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AMF REECE S-105 Parts And Service Manual

Mechanical eyelet buttonhole machine
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S-105
MODEL
MECHANICAL EYELET BUTTONHOLE
MACHINE
PARTS AND SERVICE MANUAL
MACHINE SERIAL No.
PART NUMBER 97. 1100.0.000
This manual is valid from the machine serial No.: K1500011
AMF is trademark of AMF Group, Inc.
1 2 / 2 0 0 7

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  • Page 1 S-105 MODEL MECHANICAL EYELET BUTTONHOLE MACHINE PARTS AND SERVICE MANUAL MACHINE SERIAL No. PART NUMBER 97. 1100.0.000 This manual is valid from the machine serial No.: K1500011 AMF is trademark of AMF Group, Inc. 1 2 / 2 0 0 7...
  • Page 3 S-105 MODEL MECHANICAL EYELET BUTTONHOLE MACHINE PARTS AND SERVICE MANUAL MACHINE SERIAL No. PART NUMBER 97. 1100.0.000 This manual is valid from the machine serial No.: K150001 AMF is trademark of AMF Group, Inc. 12/ 2 0 0 7...
  • Page 7 Authorized Distributor) will have the limited material warranty only. Only the defective material will be covered. Any charges associated with the use of an AMF Reece Technician or that of a Distributor to replace the defective part will be the customer’s responsibility.

  • Page 9: Warranty Registration Card

    Warranty Registration Card (Please Fax or Mail immediately after installation) Note: All Warranty Claims Void, unless Registration Card on file at AMF Reece HQ Machine model number: (S101, S100, S104, S311, Decostitch, S4000 BH, etc) Manufacturer‘s serial or production number: Installation Site Information: Customer‘s Name:...

  • Page 11: Table Of Contents

    S-105 TABLE OF CONTENTS A - INTRODUCTION 1. General information .......................... 1-1 2. Terminology of machine parts and safety labels on the machine ............1-2 3. Technical condition ........................... 1-4 4. Terminology of buttonhole parts ....................... 1-5 5. Coloured markings ..........................1-6 6.
  • Page 12 S-105 TABLE OF CONTENTS Revised 12/2006 E-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.com 1-ii Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606...

  • Page 13: General Information

    1 . G E N E R A L I N F O R M AT I O N S-105 sewing machine is intended for sewing buttonholes on outwear. It has been designed and manufactured to be reliable and easy to operate. Special attention is paid to ensure ease and effective safety for machine operators and servicemen.

  • Page 14: Terminology Of Machine Parts And Safety Labels On The Machine

    S-105 A - INTRODUCTION 2. TERMINOLOGY OF MACHINE PARTS AND SAFETY LABELS ON THE MACHINE –  — ˜ — œ ™ ˜ š ž Ÿ – ™ Caution when removing cover, Grounding shock hazard š Switch — Accident hazard ›...
  • Page 15 S-105 A - INTRODUCTION › œ œ Rear removable cover Foot pedal  Thread stand Driver belt cover ž Table Motor Ÿ Stand Hand screw Revised 12/2007 E-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.com Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606...

  • Page 16: Technical Condition

    3 . T E C H N I C A L C O N D I T I O N S S-105 Mechanical eyelet buttonhole machine with chain stitch can be used on men and ladies’ garments. Gimp can be also used.

  • Page 17: Terminology Of Buttonhole Parts

    S-105 A - INTRODUCTION 4 . T E R M I N O L O G Y O F B U T T O N H O L E PA R T S First row of stitches – – – – –...

  • Page 18: Coloured Markings

    S-105 A - INTRODUCTION 5 . C O L O U R E D M A R K I N G Screw - top links: Yellow marks — 1. Loosing and following disassembly of this link causes distinctive intervention to the mechanism adjustment, was done when assembled and sewed off at the that factory.
  • Page 19 S-105 A - INTRODUCTION DANGER! - Before connecting the machine with the power, make sure all covers are mantled onto the machine. - If any of the safety covers needs to be dismantled, turn the main switch off, and possibly unplug the power from the socket.

  • Page 20: Special Equipment

    S-105 A - INTRODUCTION 7. S P E C I A L E Q U I P M E N T 7.1. Work light – - standard light can be ordered additionally, order number 12.0008.4.875 7.2. Front stops — –...

  • Page 21: B - Machine Instalation

    S-105 B - MACHINE INSTALLATION 1 . C O N T E N T O F C O N S I G N M E N T – – – – – 1.1. If not stated otherwise, the consignment contains the following:...

