YOKOGAWA UP150 User Manual
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YOKOGAWA UP150 User Manual

YOKOGAWA UP150 User Manual

Program temperature controller
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User's
Manual
Model UP150
Program
Temperature Controller
IM 05C01F12-41E
IM 05C01F12-41E
2001.2 1st Edition

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  • Page 1 User’s Model UP150 Manual Program Temperature Controller IM 05C01F12-41E IM 05C01F12-41E 2001.2 1st Edition...
  • Page 2 Therefore, both manuals have the same contents, except for some minor differences in the cross- referenced page numbers. Revision Record Manual No. : IM 05C01F12-41E(1st Edition) Title : Model UP150 Program Temperature Controller Revised Item Edition Date First Newly published...

  • Page 3: Table Of Contents

    Before using the product, check that its model & suffix codes are as you ordered. Model and Suffix Codes Model Suffix code Description UP150 Program Temperature Controller –R Relay output (time-proportional PID or on/off control) –V Voltage pulse output (time-proportional PID) Control output for standard type –A...

  • Page 4: Notice

    NOTICE The following safety symbol is used both on the product and in this user’s manual. This symbol stands for “Handle with Care.” When displayed on the product, the operator should refer to the corresponding explanation given in the user’s manual in order to avoid injury or death of personnel and/or damage to the product.

  • Page 5: What Is On The Front Panel

    WHAT IS ON THE FRONT PANEL? Monitoring Parts Name Function PV display (red) Indicates PV (measured value) and character information such as parameter codes and error codes. Indicates PV and “AT” alternately during Auto-tuning. SP display (green) Indicates SP (target setpoint), segment no., remaining segment time and parameter setpoints on SP display. SEG lamp (green) Lit when the value of segment no.

  • Page 6: Installing The Controller

    1. Affix the bracket over the back and then secure the bracket end of the controller. into position. UP150 Bracket [ How to remove the bracket ] To remove the bracket, push down the center of the upper and lower parts of the controller softly.

  • Page 7: Panel Cutout Dimensions And External Dimensions

    PANEL CUTOUT DIMENSIONS AND EXTERNAL DIMENSIONS Splash-proof construction is not available when the side-by-side close mounting method shown in the following figures, is chosen for any of the controller. 1. General Mounting 2. Side-by-side Close Mounting (Splash-proof construction is unavailable) Unit: mm min.

  • Page 8: Wiring

    5) When there is the possibility of being struck by external lightening surge, use the arrester to protect the insturment. Always fix a terminal cover bracket to the UP150 program temperature controller before wiring if an optional anti-electric-shock terminal cover (part number: L4000FB) is used.
  • Page 9 Cable Specifications and Recommended Products Power supply and relay contact output 600V vinyl insulated wire/cable, JIS C3307, 0.9 to 2.0mm Thermocouple input Shielded compensating lead wire, JIS C1610 RTD input Shielded wire (3-wire), UL2482 (Hitachi cable) Other signals Shielded wire Recommended Terminals Use M3.5 screw-compatible crimp-on terminals with an insulating sleeve, as shown below.
  • Page 10 Cancel HOLD program when DI=OFF. Starts program (RUN) when DI=ON. Resets program (RESET) when DI=OFF. – – (model UP150-AN) (model UP150-VN) (model UP150-RN) When “/EX” is specified. Specify one for the output signal type. Can be used when DIS parameter is ON.

  • Page 11: Hardware Specifications

    HARDWARE SPECIFICATIONS Measured Value (PV) Input Retransmission Output Construction, Mounting, and Wiring • • • Output signal: Measured value in 4-20mA DC, Input: 1 point Construction: Dust-proof and splash-proof front • Input type: Universal; can be selected by software can be scaled. panel (compliant with IP65 [Model UD310] and •...

  • Page 12: Key Operations

    3 seconds transfers back to the operating display 1 . (6) In the program parameter settting display, pressing the key for at least 3 seconds transfers back to the operating display 1 . UP150 Measured Input Ranges Input type Range Range code...
  • Page 13 When On/off control mode is required, press the key to second to reset the program operation, and confirm that the change control mode to On/off. UP150 shows the operating display , or . Confirm that “RUN” lamp is not lit. The period flashes.
  • Page 14 Power ON At first When input range code has been already set, the operating display 1 shown below appears. is displayed Operating Display Measured input Measured input Measured input value(PV) value(PV) value(PV) SEG lamp is lit SEG lamp is lit Remaining NOTE segment time...
  • Page 15 To Operating Display Note: If no key is pressed for a period of two minutes or more while in the operating, setup or program parameter setting display, the controller automatically returns to operating display 1 . Note Press the key for at least 3 seconds.
  • Page 16 Parameter Lists Parameters changed rather frequently during operation. When creating a program, set the prameter PRG=1 to display the Numbers in ( ) are the parmeter setpoints that apply when the (1) Operating Parameters program parameter setting display. communication function is used. Ex. OFF(0), ON(1) Code Name Setting range and unit...
  • Page 17 Numbers in ( ) are the parmeter setpoints that apply when the (2) Setup Parameters Parameter rarely changed in normal use after once having been set. communication function is used. Ex. OFF(0), ON(1) Code Name Setting range and unit Default User setting 1 to 23, 31 to 48 (See measured input range code list.) (See page3) OFF(0) or...
  • Page 18 Numbers in ( ) are the parmeter setpoints that apply when the (3) Program Parameters Parameters for creating a program. communication function is used. Ex. OFF(0), ON(1) Code Name Setting range and unit Default User setting Min. value of 0 to 100% of measured input range (scale) span Starting target measured input range Unit: C/ F...

