Condensate Drainage - Keston 50 - GC Installation And Servicing Instructions

WD50/2/1997
b.
c.
Always thoroughly deburr all pipes and, most important, remove shavings from
within the pipe.
d.
e.
f.
g.
h.
3.5

CONDENSATE DRAINAGE

Connect the condensate drainage system to the boiler. It is advisable to use a
detachable fitting at connection to the boiler to enable easy removal for servicing.
Fill the condensate trap by pouring water into the boiler flue spigot until water is seen to
flow freely from the condensate drainage system. Make the final connection of flue pipe to
the boiler.
Details are provided in Chapter 2 - Section 2.11 Condensate Drainage
Connection :
Installation & Servicing Instructions
Chapter 3 : Installation
Wall depth
Socketed Pipe
Diameter Hole
Measure, cut and check the air and flue pipes to pass to the exit from the
wall(s) or ceiling.
Assemble, using adhesive, the pipework from the boiler connections to
the exit from the first wall/ceiling (remount the boiler if removed). When
pushing pipe through walls, ensure grit and dust is not allowed to enter
the pipe.
Ensure pipes are fully engaged into
sockets.
Connect the condensate drainage
system and fill the condensate trap by
pouring water down the boiler flue
spigot ( See Section 3.5 Condensate
Drainage).
Make the final connection of flue
and air pipe to the boiler using push
on, or plastic compression
couplings. Ensure that the connectors
are set vertically otherwise leakage of
condensate may occur which will corrode the casing. Do not use
adhesive on the 'push on' end of the connecting couplings.
Using the same methods drill any further holes (always covering existing
pipework), cut and assemble the pipework.
From outside, complete the two terminations - See Section 2.8 Flue
System and make good all holes.
Support any pipes whose route could be displaced either of its own
accord or by accident. Any horizontal run over 1m or vertical runs of any
length must always be supported.
Check all connections for security and re-seal any joints using sovent
cement where soundness may be in doubt.
Note: It is equally important to seal the air inlet with solvent cement as
the flue outlet pipe joints.
22 mm plastic pipe.
Page : 20
The Keston 50, 60 & 80 Condensing Boilers
L = 2.3 m
ds = 50 mm
D = 50+{2.3x10}
= 50+23
= 73 mm
Fully Engaged
Adhesive
F A