  • Page 22: Thread Stand Instalation

    S-105 B - MACHINE INSTALLATION 3 . T H R E A D S TA N D I N S TA L L AT I O N 3.1. Put the thread stad together according to the drawing 3.2. Position of the locking ring – allows assembly of the thread stand for various thicknes of table top.

  • Page 23: Connecting Machine With Distribution Of Electricity

    S-105 B - MACHINE INSTALLATION 4 . C O N N E C T I N G M A C H I N E W I T H D I S T R I B U T I O N O F E L E C T R I C I TY 4.1.

  • Page 24: Adjustment Of Drive Belt Tension To Sew

    S-105 B - MACHINE INSTALLATION 5 . A D J U S T M E N T O F D R I V E B E LT T E N S I O N T O S E W – – – – –...

  • Page 25: Adjustment Of Left Drive Belt

    S-105 B - MACHINE INSTALLATION 6 . A D J U S T M E N T O F L E F T D R I V E B E LT 6.1. Tilt the rear cover to get access to the belt.

  • Page 26: C - Correct Usage

    S-105 C - CORRECT USAGE 1 . S E W I N G A B U T T O N H O L E 1.1. Read carefully all safety instructions and make sure all covers are mantled onto the machine.

  • Page 27: Needle Exchange

    S-105 C - CORRECT USAGE 2 . NEEDLE EXCHANGE 2.1. Loosen the securing screw of the needle — and remove the original needle. 2.2. Place the needle so that the grove of the needle is on the other side than the tensor ˜. The needle must not have broken tip or other defect.
  • Page 28 S-105 C - CORRECT USAGE Pull threads on as shown in the pictures below. Use the threading tool – (in the machine accessories) to make the pulling easier. The threading tool — can be ordered (order number 12.0008.6.200). Thread tension is adjusted with the nut ™ as per sewing conditions. Constant tension ˜ adjusted against the upper tension disk.
  • Page 29 S-105 C - CORRECT USAGE 3.2. Threading lower thread and gimp š š š š š › › › › › - can be done once the back cover is tilted and machine arm lifted - loosing clamping plates is described in Section D-11.
  • Page 30 S-105 C - CORRECT USAGE 3.3. Threading gimp with a guide      into the race and stitching plate ž ž ž ž ž . ž ž ž ž ž      Revised 12/2007 E-mail: service@amfreece.cz;...

  • Page 31: Principles Of Sewing

    4 . P R I N C I P L E S O F S E W I N G S-105 machine manufactured by AMF Reece sews with a two-thread chain buttonhole stitch with the possibility to use gimp ˜ ˜ ˜ ˜ ˜ . The principle of a chain stitch is weaving two so called endless threads, upper thread –...

  • Page 32: Machine Description And Its Functions

    S-105 C - CORRECT USAGE 5 . M A C H I N E D E S C R I P T I O N A N D I T S F U N C T I O N S The supplied machine is a box-type piece of equipment with an optimally raised working area above the table desk.

  • Page 33: Stitch Density Adjustment

    S-105 C - CORRECT USAGE 7 . S T I T C H D E N S I TY A D J U S T M E N T The stitch density adjustment can be done once we remove the back cover.

  • Page 34: Stitching Lenght And Flybar Adjustment

    S-105 C - CORRECT USAGE 8 . S T I T C H I N G L E N G T H A N D F LY B A R A D J U S T M E N T 8.1.

  • Page 35: Changing The Position Of Stitch Rows - Gaps For Cut

    S-105 C - CORRECT USAGE 9 . C H A N G I N G T H E P O S I T I O N O F S T I T C H R O W S – G A P S F O R C U T The change of the position of stitch rows is used especially when the thickness of the sewn material changes or when the machine is adjusted from cut before to cut after and vise versa.

  • Page 36: D - Machine Adjustment

    S-105 D - MACHINE ADJUSTMENT Do not start any maintenance work before you read the service manual with instructions for mechanics – Sections D and E. DANGER! • before you start doing any maintenance work, always turn the operational switch (breaker) off and unplug the power cord.

  • Page 37: Table Adjustment

    S-105 D - MACHINE ADJUSTMENT 1 . TA B L E A D J U S T M E N T Lift up the machine head into vertical position over the cam case, turn the left hand wheel and check that the pistons go into the guiding travel š...

