Condensate Drainage - Keston C90 Installation And Servicing Instrucnion

Fan powered high efficiency modulating commercial condensing gas boiler
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WD352/0/2003
whilst drilling. Under no circumstances must debris from the wall or cut pipes be
allowed to enter the appliance or the plastic pipework.
b.
Drill the two holes in the wall/ceiling, preferably using a core drill.
c.
Always thoroughly deburr all pipes and, most important, remove shavings from
within the pipe.
d.
Assemble the pipework from the boiler connections to the exit from the first
wall/ceiling (remount the boiler if removed). When pushing pipe through walls,
ensure grit and dust is not allowed to enter the pipe.
ENSURE PIPES ARE FULLY ENGAGED INTO SOCKETS.
Connect the condensate drainage system and fill the condensate trap by pouring
water down the boiler flue spigot ( See Section 3.6 Condensate Drainage).
Make the final connection of flue and air pipe to the boiler using push on
plastic couplings. Ensure that the connectors are set vertically otherwise
leakage of condensate may occur which will corrode the casing. Do not use
adhesive on the 'push on' end of connecting couplings.
e.
Using the same methods drill any further holes (always covering existing
pipework), cut and assemble the pipework.
f.
From outside, complete the two terminations - See Section 2.8 Flue System and
make good all holes.
g.
Support any pipes whose route could be displaced either of its own accord or by
accident. Any horizontal run over 1m or vertical runs of any length must always be
supported. Brackets should be placed at intervals of approximately 1m.
h.
Check all connections for security.
3.6

CONDENSATE DRAINAGE

Connect the condensate drainage system to the boiler. It is advisable to use a detachable
fitting at connection to the boiler to enable easy removal for servicing.
Fill the condensate trap by pouring water into the boiler flue spigot until water is
seen to flow freely from the condensate drainage system. Make the final connection
of flue pipe to the boiler.
Details are provided in Chapter 2 - Section 2.11 Condensate Drainage
Connection :
3.7
WATER SYSTEM
Connect the flow and return pipework to the boiler. Details of system requirements are
given in Chapter 2 - Section 2.7 Water Systems.
Connections
3.8
GAS SUPPLY
Connect the gas supply to the appliance. Details of gas supply requirements are given in
Chapter 2 - Section 2.6 Gas Supply. Supply of adequate gas pressure (with the boiler
running) is critical to ensure reliable operation of the boiler.
Connections
3.9
ELECTRICAL SUPPLY
The entry point(s) for the electrical supply cable(s) is in the base of the appliance (see
Section 2.2 Service Connections fig. 2.1.2) via three cord grip bushes. Feed the cable(s)
through its bush and route inside the cabinet to the connection strip located to the front
top left of the cabinet.
Installation & Servicing Instructions
Chapter 3 : Installation
22 mm plastic pipe.
: 1.5" BSP F.
: 1 inch BSP F.
The Keston C90 & C110
Page : 17

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