an engine indoors CAn Kill You in
MinuTEs.
Engine exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
nEvER use inside
a home or garage,
EvEn if doors and
windows are open.
only use ouTsiDE
and far away from
windows, doors, and
vents.

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Summary of Contents for Chicago Electric 67561

  • Page 1 3050 RATED WATTs/3500 MAX. WATTs GAsolinE GEnERAToR CERTifiED in CAlifoRniA Model 67561 sET up, opERATinG, AnD sERviCinG insTRuCTions using an engine indoors CAn Kill You in MinuTEs. Engine exhaust contains carbon monoxide. This is a poison you cannot see or smell.
  • Page 2: Table Of Contents

    EMission ConTRol sYsTEM opERATion houR pERioD: . 16 WARRAnTY ......30 EvERY 25 opERATion houRs ThEREAfTER: ... 16 EvERY 50 opERATion houRs: ........16 EvERY 100 opERATion houRs: ........16 SKU 67561 for technical questions, please call 1-800-444-3353. Page 2...
  • Page 3: Important Safety Information

    Have multiple ABC class fire extinguishers nearby. Operation of this equipment may create sparks that can start fires around dry vegetation. SKU 67561 for technical questions, please call 1-800-444-3353. Page 3...
  • Page 4: Operating Precautions

    Loose clothes, jewelry or long hair can from windows, doors, and vents. be caught in moving parts. Keep children away from the equipment, especially while it is operating. SKU 67561 for technical questions, please call 1-800-444-3353. Page 4...
  • Page 5 *sensitive electronic equipment equipment. includes, but is not limited to, audio/ video equipment, some television Use the correct equipment for the sets, computers, and printers. application. Do not modify the SKU 67561 for technical questions, please call 1-800-444-3353. Page 5...
  • Page 6: Ac Applications

    ThEsE Keep all safety guards in place and in insTRuCTions. proper working order. Safety guards include muffler, air cleaner, mechanical guards, and heat shields, among other guards. SKU 67561 for technical questions, please call 1-800-444-3353. Page 6...
  • Page 7: Extension Cords

    5.1 – 7.0 7.1 – 12.0 12.1 – 16.0 16.1 – 20.0 TABlE A * Based on limiting the line voltage drop to five volts at 150% of the rated amperes. SKU 67561 for technical questions, please call 1-800-444-3353. Page 7...
  • Page 8: Basic Specifications

    They must product. be removed before use. see the photo above. SKU 67561 for technical questions, please call 1-800-444-3353. Page 8...
  • Page 9: Controls

    Breaker Switch (10 Amps) Plug for up 120V Duplex to 20A Receptacle for 15A or 20A plugs note: Be sure to use the proper plug for the amps needed. figure 1 SKU 67561 for technical questions, please call 1-800-444-3353. Page 9...
  • Page 10: Operating Instructions

    To avoid nuisance tripping of the run the engine with low or no engine Oil Sensor and damage to property, oil. Running the engine with no or check that the oil level is at the SKU 67561 for technical questions, please call 1-800-444-3353. Page 10...
  • Page 11: Checking And Filling Fuel

    Move the AC Circuit Breaker Switch Then replace the Fuel Tank Cap. to its ON or RUN position. start procedure Before starting the engine: inspect the equipment and engine. SKU 67561 for technical questions, please call 1-800-444-3353. Page 11...
  • Page 12: Break-In Period

    Only a certified electrician can the generator Engine Power Switch safely connect the generator immediately. Then disconnect the to your home’s wiring. appliance and examine it for signs of malfunction. SKU 67561 for technical questions, please call 1-800-444-3353. Page 12...
  • Page 13: Control Panel Features

    Engine Power Switch must be in ON position for engine to start and run. Move to OFF position to stop engine. Power Indicator Light, when lit, shows that the generator is producing electrical energy. SKU 67561 for technical questions, please call 1-800-444-3353. Page 13...
  • Page 14: Technical Specifications

    Do not use damaged Air filter Element Maintenance equipment. if abnormal noise, vibration, or excess smoking Wipe off the air cleaner cover. occurs, have the problem corrected before further use. SKU 67561 for technical questions, please call 1-800-444-3353. Page 14...
  • Page 15: Spark Plug Maintenance

    Do not pry against the electrode or the insulator, the spark plug can be damaged. Install the new spark plug or the cleaned spark plug into the engine. SKU 67561 for technical questions, please call 1-800-444-3353. Page 15...
  • Page 16: Cleaning, Maintenance, And Lubrication Schedule