  • Page 38: Stopping Mechanism

    S-105 D - MACHINE ADJUSTMENT 2 . S T O P P I N G M E C H A N I S M 2.1 Adjustment is done out of sewing process in the home position of the machine, it means during the time when the stopping mechanism blocks the movement of sewing shaft.
  • Page 39 S-105 D - MACHINE ADJUSTMENT 2.3 Turn the hand wheel – – – – – to keep the stop at the lever in A position. Turn the left wheel until the stop of the right stopping wheel gets released. Once the stop is realesed, stop turning! 2.4 The play 0,2mm between the dogs...

  • Page 40: Stopping Stroke Adjustment

    S-105 D - MACHINE ADJUSTMENT 3 . STOPPING STROKE ADJUSTMENT The friction clutch is set by the manufacturer in order to deaden the initial stroke by sliding, 35 - 47mm from the pulley loop. It corresponds with values from 45 to 60 on the gauge, between the shaft and the drive pulley. To check the adjustment, order the gauge 03.0403.0.000.

  • Page 41: Brake Adjustment

    S-105 D - MACHINE ADJUSTMENT 4 . B R A K E A D J U S T M E N T – – – – – ˜ ˜ ˜ ˜ ˜ — — — — — 0,75 mm 4.1 Adjustment of drive shaft brake The Drive shaft brake optimalizes the stitch density of the buttonhole seaming on both, left and right side.

  • Page 42: Needle Bar And Race Alignment

    S-105 D - MACHINE ADJUSTMENT 5 . N E E D L E B A R A N D R A C E A L I G N M E N T When the machine does not move, turning segments – – – – – , ˜ ˜ ˜ ˜ ˜ are adjusted on the right in the machine axis onto the second segment gear.

  • Page 43: Buttonhole Shape Adjustment

    S-105 D - MACHINE ADJUSTMENT 6 . B U T T O N H O L E S H A P E A D J U S T M E N T To adjust the buttonhole shape, it is necessary to create a new stitching pattern.

  • Page 44: Needle Bar Height

    S-105 D - MACHINE ADJUSTMENT 7 . N E E D L E B A R H E I G H T Turning the hand wheel on the right side of the machine, lower the needle bar – – – – – to the bottom position. Use the gauge ™...

  • Page 45: Loopers Adjustment

    S-105 D - MACHINE ADJUSTMENT 8 . L O O P E R S A D J U S T M E N T 8.1 Adjustment is done with clamping plates dismantled from the machine, stitching plate and the upper thread trimming knife holder – – – – – removed.
  • Page 46 S-105 D - MACHINE ADJUSTMENT 8.5 If it is not like that, loosen the crew Ÿ Ÿ Ÿ Ÿ Ÿ and turn slightly the bushing nut with a wrench until the loopers are in the axis of the needle, at the same height.

  • Page 47: Spreaders Adjustment

    S-105 D - MACHINE ADJUSTMENT 9 . S P R E A D E R S A D J U S T M E N T 9.1 The position of spreaders is controlled by stoppers . The right spreader Ÿ Ÿ Ÿ Ÿ Ÿ needs to be adjusted to the edge of the right looper ž...

  • Page 48: Upper Thread Trimming

    S-105 D - MACHINE ADJUSTMENT 1 0 . U P P E R T H R E A D T R I M M I N G 10.1 Once the holder with the trimming knife – – – – – is fitted in again, adjust the height of the knife to ˜...

  • Page 49: Upper Thread Tension

    S-105 D - MACHINE ADJUSTMENT 1 1 . U P P E R T H R E A D T E N S I O N The amount of the thread required for sewing another buttonhole changes with the conditions and quality of the sewn workpiece.

  • Page 50: Sewing Switch Lewer

    S-105 D - MACHINE ADJUSTMENT 1 2 . S E W I N G S W I T C H L E V E R 12.1 Loosen the nut – – – – – of the set screw — — — — — .

  • Page 51: Cutting Mechanism Adjustment

    S-105 D - MACHINE ADJUSTMENT 1 3 . C U T T I N G M E C H A N I S M A D J U S T M E N T The starting point for the adjustment of the cutting mechanism is the needle mechanism and sewing mechanism.
  • Page 52 S-105 D - MACHINE ADJUSTMENT 13.3 Different types of knives (for straight buttonhole, buttonhole with eye) and cutting steels are replacable. Loosen the screws      and ž ž ž ž ž and their clamps, replace the required part with a new one. Press those parts against each other and tighten the screws well.

