Table of Contents
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2.5 hp 1,000 watt ohv
Set up, operating, and Servicing
Diagrams within this manual may not be drawn proportionally.
Due to continuing improvements, actual product may differ slightly from the product described herein.
distributed exclusively by harbor Freight tools
visit our website at: http://www.harborfreight.com
read this material before using this product.
Failure to do so can result in serious injury.
Save thiS ManuaL.
©
Copyright
2008 by Harbor Freight Tools
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions or replacement parts, please call 1-800-444-3353.
generator
Model
inStructionS
3491 Mission Oaks Blvd., Camarillo, CA 93011
97906
using an engine indoors can KiLL You in
MinuteS.
engine exhaust contains carbon monoxide.
this is a poison you cannot see or smell.
never use inside
a home or garage,
even iF doors and
windows are open.
®
. All rights reserved. No portion of this
only use outSide
and far away from
windows, doors, and
vents.
®
.
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Table of Contents
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Summary of Contents for Chicago Electric 97906
- Page 1 2.5 hp 1,000 watt ohv generator Model 97906 Set up, operating, and Servicing inStructionS using an engine indoors can KiLL You in MinuteS. engine exhaust contains carbon monoxide. this is a poison you cannot see or smell. never use inside...
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Page 2: Table Of Contents
Mounting hoLe pattern ..13 ShaFt Size/tYpe ...... 13 Servicing ........13 Maintenance procedureS ..14 engine oiL change ....14 air FiLter eLeMent Maintenance ....... 14 SparK pLug Maintenance .. 14 SKU 97906 For technical questions, please call 1-800-444-3353. Page 2... -
Page 3: Important Safety Information
Set up and use only on a flat, level, not avoided, could result in well-ventilated surface. minor or moderate injury. SKU 97906 For technical questions, please call 1-800-444-3353. Page 3... -
Page 4: Operating Precautions
Stay clear of hot parts. keys, if available) before leaving the Do not cover the engine or equipment work area. during operation. Wear ANSI-approved safety goggles and hearing protection during use. SKU 97906 For technical questions, please call 1-800-444-3353. Page 4... -
Page 5: Service Precautions
Use the correct equipment for the output must not be used to power any application. Do not modify the equip- other device or charge any other type ment and do not use the equipment SKU 97906 For technical questions, please call 1-800-444-3353. Page 5... -
Page 6: Set Up
Do not attempt to connect or discon- ‘back feed’ along the power lines and nect load connections while standing kill or injure utility workers working on in water or on wet ground. the lines. SKU 97906 For technical questions, please call 1-800-444-3353. Page 6... -
Page 7: Service
Keep all electrical equipment clean and dry. Replace any wiring where the insulation is damaged. Replace terminals that are worn or corroded. Keep terminals clean and tight. Save theSe inStructionS. SKU 97906 For technical questions, please call 1-800-444-3353. Page 7... -
Page 8: Basic Specifications
If refer to the Assembly Diagram near any parts are missing or broken, please the end of this manual. call Harbor Freight Tools at the number SKU 97906 For technical questions, please call 1-800-444-3353. Page 8... -
Page 9: Location
Electrical and other permits may be required for the installation of emer- gency power systems. Investigate local building and electrical codes before installing this unit. Installa- Spark Plug SKU 97906 For technical questions, please call 1-800-444-3353. Page 9... -
Page 10: Starting The Engine
Remove the dipstick and wipe it off mixture. with a clean rag. Then replace the Fuel Tank Cap. Reinsert the dipstick completely and remove it to check the oil level. The SKU 97906 For technical questions, please call 1-800-444-3353. Page 10... -
Page 11: Start Procedure
IMPORTANT: Allow the engine to run attached. Once the Generator is at no load until warm (1-5 minutes) running, connect the Power Cords of 110/120 volt AC tools and equip- SKU 97906 For technical questions, please call 1-800-444-3353. Page 11... -
Page 12: To Charge 12 V Lead-Acid Type Batteries
Follow all instructions, safety precau- tions, and charging procedures in- cluded with the battery. Start the Generator with no loads attached. Connect the clamps on the Battery Charging Cord (1a) to the SKU 97906 For technical questions, please call 1-800-444-3353. Page 12... -
Page 13: Technical Specifications
M8 size thread hole, 4/5” depth equipment to its “oFF” position, wait for the engine to cool, and disconnect the spark plug wire(s) before performing any inspection, maintenance, or cleaning procedures. SKU 97906 For technical questions, please call 1-800-444-3353. Page 13... -
Page 14: Maintenance Procedures
Refill the oil to the proper level follow- the spark plug. ing the instructions under the Starting the Engine section. Inspect the spark plug: If the electrode is oily, clean it using a clean, dry rag. SKU 97906 For technical questions, please call 1-800-444-3353. Page 14... -
Page 15: Fuel Filter Replacement (If Equipped)
Close fuel valve leading from gas eration of the engine and equipment. tank completely. SKU 97906 For technical questions, please call 1-800-444-3353. Page 15... -
Page 16: After Initial
(not included). After filling, run engine for about 5-10 minutes to cir- culate the treated gasoline through SKU 97906 For technical questions, please call 1-800-444-3353. Page 16... -
Page 17: Troubleshooting
Engine valves or tappets Adjust valve clearance. If that does misadjusted or stuck. not work, clean or replace valves/ tappets. Follow all safety precautions whenever diagnosing or servicing the equipment or engine. SKU 97906 For technical questions, please call 1-800-444-3353. Page 17... - Page 18 Intake valve stuck, choke stuck, Have qualified technician diagnose incorrect timing, clogged carburetor, and service engine. or overheated engine. Follow all safety precautions whenever diagnosing or servicing the equipment or engine. SKU 97906 For technical questions, please call 1-800-444-3353. Page 18...
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Page 19: Generator Parts List
If product has no serial number, record month and year of purchase instead. note: Some parts in both parts lists are listed and shown for illustration purposes only, and are not available individually as replacement parts. REV 09b SKU 97906 For technical questions, please call 1-800-444-3353. Page 19... -
Page 20: Assembly Diagram
REV 09b SKU 97906 For technical questions, please call 1-800-444-3353. Page 20... -
Page 21: Engine Parts List
Connecting Rod Assembly Connecting Rod Assembly Connecting Rod Assembly Cylinder Head Gasket Oil Seal Flange Bolt M8x25 Dipstick Crankcase Cover Ball Bearing 6303 8x14 Dowel Pin Case Cover Packing Camshaft SKU 97906 For technical questions, please call 1-800-444-3353. Page 21... -
Page 22: Engine Diagram
SKU 97906 For technical questions, please call 1-800-444-3353. Page 22... -
Page 23: Motor Face Hole Layout Diagram
If any emission related part on your engine is defective, the part will be repaired or replaced by HFT. we will either repair or replace the product at our election or we may elect to refund SKU 97906 For technical questions, please call 1-800-444-3353. Page 23... -
Page 24: Warranty
Owner’s Manual Improper or inadequate maintenance of any warranted parts Repairs performed outside of the authorized warranty service dealers Alterations by changing, adding to or removing parts from the engine. SKU 97906 For technical questions, please call 1-800-444-3353. Page 24...