DeVilbiss IR102D-1 Owner's Manual
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DeVilbiss IR102D-1 Owner's Manual

DeVilbiss IR102D-1 Owner's Manual

Permanently lubricated air compressor
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OWNERS MANUAL FOR
PERMANENTLY
LUBRICATED
AIR COMPRESSOR
MODEL NO.
,RlO2D-1
(For Home Use Only)
tl'r
SPECIFICATION CHART
Model No.
102D-1
C10'2D-1
Horsepower
3/4
---
SCFM @40 psig
3.0
3.0
SCFM @ 90 psig
2,2
2,2
Displacement CFM
4.0
4.0
Bore
1 3/4"
1 3/4"
Stroke
1 1/4"
1 1/4"
Voltage-Single Phase
110-120
110-120
Minimum Branch Circuit Requirement
15AMPS
15AMPS
*Fuse Type
QuickActing
QuickActing
Tank Size
2 Gallon
2 Gallon
*A circuitbreaker ispreferred. Useonly a fuse or circuit breaker that is the same rating
as the branch circuit the air compressor is operated on. If the air compressor is
connected to a circuit protected by fuses, use quick acting fuses.
This unit is a continuous run unit. It does not start and stop automatically.
NOTE:
For identificationofRepair Parts,
see separate Parts List Manual.
IMPORTANT:
Read and Retain the Safety
Guidelines and All Instructions
Carefully Before Operating.
WARRANTY:
For Warranty Information
see page 3 of this manual.
I MGP-102D-2 2/1/94
I
DeVilbiss Air Power Company, 213 Industrial Dr., Jackson, TN 38301-9615

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Summary of Contents for DeVilbiss IR102D-1

  • Page 1 For identificationofRepair Parts, Read and Retain the Safety For Warranty Information Guidelines and All Instructions see separate Parts List Manual. see page 3 of this manual. Carefully Before Operating. DeVilbiss Air Power Company, 213 Industrial Dr., Jackson, TN 38301-9615 I MGP-102D-2 2/1/94...
  • Page 2 TABLE OF CONTENTS Page Page WARRANTY ............Locationof Air Compressor ......ExtensionCords ........... SAFETYGUIDELINES .......... GroundingInstructions........AirHose ............WARNING CHART ..........OPERATINGPROCEDURES ....... GLOSSARY............TROUBLESHOOTINGGUIDE ......UNPACKINGINSTRUCTIONS ......AIR COMPRESSOR DIAGRAM STORAGE ............AN D PARTS LIST ..........9-10 DUTYCYCLE ............COMPRESSOR PUMP DIAGRAM AN D PARTS LIST ..........

  • Page 3: This Warrantydoesnotcover

    Products covered under this warranty include: air compressors, *airtools, accessories and serviceparts. De Vilbiss Air Power will repair or replace, at DeVilbiss 's option, products or components which have failed within the warranty period. Repair or replacement, and service calls on 60 and 80 gallon air compressors, will be handled by Authorized Warranty Service Centers and will be scheduled and serviced according to the normal work flow at the service center location, and depending on the availability of replacement parts.

  • Page 4: Safety Guidelines

    SAFETY GUIDELINES Thismanual contain s information that is important for you to know an d understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the following symbols. Please read the manual and pay attention to these sections. URGENT SAFETY INFORMATION IMPORTANT SAFETY INFORMATION...

  • Page 5: Unpacking Instructions

    DUTY CYCLE All DeVilbiss Air Power manufactured air compressors should be operated on not more than a 50% duty cycle. This means an air compressor that pumps more than 50% of one hour, is considered misuse, because the air compressor...

  • Page 6: Installation And Break-In Procedures

    DESCRIPTION OF OPERATION Air Compressor Pump: To compress air, the piston Accumulator Tank: Your accumulator tank isequipped moves up and down in the cylinder. On the downstroke, with a relief (pop-off) valve to prevent an over pressure air isdrawn in through the air intake muffler (valves). The condition inthe tank.

  • Page 7: Installation

    INSTALLATION AND BREAK-IN PROCEDURES Do not modify the plug that has been provided. If it Air Hose does not fit the available outlet, the correct outlet should be installed by a qualified electrician. The air hose attached to you r comporessor has an integral pressure adjusting valve at the working end of the hose.

  • Page 8: Troubleshooting

    TROUBLESHOOTING GUIDE VOLTAGE SOURCES, MOVING PARTS OR COMPRESSED AIR SOURCES ARE EXPOSED WHEN REPAIRING THE COMPRESSOR. PERSONAL INJURY CAN OCCUR. UNPLUG THE COMPRESSOR BEFORE AI-rEMPTING ANY REPAIRS. PROBLEM CAUSE SOLUTION Air Leaks Hose fitting loose. Tighten fitting. Compressor isnot delivering Decrease the amount of air usage.
  • Page 9 Air Compressor Diagram TO TANK 9 *POWER CORD (GREEN) GROUND WIRE Slide #19 over #7 as shown. Make sure that no part of #7 tube touches #21 or #14 shroud when assembled.
  • Page 10 Parts List PART NUMBER DESCRIPTION Screw #10-24 x 7/8 LG hex head thd. forming (4 required) CAC-1196 Cylinder Head Tube Seal Head Gasket CAC-4323 Valve PlateAssembly "O" Ring CAC-1289 Outlet Tube Rod Assembly Screw 3/8-16 x 1/25 LG hex socket flat head (torque to 350 in/Ib) + 10 Cylinder Sleeve CAC-4111...
  • Page 11 Compressor Pump Diagram TO PUMP-,_---...
  • Page 12 Parts List PARTNUMBER DESCRIPTION CAC-1206 Clamp(2 used) CAC-4324 Pressure Valve Assembly for 102D- 1 CAC-4076 Pressure Valve Assembly for C102D-1 Ground Screw Male Connector SSP-6102 * 27 Screw (tank retention) (as required) SSP-3305-NI Pipe Cross TIA-4150 SafetyValve Hose Connection H-2105 SS-1286 Nipple Drain Cock...
  • Page 13 Service Notes...
  • Page 14 Service Notes...
  • Page 15 Service Notes...

  • Page 16: Warranty

    Model Date Code DeVilbiss Air Power Company • 213 Industrial Drive • Jackson, TN 38301-9615...

This manual is also suitable for:

102d-1C102d-1

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