Frymaster Decathlon D Installation & Operation Manual
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Frymaster Decathlon D Installation & Operation Manual

Frymaster Decathlon D Installation & Operation Manual

Gas fryers
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D, SCFD, CFD, YHBT#14, HBT#50 Models
HD, SCFHD Models
FRYMASTER FPD65, FPHD65, FPLHDC65 Models
READ THE INSTRUCTIONS BEFORE USING THE
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
www.frymaster.com
Original Instructions
 
CAUTION
FRYER.
24-Hour Service Hotline 1-800-551-8633
E-mail:
fryservice@welbilt.com
NON-CE &
08/2019
*8197001*

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  • Page 1 HD, SCFHD Models FRYMASTER FPD65, FPHD65, FPLHDC65 Models CAUTION READ THE INSTRUCTIONS BEFORE USING THE FRYER. NON-CE & Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 08/2019 *8197001* www.frymaster.com E-mail: fryservice@welbilt.com...
  • Page 2 Please read all sections of this manual and retain for future reference. NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS FRYMASTER FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM DEAN, OR ANY OF ITS AUTHORIZED SERVICERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID.
  • Page 3 CAUTION No warranty is provided for any Frymaster fryer used in a mobile or marine installation or concession. Warranty protection is only offered for fryers installed in accordance with the procedures described in this manual. Mobile, marine or concession conditions of this fryer should be avoided to ensure optimum performance.
  • Page 4 DANGER Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a prominent location. This information can be obtained from the local gas company or gas supplier. DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day.
  • Page 5 WARNING Operation, installation, and servicing of this product may expose you to chemicals/products including [Bisphenol A (BPA), glass wool or ceramic fibers, and crystalline silica], which is [are] known to the State of California to cause cancer, birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

  • Page 6: Table Of Contents

    High Efficiency Decathlon (HD) Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS Page # INTRODUCTION Applicability and Validity After Purchase Ordering Parts Service Information Computer Information Safety Information Service Personnel IMPORTANT INFORMATION Receiving and Unpacking Equipment General Product Description Principles of Operation Rating Plate Pre-Installation...
  • Page 7 High Efficiency Decathlon (HD) Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS (CONT.) Page # FRYER OPERATIONS Initial Start-up Boil-Out Procedure Final Preparation CONTROLLER OPERATING INSTRUCTIONS Operating Instructions: Electronic Thermostat Controller Electronic Thermostat Controller/Computer with Back-Up Thermostat FILTRATION General Filter Preparation Daily Filter Operation...

  • Page 8: Introduction

    This appliance is only for professional use and shall be used by qualified personnel as defined in Section 1.7. 1.2 After Purchase In order to improve service, have the following chart filled in by the Frymaster Authorized Service Technician who installed this equipment. Authorized...

  • Page 9: Service Information

    CHAPTER 1: INTRODUCTION 1.4 Service Information Call the Frymaster Service Hotline, 1-800-551-8633, for the location of your nearest factory authorized service center. To assist you more efficiently, always provide the service technician with the model number, gas type, serial number, and the nature of the problem.

  • Page 10: Service Personnel

    Frymaster to perform service on Frymaster equipment. All authorized service personnel are required to be equipped with a complete set of service parts manuals and stock a minimum amount of parts for Frymaster equipment. A list of Frymaster Factory Authorized Servicers (FASs) is located online at www.frymaster.com...

  • Page 11: Important Information

    Failure to use qualified, licensed, and/or authorized installation or service personnel to install, convert to another gas type or otherwise service this equipment will void the Frymaster warranty and may result in damage to the equipment or injury to personnel.

  • Page 12: Product Description

    Unpacking Equipment in Section 2.1.) CAUTION Frymaster appliances equipped with legs are for stationary installations. Appliances fitted with legs must be lifted during movement to avoid damage to the appliance and bodily injury. For moveable installations, optional equipment casters must be used.

  • Page 13: Rating Plate

    2.6 Pre-installation DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster Service Hotline at 1-800-551-8633. DANGER Do not connect this appliance to the gas supply before reviewing all information in this chapter.
  • Page 14 HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION B. General: Only licensed personnel should install any gas-fired equipment. 1. A manual gas shut-off valve must be installed in the gas supply line ahead of the fryers for safety and ease of future service.

  • Page 15: Air Supply And Ventilation

    HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2.7 Air Supply and Ventilation DANGER This appliance must be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to the health of personnel in the room in which it is installed.

  • Page 16: Installation

    DECATHLON (D & HD) SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3.1 Installing the Fryer A. Initial Installation: If the fryer is installed with legs, do not push the fryer to adjust its position. Use a pallet or lift jack to lift the fryer slightly, and then place the fryer where it is to be installed.

