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3500 watt gasoline
set up and operating instructions
Diagrams within this manual may not be drawn proportionally.
Due to continuing improvements, actual product may differ slightly from the product described herein.
distributed exclusively by Harbor Freight tools
Visit our website at: http://www.harborfreight.com
read this material before using this product.
Failure to do so can result in serious injury.
saVe tHis Manual.
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©
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions or replacement parts, please call 1-800-444-3353.
SKU 96898
For technical questions, please call 1-800-444-3353.
generator
Model
349 Mission Oaks Blvd., Camarillo, CA 930
2007 by Harbor Freight Tools
96898
. All rights reserved. No portion of this
®
.
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Summary of Contents for Chicago Electric 96898
- Page 1 Harbor Freight Tools. For technical questions or replacement parts, please call 1-800-444-3353. SKU 96898 For technical questions, please call 1-800-444-3353. Page ...
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Page 2: Table Of Contents
Maintenance, and cleaning ..17 troublesHooting ............. 19 parts list ..............20 asseMblY diagraM ............ 22 liMited 1 Year / 90 daY warrantY ......24 eMission control sYsteM warrantY ....24 SKU 96898 For technical questions, please call 1-800-444-3353. Page 2... -
Page 3: Important Safety Information
Notice Notice related to personal injury. caution, without the safety alert symbol, caution caution is used to address practices not related to personal injury. SKU 96898 For technical questions, please call 1-800-444-3353. Page 3... -
Page 4: Product Specifications
Keep bystanders, children, and visitors away while operating a power tool. Dis- tractions can cause you to lose control. Provide barriers or shields as needed. SKU 96898 For technical questions, please call 1-800-444-3353. Page 4... -
Page 5: Personal Safety
Maintain tools with care. Properly maintained tools are less likely to malfunction and are easier to control. Do not use a damaged tool. Tag damaged tools “Do not use” until repaired. SKU 96898 For technical questions, please call 1-800-444-3353. Page 5... -
Page 6: Service
Gasoline fuel and fumes are flammable, and potentially explosive. Use proper fuel storage and handling procedures. Always have multiple ABC class fire extin- guishers nearby. Keep the Generator, Engine, and the surrounding area clean at all times. SKU 96898 For technical questions, please call 1-800-444-3353. Page 6... -
Page 7: Mechanical Precautions
Whenever possible, use a carbon monoxide detector (not included) to detect excessive carbon monoxide fumes in the work area and in the surrounding area. SKU 96898 For technical questions, please call 1-800-444-3353. Page 7... -
Page 8: Noise Precautions
“live” terminal. (see 3-prong plug and outlet.) The tool must be plugged into an appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet SKU 96898 For technical questions, please call 1-800-444-3353. Page 8... -
Page 9: Extension Cords
(see table a.) If you are using an extension cord outdoors, make sure it is marked with the suf- fix “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use. SKU 96898 For technical questions, please call 1-800-444-3353. Page 9... - Page 10 If an extension cord (not included) is used, make sure to use only UL listed cords having the correct gauge and length. Do not attempt to connect or disconnect load connections while standing in wa- ter, or on wet or soggy ground. SKU 96898 For technical questions, please call 1-800-444-3353. Page 0...
- Page 11 It must be understood by the operator that common sense and caution are factors which cannot be built into this prod- uct, but must be supplied by the operator. SKU 96898 For technical questions, please call 1-800-444-3353. Page ...
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Page 12: Product Features
Oil Dipstick: Location for checking and filling engine oil. Ignition Switch: Used to enable starting and stopping of Engine. Recoil Starter: Pull cord for starting Engine. Fuel Filter: Traps dirt and water from fuel before it enters Engine. SKU 96898 For technical questions, please call 1-800-444-3353. Page 2... -
Page 13: Installation Instructions
Place the Generator as close as possible to the electrical tools and equipment being powered to reduce the length of extension cords. grounding the generator: note: It is recommended that only a licensed electrician perform this procedure. SKU 96898 For technical questions, please call 1-800-444-3353. Page 3... -
Page 14: Pre-Start Instructions
Make sure to screw the Oil Dipstick firmly back into the Dipstick Hole. (see Figure d.) to Fill the Fuel tank: Prior to first use of the Generator, the Fuel Tank MUST be filled with high octane unleaded gasoline (approximately 3.96 gallons). SKU 96898 For technical questions, please call 1-800-444-3353. Page 4... -
Page 15: Operating Instructions
Engine and Generator can stabilize. to connect electrical loads: Start the Engine, and allow the Engine and Generator to run and warm up for five minutes after starting with no electrical load. SKU 96898 For technical questions, please call 1-800-444-3353. Page 5... - Page 16 20 VAC Outlets. Connect a 240 volt appliance, tool, or equipment into the 240 VAC Outlet. Or connect a 2 volt appliance, tool, or equipment into the 2 VDC Charging Terminal. SKU 96898 For technical questions, please call 1-800-444-3353. Page 6...
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Page 17: Inspection, Maintenance, And Cleaning
The Generator should not be operated or stored in locations with excessive moisture, dust, flammable or corrosive vapors. Do not use liquids to clean the Generator. Liquid may enter the cooling slots and damage the internal mechanisms of the Generator. SKU 96898 For technical questions, please call 1-800-444-3353. Page 7... - Page 18 TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISKS AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTAL- LATION OF REPLACEMENT PARTS THERETO. SKU 96898 For technical questions, please call 1-800-444-3353. Page 8...
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Page 19: Troubleshooting
SKU 96898 For technical questions, please call 1-800-444-3353. Page 9... -
Page 20: Parts List
Cylinder Head Assembly M4×.5 Nut M8×34 Bolt Diode Spark Plug Screw M6×2 note: Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts. SKU 96898 For technical questions, please call 1-800-444-3353. Page 20... - Page 21 Pipe clamp Φ12.5 Fuel Filler Cap Comp. Stator Cover Stator Assy Generator Stay Brush Assy Voltage Regulator Bolt M5×4 Generator End Cover Bolt M5×2 Flange Bolt M6×25 Bolt M8×80 Plain Washer SKU 96898 For technical questions, please call 1-800-444-3353. Page 2...
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Page 22: Assembly Diagram
SKU 96898 For technical questions, please call 1-800-444-3353. Page 22... - Page 23 SKU 96898 For technical questions, please call 1-800-444-3353. Page 23...
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Page 24: Limited 1 Year / 90 Day Warranty
- You are responsible for shipping your engine to a HFT warranty station as soon as a problem exists. Contact the HFT Customer Service department at the number below to make shipping arrangements. The warranty repairs should be completed in a reason- able amount of time, not to exceed 30 days. SKU 96898 For technical questions, please call 1-800-444-3353. Page 24... -
Page 25: Service And Maintenance
(if so equipped) Exhaust pipe stud. Muffler. iii) Catalytic converter (if so equipped). Miscellaneous items used in above systems Vacuum, temperature and time sensitive valves and switches. Hoses, belts, connectors, and assemblies. SKU 96898 For technical questions, please call 1-800-444-3353. Page 25...
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