Frymaster YSCFC24 Series Installation & Operation Manual
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Frymaster YSCFC24 Series Installation & Operation Manual

Frymaster YSCFC24 Series Installation & Operation Manual

Flatbottom gas fryers
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Model YSCFC24 Systems
with Built-In Filtration
Frymaster/Dean, a member of the Commercial Food Equipment Service Association,
recommends using CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633
AUGUST 2007
PRINTED IN THE USA
*8196352*

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Summary of Contents for Frymaster YSCFC24 Series

  • Page 1 Model YSCFC24 Systems with Built-In Filtration Frymaster/Dean, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 AUGUST 2007 PRINTED IN THE USA *8196352*...
  • Page 2 DIRECTLY FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER/DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
  • Page 3 The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to on-site management operational procedures.

  • Page 4: Table Of Contents

    Y24G Series Flatbottom Gas Fryers INSTALLATION & OPERATION MANUAL DESCRIPTION AND SPECIFICATIONS PRE-INSTALLATION INSTALLATION INSTRUCTIONS INITIAL STARTUP DAILY OPERATION PREVENTATIVE MAINTENANCE TROUBLESHOOTING TABLE OF CONTENTS Page #...

  • Page 5: Operating Controls

    YSCFC24 SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: DESCRIPTION AND SPECIFICATIONS The YSCFC24 Series gas fryers are energy-efficient, gas-fired units, design-certified by the American Gas Association and the National Sanitation Foundation, and manufactured to their basic performance and application specifications. All units are shipped completely assembled, with all accessories packed inside the frypot.

  • Page 6: Rating Plate

    Factory Authorized Service Center. Factory address and phone numbers are on the rear cover of this manual. 1.5 AFTER PURCHASE In order to improve service, have the following chart filled in by the Frymaster Authorized Service Technician who installed this equipment. Authorized...

  • Page 7: Computer Information

    1.7 COMPUTER INFORMATION This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. While this device is a verified Class A device, it has been shown to meet the Class B limits.

  • Page 8: Service Personnel

    Frymaster equipment. A list of Frymaster Factory Authorized Service Centers (FASCs) was included with the fryer when shipped from the factory.

  • Page 9: Chapter 2: Pre-Installation

    3. Areas with a minimum clearance of 6" side, 6" rear and 6" from the floor for combustible construction. YSCFC24 Series flatbottom gas fryers must be installed with the casters provided. Locking casters should be installed on the front (cook side) of the fryer.

  • Page 10: Air Supply And Ventilation

    2.5 ALTITUDE The input rating (BTU/hr) of YSCFC24 Series fryers is rated for elevations up to 2,000 feet (610 Meters). For elevations above 2,000 feet (610 Meters), the rating should be reduced four percent for each additional 1,000 feet (305 Meters) above sea level.

  • Page 11: Chapter 3: Installation Instructions

    Systems ordered with optional casters come with casters installed. 3.3 POSITIONING Do not push against any of the edges of the unit to adjust its position. Lift fryer slightly and place it where it is to be installed. Although all metal parts are deburred during manufacture, accidents could occur if the fryer (or a lineup) should move suddenly when being pushed into position by hand.

  • Page 12: Gas Connection

    The gas supply (service) line must be the same size or greater than the inlet line of the appliance. YSCFC24 Series gas fryers use a 3/4" NPT (Schedule 40) inlet; however, the gas supply lines must be sized to accommodate all the gas-fired equipment that may be connected to that supply.

  • Page 13: Electrical Connections

    Always consult the wiring diagram mounted on the fryer when troubleshooting or repairing the fryer. YSCFC24 Series gas fryers require 120 volts, and are equipped with a 16-3 SJT grounded flexible power cord for direct connection to a 120-volt power supply.

  • Page 14: System Installation Instructions

    3.7 SYSTEM INSTALLATION INSTRUCTIONS 1. This system consists of a 2424G fryer with a built-in filter and an additional fryer that will be attached to it. The additional fryer may be a 24G, an 1824G or a 2424G. If the...
  • Page 15 8. When the two cabinets are properly aligned, tighten the cabinet connection nuts and bolts at the front and back. At the fryer front: The bolts are located at the bottom front of the connecting wall of the fryer and at the control box.
  • Page 16 (if a filter screen is used, thoroughly wash the assembly, dry completely and return to the pan). The frying system is ready for operation. 14. If the unit is supplied with an Over-The-Fryer Crumb Dump, install in accordance with the illustration below.

  • Page 17: Chapter 4: Startup And Operating Procedures

    YSCFC24 SERIES FLATBOTTOM GAS FRYERS CHAPTER 4: STARTUP AND OPERATING PROCEDURES 4.1 CLEANING Note: All procedures should be performed as instructed in the current company Operations Manual. In the absence of the company Operations Manual, the following procedures are offered as a temporary solution.

  • Page 18: 4.2 Initial Startup

    4.2 INITIAL STARTUP YSCFC24 Series gas fryers are tested, adjusted, and calibrated before leaving the factory. Adjustments to assure proper operation may be necessary upon installation to meet local conditions, low gas pressure, differences in altitude, variations in gas characteristics and to correct possible problems caused by rough handling or vibrations during shipment.
  • Page 19 Tighten the shutter screw, and repeat for all burners. The flame should be straight and not pulling to the rear of the fryer. If the flame is pulling to the rear, inspect the main rear baffle for heat damage and replace if necessary.

  • Page 20: Final Preparation

    Before starting operation, turn the Thermatron controller to the desired shortening temperature, wait for the temperature to stabilize, and then check with a high-quality immersion thermometer. NEVER MOVE A FRYER FILLED WITH HOT LIQUID. DO NOT GO NEAR THE AREA DIRECTLY OVER THE FLUE OUTLET WHEN THE MAIN ALWAYS WEAR OIL-PROOF, INSULATED GLOVES WHEN WORKING WITH HOT OIL.