  • Page 17: Installing Casters And Legs

    Caster/Leg Installation and Adjustment WARNING Frymaster fryers equipped with legs are for permanent installations. Fryers fitted with legs must be lifted during movement to avoid damage and possible bodily injury. For a moveable or portable installation, Frymaster optional equipment casters must be used.

  • Page 18: Gas Connections

    HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3.4 Gas Connections DANGER Before connecting new pipe to this appliance the pipe must be blown out thoroughly to remove all foreign material. Foreign material in the burner and gas controls will cause improper and dangerous operation.
  • Page 19 HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3.4 Gas Connections (cont.) Gas Supply Type and Pressure Gas Supply Type Gas Supply Pressure Natural Gas 6-10" W.C. (Dynamic) Propane (LP) Gas 11-13" W.C. (Dynamic) DANGER When pressure-testing incoming gas supply lines, disconnect the fryer from the gas line if the test pressure is ½"...
  • Page 20 HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3.4 Gas Connections (cont.) DANGER When pressure-testing incoming gas supply lines, disconnect the fryer from the gas line if the test pressure is ½" PSI [3.45 kPa (14 inches W.C.)] or greater to avoid damage to the fryer’s gas piping and gas valve(s).

  • Page 21: Gas Specifications

    HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 3: INSTALLATION 2. The fryer must be restrained by means independent of the flexible coupling or connector in order to limit the movement of the fryer. Restraining brackets are located on the back panel of the fryer for the attachment of restraints. 3.

  • Page 22: Gas Conversion Procedures

    HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 3: INSTALLATION Gas Specifications CE ONLY (Altitudes of 2000 feet or less) EQUIPMENT INPUT ORIFICE ORIFICE MODEL PRESSURE (kW) TYPE (MM) PART NO. MBAR INCH W.C. 2,40 810-2060 10,0 D20G 15,0 2,40 810-2060 15,0 1,51...

  • Page 23: Electrical Connections

    HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3.7 Electrical Connections The fryer when installed must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70-(latest edition). DANGER This fryer is equipped with a three-prong (grounding) plug for protection against electrical shock and must be plugged directly into a properly grounded, three-prong...

  • Page 24: Fryer Operations

    DECATHLON (D & HD) SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4.1 Initial Start-up WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil frying system, particularly the aspects of system operation, oil filtration, draining and cleaning procedures.
  • Page 25 These adjustments are the responsibility of the customer and/or the dealer and are not covered by the Frymaster warranty. The inlet pipe at the lower rear of the fryer brings incoming gas to the pilot safety control valve, then to the pilot and main burners.

  • Page 26: Boil-Out Procedure

    HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4.1.2 Pilot Lighting Procedures, Electronic Ignition Systems WARNING Never use a match or taper to light pilot on this ignition system. 1. Turn gas "ON". 2. Turn electric power "ON" with the appropriate rocker switch or controller/computer. 3.
  • Page 27 HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4.2 Boil-Out Procedure (cont.) A. Pour cleaning solution into the frypot and add water to the bottom OIL LEVEL line scribed in the back of the frypot. B. Operating thermostat-equipped fryers: Set dial/temperature controller to 225°F (107ºC), just above that of boiling water.

  • Page 28: Final Preparation

    HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4.2 Boil-Out Procedure (cont.) Close the drain, add fresh water (without boil-out solution) and wash all surfaces of the frypot. Drain again. K. Refill the frypot with fresh water and vinegar to neutralize any residual boil-out solution. Wash all surfaces of the frypot.
  • Page 29 HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4.3 Final Preparation (cont.) D. Operating Thermostat: Turn the burners "ON" for about 10 seconds, "OFF" for a minute, etc., until the shortening is melted. If you see smoke coming from the shortening while melting this way, shorten the "ON"...

  • Page 30: Controller Operating Instructions

    DECATHLON (D & HD) SERIES GAS FRYERS CHAPTER 5: CONTROLLER OPERATING INSTRUCTIONS 5.1 Operating Instructions: Electronic Thermostat Controller Decathlon Series gas fryers come standard with an electronic thermostat controller, which incorporates a temperature-control circuit board, a potentiometer, and a temperature probe. The potentiometer knob is turned to the desired temperature setting, similar to a standard thermostat.
  • Page 31 HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 5: CONTROLLER OPERATING INSTRUCTIONS 5.1 Operating Instructions: Electronic Thermostat Controller (cont.) FRYER POWER SWITCH – This switch turns the fryer on and off. When the power switch is in the "ON" position, the indicator light will be lit when calling for heat. BOIL-OUT SWITCH (Optional) –...
  • Page 32 HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 5: CONTROLLER OPERATING INSTRUCTIONS 5.2 Electronic Thermostat Controller/Computer (cont.) MAIN POWER SWITCH – connects/disconnects primary power; double-lighted with center position "OFF". One main switch controls two electronic thermostats/Compu-Fry or remote computers. When the main power switch is in the center position, power is removed from the two fryers controlled by the electronic thermostats/Compu-Fry or remote computers.