  • Page 53: Adjustment Of Clamping Mechanism

    S-105 D - MACHINE ADJUSTMENT 1 4 . A D J U S T M E N T O F C L A M P I N G M E C H A N I S M 14.1 The basic position of the clamp plates with clamp feet can be adjusted by turning the left hand wheel. The rolls –...
  • Page 54 S-105 D - MACHINE ADJUSTMENT 14.5 Adjustment of safety latch – turn the left wheel. Once the machine is in the home position and feet levers release, the safety latch should be above the groove placed on the tip of the square . To make adjustment,...

  • Page 55: E - Maintenance

    S-105 E - MAINTENANCE WARNING: - Do not miss out regular maintenance work. - If electricity supply is cut off, turn the main switch off. - Do not damage, modify or remove the safety labels. - Do not work on the machine intoxicated or impaired.

  • Page 56: Summary Of Maintenance

    S-105 E - MAINTENANCE 2 . S U M M A R Y O F M A I N T E N A N C E Once a day (10 hours) - visual inspection - cleaning sewing mechanism area and inside the machine frame WARNING: If the waste hole in the knife or cutting block –...

  • Page 57: Machine Lubrication

    S-105 E - MAINTENANCE 3 . M A C H I N E L U B R I C AT I O N Before the machine is switched on for the first time, all preservative oils must be removed. It is also necessary to lubricate all areas shown below.
  • Page 58 S-105 E - MAINTENANCE 3.4 Remove the clamp plates as stated in section E2 ad) 2 and lubricate the drawbar case œ œ œ œ œ and      , spreader fasteners ž ž ž ž ž and Ÿ Ÿ Ÿ Ÿ Ÿ , looper spreader stud , drive drawbar 1-2 drops of oil onto the areas market in the drawing.

  • Page 59: Disposal Provisions

    S-105 E - MAINTENANCE 4 . D I S P O S A L P R O V I S I O N S 4.1 To ensure ecological disposal of machines, it is important to remove nonmetal parts from the machines.

  • Page 61: Troubleshooting

    S-105 TROUBLESHOOTING TABLE OF CONTENS Page 1. INTRODUCTION..................2-2 2. MACHINE DRIVE AND ADJUSTING FAULTS........2-3 3. SEWING FAULTS ..................2-4 4. APPEARANCE DEFECTS ON SEWING BUTTONHOLE ....2-6 Revised 12/2007 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.com Phones: +420 582 309 146 (Service); +420 582 309 286 (Spare Parts); Fax: +420 582 360 606...

  • Page 62: Introduction

    1 . I N T R O D U C T I O N Warning! Inspect the machine on regular basic and use only quality parts. The manufacturer recommends usin original AMF Reece parts, especially needles, loopers, spreaders, and throat plates. Adjustment quick reference list STROJE Note: Required machine setting is variable according to the fabric and thread variations used.

  • Page 63: Machine Drive And Adjusting Faults

    S-105 TROUBLESHOOTING 2 . M A C H I N E D R I V E A N D A D J U S T I N G FA U LT S SERVICE POSSIBLE CAUSE POSSIBLE SOLUTION SYMPTOM SECTION Check electrical plug and wiring...
  • Page 64 S-105 TROUBLESHOOTING SERVICE POSSIBLE CAUSE POSSIBLE SOLUTION SYMPTOM SECTION Breaking belt tension too tight Correctly adjust the pressure Machine fails to reach the end position Fast feed pulley stick Make pulley motion loose Replace 17.0033.5.113 Damaged carrier dog Excessive cutting pressure...

  • Page 65: Sewing Faults

    S-105 TROUBLESHOOTING 3 . S E W I N G FA U LT S SERVICE SYMPTOM POSSIBLE CAUSE POSSIBLE SOLUTION SECTION Skipping stitches Incorrectly installed needle Replace the needle C - 2 Wrong threading Adjust C - 3 Incorrect thread tension...

  • Page 66: Appearance Defects On Sewing Buttonhole

    S-105 TROUBLESHOOTING SERVICE POSSIBLE CAUSE SYMPTOM POSSIBLE SOLUTION SECTION Breakage of upper thread Incorrect threading Correct it C - 3 Excessive thread tension Adjust optimal D - 11 Incorrect threads (week, asleep) Use firmed threads Damaged thread guide Repair or replace...
  • Page 67 S-105 TROUBLESHOOTING SERVICE POSSIBLE CAUSE POSSIBLE SOLUTION SOLUTION SECTION Not even parallel Clamp plates wrong position Adjust D - 14 sides Knife outside the centre Adjust D - 13 Not even spreading Adjust Adjust Not even clamp pressure Bent needle...

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