  • Page 21: Chapter 5: Daily Operation/Filtration

    For lighting the fryer, see Section 4.2 (Section 4.3 if equipped with Electronic Ignition). 5.2 GENERAL OPERATIONS STATEMENT See the company Operations Manual for operating instructions prior to using the YSCFC24 Series gas fryer. Operating instructions in this chapter are intended for temporary use as a guide in absence of the company Operations Manual.

  • Page 22: Filter Preparation

    5.4 FILTER PREPARATION 1. Assemble the filter pan, ensuring all components are clean and dry. When assembling the filter pan, follow company Operations Manual, or the following in absence of company instructions: 2. Remove filter-pan lid. 3. Place the filter leaf assembly in the bottom of the filter pan.

  • Page 23: Filtering Instructions

    ARE MADE AWARE OF THE INHERENT DANGERS OF OPERATING A HOT OIL FILTER SYSTEM, PARTICULARLY ASPECTS OF OIL FILTRATION, DRAINING, AND The Flatbottom 24G Fryer System is equipped with the Under Fryer Filter (UFF). For optimum system performance, do the following: a.
  • Page 24 C. Always wear oil-resistant, insulated gloves and/or protective gear when working with hot oil. D. Put on protective gear. E. Pull the UFF filter pan out from fryer/ filter cabinet. Remove cover. F. Remove filter leaf following instructions in Section 5.7.

  • Page 25: Filter Operation

    FILTER OPERATION Flush (blue) YSCFC24 filter handle locations. 1. Turn the fryer OFF. 2. Immediately before draining, use correct straining method to collect large debris suspended in oil. 3. Open the frypot drain valve by moving the red drain handle down.
  • Page 26 Polishing extends oil life and improves cooking flavor. 7. Close the fryer drain valve. The frypot will begin to fill. 8. Allow the filter to pump bubbles into the fryer for 15-30 seconds to clear the oil return lines.
  • Page 27 5.7 Disassembling/Assembling and Cleaning the Magnum Filter Leaf YSCFC24 Series fryers with UFF filtration come equipped with a filter leaf, which eliminates the need for filter paper. The filter leaf requires specific cleaning and assembly procedures. In the absence of cleaning and disassembly/reassembly instructions shipped with the filter leaf, use the following procedure: 5.7.1 Filter Leaf Disassembly/Assembly...
  • Page 28 Turn the manual valve on the incoming service line or combination gas valve to "OFF". Disconnect any power cords from the wall sockets or turn off the circuit breakers. SEE SECTION 4 FOR INITIAL STARTUP AND FRYER OPERATION...

  • Page 29: Filter Troubleshooting

    Pumping is erratic. Oil not being returned to frypot. After filtering, fryer does not operate properly. Return valve not fully open. Tripped circuit breaker. Incorrect or no line voltage. Failed return valve microswitch. Allow motor to cool for at least 45 minutes and then press thermal overload switch on motor.

  • Page 30: Chapter 6: Preventative Maintenance

    Remove and wash all removable parts in hot, soapy water. Rinse in clean water and dry thoroughly. Clean all exterior surfaces of the fryer cabinet. DO NOT USE ABRASIVE CLEANSERS, STEEL WOOL OR OTHER ABRASIVE MATERIAL TO CLEAN STAINLESS STEEL. See Section 6.5 for stainless steel care.
  • Page 31 6.4 Periodic The fryer should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program. Frymaster recommends that the fryer be inspected at least annually by a Factory Authorized Service Technician as follows: •...

  • Page 32: Stainless Steel Care

    Verify that the filter pan is properly prepared for filtering. After heating the oil to operating temperature [~350°F (177°C)], turn fryer off and allow frypot to cool for 10 minutes. Drain the oil into the filter pan and close the frypot drain valve. Place the oil return handle in the "ON"...

  • Page 33: Pilot Burner Malfunctions

    FACTORY APPROVAL MUST BE OBTAINED PRIOR TO ANY WARRANTY WORK BEING DONE OR FRYMASTER CANNOT BE HELD RESPONSIBLE. The following procedures must be performed by Factory Authorized Service Technicians, and are provided as an aid to expedite troubleshooting and repair of YSCFC24 Series frying systems. 7.1 PILOT BURNER MALFUNCTIONS PROBLEM Pilot will not ignite;...

  • Page 34: Main Burner Malfunctions

    The fryer’s indicator lights serve a diagnostic purpose. All lights are lit when the fryer is working properly. (The green light on the control panel will cycle on and off as the fryer calls for heat). Use the following procedures to isolate problems indicated by light combinations. Lighting sequences not listed are beyond the scope of operator correction;...

  • Page 35: Thermatron Controller Calibration

    Ensure that electricity is available to the fryer. Replace fuse. If fuse continues to blow, contact a Factory Authorized Service Center. If fryer does not function after resetting the reset switch, contact a Factory Authorized Service Center for assistance.

  • Page 36: Wiring Diagrams

    7.5 WIRING DIAGRAMS 7.5.1 YSCFC Wiring Diagram (with filter)
  • Page 37 7.5.2 YSCFC Wiring Diagram (non-filter)
  • Page 38 7.5.3 YSCFC24 Filter Wiring...
  • Page 39 THIS PAGE INTENTIONALLY LEFT BLANK...
  • Page 40 Frymaster, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-688-2200 FAX (Tech Support) 1-318-219-7135 SERVICE HOTLINE PRINTED IN THE UNITED STATES AUGUST 2007 1-800-551-8633...

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