  • Page 19: Description Of Parameters

    OFF must be set at DIS. of the first-order lag type, and FL sets the time Note: UP150 can be switched into “RESET” constant. If a larger time constant is set, the filter mode by key operation even if DIS=ON.

  • Page 20: Programming

    PROGRAMMING To operate the controller using a program, first create the program. The UP150 have one program pattern. Program operation is based on a program pattern consisting of up to 16 segments as shown in the figure below. To create a program pattern, set the target setpoint to be reached and segment time for each segment. Tow PV events and/or two time events can be set for a program.
  • Page 21 Program Pattern Setting Table Device name Program name Model name Serial No. (Note) 100% Maximum value of measured input range (scale) Measured Input Range (Scale) (Note) Minimum value of measured input range (scale) (Note) Displayed only for DC voltage input. Starting target setpoint value (SSP) Start code (STC) Junction code (JC)
  • Page 22 Scale (RH), Minimum Value of Measured Input Scale (RL), and Control Mode (CTL) parameters. Step 1: Press the key for at least 1 second to reset the program operation, and confirm that the UP150 shows the operating display , or . Confirm that “RUN”...
  • Page 23 Start Program Operation “Creating the program” must be finished before starting program operation. Step 1: Confirm that the controller shows the operating display , or . Step 2: Press the key for at least 1 second. “RUN” lamp is lit, and starts the program operation.
  • Page 24 Programming Before you begin programming, determine whether your programs are created using the time unit of “hour and minute” or “minute and second.” The controller is factory-set to the “hour and minute” time unit. To create programs using the “minute and second” time unit, change the setpoint of the TMU (Time Unit of Program) setup parameter to “1”.

  • Page 25: Controller Settings

    Conditions for Starting Program 1.Letting the controller run from a starting target setpoint A starting target setpoint refers to a setpoint from which program operation begins. The controller operates in such a manner that the setpoint changes to the target setpoint over the segment time set for segment 1, irrespective of what the PV value is.
  • Page 26 3.Letting the controller start from the current PV and run according to ramp settings defined for segment 1 Controller Settings Set the STC (Start Code) program parameter to “1”. If segment 2 is a soak segment Program operation starts from any of the points A (SSP) to C. For other information, see the following table.
  • Page 27 If segment 3 is a soak segment: The starting point of program operation is any of points A (SSP) to E. A(SSP) Time Seg.1 Seg.2 Seg.3 Seg.4 Example Where Segment 3 is a Soak Segment A(SSP) Time Seg.1 Seg.2 Seg.3 Seg.4 Example With No Soak Segment The starting point of program operation is determined by where the measured input value (PV) is located...
  • Page 28 If the segment consists of an ascending gradient (ramp) only: The starting point of program operation is any of points A (SSP) to D. Note (see the table below) A(SSP) Time Seg.1 Seg.2 Example Where the Segment Consists of an Ascending Gradient (Ramp) Only The starting point of program operation is determined by where the measured input value (PV) is located at the time the operation starts.
  • Page 29 In the case of other program pattern is set. The starting point of program operation is any of points A (SSP) to D. A(SSP) Time Seg.1 Seg.2 Seg.3 Seg.4 Seg.5 A(SSP) Time Seg.1 Seg.2 Seg.3 Seg.4 Seg.5 The starting point of program operation is determined by where the measured input value (PV) is located at the time the operation starts.
  • Page 30 PV Event Function List PV event is the function to output the PV or deviation alarm related to the created program. PV event PV event Action Action type code type code “Opn” and “Cls” indicate that “Opn” and “Cls” indicate that PV event PV event the relay contact is opened...
  • Page 31 Time Event The time event feature begins countdown when a program starts running, and after the elapse of a preset time, output an on-time event (contact output ON) or off-time event (contact output OFF). The time of time event is not elapsed during “Hold” or “Wait” status. When the “Advance” is executed, remaining time in the segment is canceled.
  • Page 32 SEGn–1 SEGn SEGn+1 Wait time Wait Zone WTZ Wait Zone WTZ The controller (UP150) can move to the next segment (SEGn+1) when the PV reaches wait zone. The time is not elapsed Time event During the “wait”, the timer for the program pattern progress stops, so that time event (EVn) is held. (RUN lamp flashes.)

  • Page 33: Hold Function

    HOLD Function During program operation, the time of “segment time” can be stopped by “HOLD function”. When the controller is in “Hold”, the time of time events are also stopped. (PV events do not stop at this time.) When program operation is held, time event and segment time are extended only by amount of the hold. “Hold”...
  • Page 34 Advance Function Advance (moving program pattern forward 1 segment) can be executed by key operation or via communication. If advance is executed at the final segment, the system operates according to the set junction code. If advance is executed during hold, hold is released. When advance is executed, time and event move forward. SEG1 SEG2 SEG3...
  • Page 35 Junction Code The operation at the end of program pattern can be specified by junction code (JC). Reset termination (JC = 0) At program termination, the controller enters reset status. At this time, control output becomes 0% or OFF, and event status is OFF. Hold termination (JC = 1) At program termination, the system enters hold status.

  • Page 36: Troubleshooting

    TROUBLESHOOTING In the event of an abnormality, perform the following checks as outlined by the flowchart. Is the controller defective? Communication Completely inactive? Key operation failure? Display failure? I/O signal failure? failure? Check the terminal connection Check key-lock Turn the power off, Verify the I/O spec.
  • Page 37 K. P. O. Box : 403, Chongohon-2dong, Pupyong-ku, Inc hon, KOREA Phone : 82-32-510-3304 Facsimile : 82-32-529-6301/6302 Subject to change without notice. [Ed : 01/b] Printed in Japan : May 1998(C)/3,000(YG) All Rights Reserved, Copyright © 1998, Yokogawa M&C Corporation. IM 05C01F12-41E...

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