    All maintenance procedures equipped). scheduled for 25, 50, and 100 Apply a thin coat of rust preventive oil operation hours should be performed to all uncoated metal parts. at least yearly. SKU 67561 for technical questions, please call 1-800-444-3353. Page 16...
  • Page 17 Change to fresh fuel if untreated gasoline has been sitting for a month, if treated gasoline has been sitting beyond the fuel stabilizer’s recommended time period, or if the engine does not start properly. SKU 67561 for technical questions, please call 1-800-444-3353. Page 17...
  • Page 18: Engine Troubleshooting

    0.031”. Replace plug if needed. Incorrect Ignition Timing. Check timing and adjust. Damaged coil or ignition wires. Check for damaged wires, test output. Low Oil level. Check oil level, top off as needed. SKU 67561 for technical questions, please call 1-800-444-3353. Page 18...
  • Page 19 Wall. needed. Improper engine speed. Engine speed is self-regulating. Be sure choke if fully open. Reduce electrical load on generator. Worn Crankshaft Main Bearing. Check for wear. Replace as needed. SKU 67561 for technical questions, please call 1-800-444-3353. Page 19...
  • Page 20: Equipment Troubleshooting

    ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. SKU 67561 for technical questions, please call 1-800-444-3353. Page 20...
  • Page 21: Main Parts List

    Flange nut M6 Flange Screw M8 Flange nut M8 Flange Screw M6x45 Flange Screw M8x25 Spring washer 6 Plate washer 6 Flange nut M6 Plate washer 8 Nut M6x12 Spring washer 8 SKU 67561 for technical questions, please call 1-800-444-3353. Page 21...
  • Page 22: Main Assembly Diagram

    Main Assembly Diagram SKU 67561 for technical questions, please call 1-800-444-3353. Page 22...
  • Page 23: Parts List And Diagram A

    Regulating Shaft Bolt m8 x 33.5 noTE: Not all engine sub-assembly components shown on the following pages are available as separate replacement parts. They may be shown for informational purposes only. SKU 67561 for technical questions, please call 1-800-444-3353. Page 23...
  • Page 24: Parts List And Diagram B

    Stud AM 6 x 112 Intake Spring Seat Lead Wind Cover Valve Spring Oil Pipe Seal Bolt m 8 x 60 Clip Stud AM 8 x 34 Cylinder Head Assembly SKU 67561 for technical questions, please call 1-800-444-3353. Page 24...
  • Page 25: Parts List And Diagram

    Description part # Description Piston Ring Set Camshaft Assembly Piston Ring Circlip Flywheel Piston Flywheel Fan Piston Pin Starting Flange Connecting Rod Assembly Nut m 14 x 1.5 Crankshaft Assembly SKU 67561 for technical questions, please call 1-800-444-3353. Page 25...
  • Page 26: Parts List And Diagramd - Recoil Starter And Ignition Coil Assembly

    Bolt m 6 x 12 Bolt m 6 x 14 Bolt m 6 x 8 Bolt m 6 x 22 Recoil Starter Assembly Ignition Coil Assembly Complete Shroud Spark Plug F6TC SKU 67561 for technical questions, please call 1-800-444-3353. Page 26...
  • Page 27: Parts List And Diagram E - Air Cleaner And Muffler Assembly

    Regulator Assembly Fuel Pipe m 4.5 x 170 Back Spring Intake Gasket Regulating Spring Connecting Block Pulling Rod Carburetor Gasket Lock Bolt Carburetor Assembly Regulating Spring Air Cleaner Gasket Nut M6 SKU 67561 for technical questions, please call 1-800-444-3353. Page 27...
  • Page 28: Parts List And Diagram G - Starter And Generator Assembly

    If product has no serial number, record month and year of purchase instead. note: Some parts are listed and shown for illustration purposes only, and are not avail- able individually as replacement parts. SKU 67561 for technical questions, please call 1-800-444-3353. Page 28...
  • Page 29: Wiring Diagram

    Wiring Diagram SKU 67561 for technical questions, please call 1-800-444-3353. Page 29...
  • Page 30: Limited 1 Year / 90 Day Warranty

    If our inspection verifies below. If any emission related part on your engine is defective, the part will be repaired or replaced by HFT. the defect, we will either repair or replace SKU 67561 for technical questions, please call 1-800-444-3353. Page 30...
  • Page 31 Owner’s Manual Improper or inadequate maintenance of any warranted parts Repairs performed outside of the authorized warranty service dealers Alterations by changing, adding to or removing parts from the engine. SKU 67561 for technical questions, please call 1-800-444-3353. Page 31...

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