  • Page 33: Filtration

    DECATHLON (D & HD) SERIES GAS FRYERS CHAPTER 6: FILTRATION WARNING Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to on-site management operational procedures. 6.1 General Most SUFF/UFF systems use filter paper as the filter medium. Some filter systems can be special ordered with a filter-leaf assembly, which eliminates the need for filter paper.

  • Page 34: Filter Preparation

    DECATHLON (D & HD) SERIES GAS FRYERS CHAPTER 6: INSTALLATION AND OPERATION Filter Preparation On initial installation and before each use, clean the filter: a. remove all loose parts from the filter, wash the filter pan and all accessories in hot, soapy water, and dry thoroughly.
  • Page 35 DECATHLON (D & HD) SERIES GAS FRYERS CHAPTER 6: INSTALLATION AND OPERATION 6.2.1 Filter Unit Types (cont.) FILTER LEAF A filter leaf is a fine mesh screen which is reusable and takes the place of disposable paper. Oil moves through the leaf, leaving behind impurities. 1.
  • Page 36 DECATHLON (D & HD) SERIES GAS FRYERS CHAPTER 6: INSTALLATION AND OPERATION 6.2.2 Assembling the Filter FILTER PAPER AND HOLD DOWN RING 1. Place the support grid in the bottom of filter pan. Support grid properly placed in filter pan. 2.
  • Page 37 DECATHLON (D & HD) SERIES GAS FRYERS CHAPTER 6: INSTALLATION AND OPERATION 6.2.2 Assembling the Filter (cont.) 4. Sprinkle 8 ounces (227g) of filter powder on the filter sheet. Ensure the powder covers the filter paper evenly. Sprinkle the proper amount of filter powder evenly over the paper.
  • Page 38 DECATHLON (D & HD) SERIES GAS FRYERS CHAPTER 6: INSTALLATION AND OPERATION 6.2.2 Assembling the Filter (cont.) FILTER LEAF 1. Remove the filter pan from the fryer by pulling out on the filter pan handle. 2. Remove the filter pan lid picking it up off of the pan.
  • Page 39 DECATHLON (D & HD) SERIES GAS FRYERS CHAPTER 6: INSTALLATION AND OPERATION 6.2.2 Assembling the Filter (cont.) 7. Sprinkle 8 ounces (227g) of filter powder on the filter leaf. Ensure the powder covers the mesh evenly. Applying filter powder to filter-leaf. 8.

  • Page 40: Daily Filter Operation

    DECATHLON (D & HD) SERIES GAS FRYERS CHAPTER 6: INSTALLATION AND OPERATION 6.2.3 Installing the Filter 10. Slide the filter inside the fryer cabinet. Ensure the male-female pickup tubes are fully engaged. Ensure the filter pan opening is directly under the center dump tube. The filter pan slides under the fryer (left), connecting with a male connector (right).
  • Page 41 DECATHLON (D & HD) SERIES GAS FRYERS CHAPTER 6: INSTALLATION AND OPERATION 6.3.2 Filtering Tools Assemble tools to be used for filtering. These are supplied with the filter starter kit included with the fryer/filter system:  Frypot/Filter Brush - used to clean frypot and filter pan sides and bottom, heating elements, and to dislodge sediment during filtration or oil change.

  • Page 42: Operating The Filter

    DECATHLON (D & HD) SERIES GAS FRYERS CHAPTER 6: INSTALLATION AND OPERATION 6.4 Operating the Filter 6.4.1 Pan Preparation and Operation See Section 6.2.1, Assembling the Filter, and Section 6.2.2, Installing the Filter, for the appropriate filter preparation procedure. For optional filter hose and wand, see Section 6.4.3, Optional Filter Hose and Wand Operation.
  • Page 43 DECATHLON (D & HD) SERIES GAS FRYERS CHAPTER 6: INSTALLATION AND OPERATION 6.4.1 Pan Preparation and Operation (cont.) 4. After ensuring the filter pan is correctly positioned under the drain tubes, move the red handle to the open position (right) to drain the frypot into the filter pan.
  • Page 44 DECATHLON (D & HD) SERIES GAS FRYERS CHAPTER 6: INSTALLATION AND OPERATION 6.4.2 Filter Operation 6. Oil will begin to pump from the filter pan into the frypot. If the frypot tubes, sides and bottom have sediment deposits, clean the frypot with the cleaning brush included with the fryer.
  • Page 45 DECATHLON (D & HD) SERIES GAS FRYERS CHAPTER 6: INSTALLATION AND OPERATION 6.4.2 Filter Operation (cont.) 9. After all oil is pumped back into the frypot, bubbles will form, indicating air in the oil return lines. Allow the oil to bubble for 10- 15 seconds to ensure all oil is evacuated from the return lines.
  • Page 46 DECATHLON SERIES GAS FRYERS CHAPTER 5: UNDER FRYER FILTER (SUFF/UFF) FILTRATION 6.4.2 Filter Operation (cont.) 12. Do not allow crumbs to accumulate in the crumb tray. The crumb tray MUST be emptied into a fireproof container at the end of frying operations EACH DAY (see DANGER statement below).
  • Page 47 DECATHLON (D & HD) SERIES GAS FRYERS CHAPTER 6: INSTALLATION AND OPERATION 6.4.3 Optional Filter Hose and Wand Operation Some frying systems come equipped with an optional filter hose, wand, and toggle switch to facilitate the removal of debris from the frypot. The hose attaches to a no quick-disconnect on the bottom front of the fryer and is controlled using a toggle switch on the fryer control panel.
  • Page 48 DECATHLON (D & HD) SERIES GAS FRYERS CHAPTER 6: INSTALLATION AND OPERATION 6.4.3 Hose and Wand Operation (cont.) 4. The oil will start to flow immediately into the Yellow frypot. Keep the wand inside the frypot at all times while the filter pump is activated. The red handle is attached to the drain valve.

  • Page 49: Preventative Maintenance

    DECATHLON (D & HD) SERIES GAS FRYERS CHAPTER 7: PREVENTATIVE MAINTENANCE DANGER Never attempt to clean the fryer during the cooking process or when the frypot is filled with hot oil/shortening. If water comes in contact with oil/shortening heated to cooking temperature, it will cause spattering of the oil/shortening, which can result in severe burns to nearby personnel.

  • Page 50: Periodic/Annual

    The fryer should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program. Frymaster recommends that the fryer be inspected at least annually by a Factory Authorized Servicer as follows:  Inspect fryer cabinet inside and out, front and rear, for excessive oil build-up and/or oil migration.

  • Page 51: Troubleshooting

    DECATHLON (D & HD) SERIES GAS FRYERS CHAPTER 8: TROUBLESHOOTING DANGER Hot shortening will cause severe burns. Never attempt to move this appliance when filled with hot shortening or to transfer hot shortening from one container to another. DANGER This equipment should be unplugged when servicing, except when electrical circuit tests are required.

  • Page 52: Main Burner Malfunctions

    HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 8: TROUBLESHOOTING 8.1 Pilot Burner Malfunction (cont.) C. Pilot flame of proper size, but is unstable. Flame wavers and does not envelope the thermocouple completely at all times.  Check for drafts that might be caused by air conditioning equipment or make-up air apparatus.
  • Page 53 HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 8: TROUBLESHOOTING 8.2 Main Burner Malfunctions (cont.) D. Fryer will not reach the temperature setting and/or runs erratically. Incorrect location of sensor probe or defective temperature sensor. Loose wiring/wire connection. E. Fryer shortening temperature cannot be controlled; fryer runs at high-limit temperature. Defective operating thermostat or temperature probe;...
  • Page 54 FRYMASTER  8700 LINE AVENUE, SHREVEPORT, LA 71106‐6800    800‐551‐8633  318‐865‐1711    WWW.FRYMASTER.COM  EMAIL: FRYSERVICE@WELBILT.COM  *8197423* WWW.WELBILT.COM   Welbilt provides the world’s top chefs, and premier chain operators or growing independents with industry leading equipment and solutions.  Our cutting‐edge designs and lean manufacturing tactics are powered by deep knowledge, operator insights, and culinary expertise.   All of our products are backed by KitchenCare® – our aftermarket, repair, and parts service.  CLEVELAND    DELFIELD®    FRYMASTER®    KOLPAK®    MANITOWOC®    MERRYCHEF®  CONVOTHERM®  FITKITCHEN™  GARLAND  LINCOLN  MERCO®  MULTIPLEX®  ©2019 Welbilt Inc. except where explicitly stated otherwise. All rights reserved. Continuing product improvement may necessitate change of specifications without notice.

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